Metal plate surface defect detection device

By designing a detection device with multiple detectors and conveying devices, the problem of only one-sided detection in the prior art is solved, and the simultaneous detection and continuous transmission detection of metal sheets are realized, which improves the detection efficiency and automation level.

CN222850604UActive Publication Date: 2025-05-09SUZHOU LEQIE METAL TECH CO LTD
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Patent Information

Application Number
CN202421004456.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-05-09
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing metal sheet surface defect detection device can only realize single-sided detection, but cannot realize double-sided detection, low detection efficiency, and continuous transmission detection of metal plates cannot be achieved.

Method used

A detection device including a plurality of detectors and a conveying device is designed, and the double-sided detection of the metal plate is realized by providing a telescopic rod and a detector, and the continuous transmission detection of the metal plate is realized by the conveying device.

Benefits of technology

The two sides of the metal plate are detected simultaneously, which shortens the detection time and improves the detection efficiency. The automatic detection process of the metal plate is realized through the continuous conveying device.

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Abstract

The utility model relates to a sheet metal surface defect detection device, and relates to the technical field of sheet metal surface defect detection, the sheet metal surface defect detection device comprises a first pillar, one side of the first pillar is fixedly provided with a first motor through a bolt, the first motor is rotatably provided with a rotating roller through a shaft, and the rotating roller is provided with a second pillar. A second supporting column is arranged on one side of the first supporting column, a sliding rail is fixed to the upper end of the second supporting column through a bolt, a sliding block is slidably arranged at the upper end of the sliding rail, a fixing base is fixed to the upper end of the sliding block through a bolt, and a guide plate is fixed to the upper end of the fixing base through a bolt. And by arranging a plurality of detectors, the two surfaces of the metal plate can be detected simultaneously, and the detection time is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of a metal plate surface defect detection device, in particular to a metal plate surface defect detection device. Background Art

[0002] Plates are flat rectangular building material plates made of standard sizes, used in the construction industry as components of walls, ceilings or floors. They also refer to metal plates made by forging, rolling or casting. Traditional metal plates can usually only be inspected on one side during inspection. The plates need to be placed manually during inspection. After the inspection, the metal plates need to be removed manually, which greatly increases the inspection time and the labor intensity of the workers.

[0003] After searching, it was found that a metal sheet surface defect detection device was disclosed in the Chinese patent with authorization announcement 202220333639.1, including a bottom groove, the left and right sides of the inner wall of the bottom groove are provided with a first cavity, the rear sides of the two inner walls of the first cavities are fixedly connected with a first motor, the output ends of the two first motors are fixedly connected with a threaded rod, the rod walls of the two threaded rods are threadedly connected with a moving block, the opposite side of the two inner walls of the first cavities are provided with a moving port, and the opposite side surfaces of the two moving blocks are fixedly connected with a moving groove. The utility model and the device can perform a one-time detection on smaller steel plates, avoiding manual secondary placement of the steel plates.

[0004] However, the patents in the prior art have the following disadvantages:

[0005] This metal plate surface defect detection device can only detect single-sided metal plates, but cannot detect both sides of the metal plate at the same time. The detection efficiency is low, and the metal plate cannot be continuously transmitted for detection. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the shortcomings of the prior art, the utility model provides a metal plate surface defect detection device, which solves the problems of only being able to detect single-sided metal plates, not being able to detect both sides of the metal plate at the same time, low detection efficiency, and not being able to realize continuous transmission of metal plates for detection.

[0008] (II) Technical solution

[0009] To achieve the above purpose, the utility model is implemented through the following technical scheme: it includes a first pillar, characterized in that: a first motor is fixed to one side of the first pillar by bolts, the first motor is provided with a rotating roller through shaft rotation, a second pillar is provided on one side of the first pillar, a slide rail is fixed to the upper end of the second pillar by bolts, a slider is slidably provided on the upper end of the slide rail, a fixed seat is fixed to the upper end of the slider by bolts, a guide plate is fixed to the upper end of the fixed seat by bolts, a reinforcement block is fixed to one side of the guide plate by bolts, a driving assembly is provided on one side of the second pillar, a fourth pillar is provided on one side of the driving assembly, a second detector is fixed to the lower part between the fourth pillars by bolts, a telescopic rod is fixed to the upper end of the fourth pillar by bolts, and a first detector is fixed to the bottom end of the telescopic rod by bolts.

[0010] As a preferred embodiment of the utility model, a sixth pillar is arranged on one side of the fourth pillar, and a transmission device is fixed between the sixth pillars by bolts.

[0011] As a preferred embodiment of the present invention, a second motor is fixed to both sides of the conveying device by bolts.

[0012] As a preferred embodiment of the present invention, a first baffle is fixed between the sixth pillars by bolts.

[0013] As a preferred embodiment of the utility model, a support leg is provided on one side of the sixth support column, and a collecting tray is fixed to the upper end of the support leg by bolts.

[0014] As a preferred embodiment of the utility model, second baffles are fixed to both sides of the upper end of the collecting tray by bolts, and a convex beam is fixed to the upper end of the collecting tray by bolts.

[0015] As a preferred embodiment of the utility model, an alarm is fixed to the upper end of the fourth pillar by bolts.

[0016] As a preferred embodiment of the utility model, a display controller is fixed to one side of the fourth pillar by bolts, and the display controller is electrically connected to an electrical device of the defect detection device.

[0017] (III) Beneficial effects

[0018] The utility model provides a metal plate surface defect detection device, which has the following beneficial effects:

[0019] 1. The utility model provides a metal sheet surface defect detection device which can detect both sides of the metal sheet at the same time by setting a plurality of detectors, thereby shortening the detection time.

[0020] 2. The utility model provides a metal sheet surface defect detection device which can continuously detect the metal sheet by setting up multiple conveying devices.

[0021] 3. The utility model provides a metal sheet surface defect detection device which is used to collect and temporarily store the metal sheets after detection by providing a collection tray. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0025] Figure 3 It is a schematic diagram of the right structure of the utility model;

[0026] In the figure: 1. guide plate; 2. reinforcement block; 3. rotating roller; 4. first motor; 5. first pillar; 6. fixed seat; 7. slider; 8. slide rail; 9. second pillar; 10. drive assembly; 11. display controller; 12. fourth pillar; 13. fifth pillar; 14. sixth pillar; 15. conveying device; 16. first baffle; 17. second motor; 18. support leg; 19. collecting tray; 20. second baffle; 21. convex beam; 22. alarm; 23. first detector; 24. telescopic rod; 25. second detector. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 3The utility model provides a technical solution: a metal sheet surface defect detection device, comprising a first pillar 5, a first motor 4 is fixed to one side of the first pillar 5 by bolts, the first motor 4 is provided with a rotating roller 3 through shaft rotation, a second pillar 9 is provided on one side of the first pillar 5, a slide rail 8 is fixed to the upper end of the second pillar 9 by bolts, a slider 7 is slidably provided on the upper end of the slide rail 8, a fixing seat 6 is fixed to the upper end of the slider 7 by bolts, a guide plate 1 is fixed to the upper end of the fixing seat 6 by bolts, a reinforcement block 2 is fixed to one side of the guide plate 1 by bolts, a driving assembly 10 is provided on one side of the second pillar 9, a fourth pillar 12 is provided on one side of the driving assembly 10, a second detector 25 is fixed to the lower part between the fourth pillars 12 by bolts, a telescopic rod 24 is fixed to the upper end of the fourth pillar 12 by bolts, and a first detector 23 is fixed to the bottom end of the telescopic rod 24 by bolts.

[0029] In a specific embodiment of the utility model, a first motor 4 is fixed on one side of the first pillar 5 for providing driving force for the rotation of the rotating roller 3. The first motor 4 is provided with a rotating roller 3 through an axis rotation for driving the metal sheet into the device. A second pillar 9 is provided on one side of the first pillar 5 for installing a fixed slide rail 8. The slide rail 8 is fixed on the upper end of the second pillar 9 to provide a track for the sliding of the slider 7. The slider 7 is slidingly provided on the upper end of the slide rail 8, which can drive the guide plate 1 to move. A fixed seat 6 is fixed on the upper end of the slider 7 for installing and fixing the guide plate 1. The guide plate 1 is fixed on the upper end of the fixed seat 6 to limit the metal sheet transmitted into the device, so that the metal sheet transmitted into the device is relatively neat. The guide plate 1 is A reinforcing block 2 is fixed on the side to strengthen the guide plate 1. A driving assembly 10 is arranged on one side of the second pillar 9 for continuous transmission of the metal plate. A fourth pillar 12 is arranged on one side of the driving assembly 10. A second detector 25 is fixed at the lower part between the fourth pillars 12 for detecting the lower surface of the metal plate. A telescopic rod 24 is fixed on the upper end of the fourth pillar 12, and a first detector 23 is fixed on the bottom end of the telescopic rod 24. By setting the telescopic rod 24, the first detector 23 can be adjusted according to the different thicknesses of the metal plate. The detection distance between the metal plate and the first detector 23 can be adjusted according to the different thicknesses of the metal plate. By setting the first detector 23, the upper surface of the metal plate can be detected, thereby realizing simultaneous detection of both sides of the metal plate and improving the detection efficiency.

[0030] Specifically, a sixth support 14 is disposed on one side of the fourth support 12 , and a transmission device 15 is fixed between the sixth support 14 by bolts.

[0031] In order to solve the problem of continuous transmission after the metal plate detection is completed, such as Figure 1 As shown, a sixth support 14 is provided on one side of the fourth support 12 , and a conveying device 15 is fixed between the sixth support 14 for continuously conveying the inspected metal plates.

[0032] Specifically, a second motor 17 is fixed to both sides of the conveying device 15 by bolts.

[0033] In order to solve the problem of conveyor drive, such as Figure 2 As shown, second motors 17 are fixed on both sides of the conveying device 15 to provide driving force for the conveying device 15 .

[0034] Specifically, a first baffle 16 is fixed between the sixth pillars 14 by bolts.

[0035] In order to solve the problem of preventing metal sheets from falling during transportation, such as Figure 1 As shown, a first baffle 16 is fixed between the sixth pillars 14 to prevent the metal plates from falling from both sides during the conveying process and to block the metal plates.

[0036] Specifically, a support leg 18 is provided on one side of the sixth support column 14 , and a collecting tray 19 is fixed to the upper end of the support leg 18 by bolts.

[0037] In order to solve the problem of collecting and temporarily storing the metal plates after inspection, Figure 1 As shown, a leg 18 is provided on one side of the sixth support column 14 for supporting a collecting tray 19 , and a collecting tray 19 is fixed to the upper end of the leg 18 for collecting and temporarily storing the metal plates after inspection.

[0038] Specifically, a second baffle 20 is fixed to both sides of the upper end of the collecting tray 19 by bolts, and a convex beam 21 is fixed to the upper end of the collecting tray 19 by bolts.

[0039] In order to solve the problem of convenient removal of the collected metal plates, such as Figure 1 As shown, second baffles 20 are fixed on both sides of the upper end of the collecting tray 19 to prevent the metal plate from falling off the collecting tray 19 during collection. A convex beam 21 is fixed on the upper end of the collecting tray 19 to keep the metal plate in a suspended state at the bottom part of the collecting tray 19, so that it can be transferred by a forklift or other lifting devices.

[0040] Specifically, an alarm 22 is fixed to the upper end of the fourth support 12 by bolts.

[0041] To solve the problem of alarming when metal plates with surface defects are detected, such as Figure 1 As shown, an alarm 22 is fixed to the upper end of the fourth support 12. When the detector detects defects on the surface of the metal plate, the alarm 22 sounds an alarm to attract the attention of personnel for manual inspection and verification.

[0042] Specifically, a display controller 11 is fixed to one side of the fourth support 12 by bolts, and the display controller 11 is electrically connected to an electrical device of the defect detection device.

[0043] In order to solve the problem of overall control of the device, such as Figure 1 As shown, a display controller 11 is fixed to one side of the fourth pillar 12. The display controller 11 is electrically connected to the electrical device of the defect detection device, and displays and controls the operating status of the device.

[0044] The specific implementation methods disclosed in the present invention omit detailed descriptions of known functions and known components. To ensure the compatibility of the equipment, the operating methods adopted are consistent with the parameters of commercially available equipment.

[0045] In summary, the working principle and use process of the utility model are as follows: a first motor 4 is fixed on one side of the first pillar 5, which is used to provide driving force for the rotation of the rotating roller 3. The first motor 4 is provided with a rotating roller 3 through the shaft rotation, which is used to drive the metal sheet into the device. A second pillar 9 is provided on one side of the first pillar 5 for installing a fixed slide rail 8. The upper end of the second pillar 9 is fixed with a slide rail 8 to provide a track for the sliding of the slider 7. The upper end of the slide rail 8 is slidably provided with a slider 7, which can drive the guide plate 1 to move. A fixed seat 6 is fixed on the upper end of the slider 7 for installing and fixing the guide plate 1. The upper end of the fixed seat 6 is fixed with a guide plate 1 to limit the metal plate conveyed into the device so that the conveyed metal sheet can be conveyed into the device. The metal plates inserted are relatively neat, a reinforcing block 2 is fixed on one side of the guide plate 1 to strengthen and fix the guide plate 1, a driving assembly 10 is arranged on one side of the second pillar 9 for continuous transmission of the metal plate, a fourth pillar 12 is arranged on one side of the driving assembly 10, a second detector 25 is fixed at the lower part between the fourth pillars 12 for detecting the lower plate surface of the metal plate, a telescopic rod 24 is fixed on the upper end of the fourth pillar 12, a first detector 23 is fixed on the bottom end of the telescopic rod 24, and the first detector 23 can be adjusted according to the different thicknesses of the metal plates by setting the telescopic rod 24. The detection distance between the first detector 23 and the metal plate can be adjusted by setting the first detector 23. The detection is realized by the sixth support 14 on one side of the fourth support 12, and a conveying device 15 is fixed between the sixth support 14 for continuously transmitting the detected metal plate. A second motor 17 is fixed on both sides of the conveying device 15 for providing a driving force for the conveying device 15. A first baffle 16 is fixed between the sixth support 14 to prevent the metal plate from falling from both sides during the transmission process and to block the metal plate. A support leg 18 is provided on one side of the sixth support 14 for supporting a collecting tray 19. A collecting tray 19 is fixed on the upper end of the support leg 18 for collecting and temporarily storing the metal plates after the detection. A second baffle 20 is fixed on both sides of the upper end of the collecting tray 19 to prevent the metal plate from falling off the collecting tray 19 during collection. A convex beam 21 is fixed on the upper end of the collecting tray 19 to keep the metal plate in a suspended state in part of the bottom area of ​​the collecting tray 19, which can be transferred by a forklift or other lifting devices. An alarm 22 is fixed on the upper end of the fourth pillar 12. When the detector detects defects on the surface of the metal plate, the alarm 22 will sound to attract the attention of personnel for manual inspection and verification. A display controller 11 is fixed on one side of the fourth pillar 12. The display controller 11 is electrically connected to the electrical device of the defect detection device, and displays and controls the operating status of the device.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal sheet surface defect detection device, comprising a first support (5), characterized in that: A first motor (4) is fixed to one side of the first pillar (5) by bolts, and a rotating roller (3) is arranged on the first motor (4) through an axis rotation. A second pillar (9) is arranged on one side of the first pillar (5), and a slide rail (8) is fixed to the upper end of the second pillar (9) by bolts, and a slider (7) is slidably arranged on the upper end of the slide rail (8), and a fixing seat (6) is fixed to the upper end of the slider (7) by bolts, and a guide plate (1) is fixed to the upper end of the fixing seat (6) by bolts, and a reinforcing block (2) is fixed to one side of the guide plate (1) by bolts. A driving assembly (10) is arranged on one side of the second pillar (9), and a fourth pillar (12) is arranged on one side of the driving assembly (10), and a second detector (25) is fixed to the lower part between the fourth pillars (12) by bolts, and a telescopic rod (24) is fixed to the upper end of the fourth pillar (12) by bolts, and a first detector (23) is fixed to the lower end of the telescopic rod (24) by bolts.

2. A metal sheet surface defect detection device according to claim 1, characterized in that: A sixth support (14) is arranged on one side of the fourth support (12), and a transmission device (15) is fixed between the sixth support (14) by bolts.

3. A metal sheet surface defect detection device according to claim 2, characterized in that: A second motor (17) is fixed to both sides of the conveying device (15) by bolts.

4. A metal sheet surface defect detection device according to claim 2, characterized in that: A first baffle (16) is fixed between the sixth pillars (14) by bolts.

5. A metal sheet surface defect detection device according to claim 4, characterized in that: A support leg (18) is provided on one side of the sixth support column (14), and a collecting tray (19) is fixed to the upper end of the support leg (18) by means of bolts.

6. A metal sheet surface defect detection device according to claim 5, characterized in that: A second baffle (20) is fixed to both sides of the upper end of the collecting tray (19) by means of bolts, and a convex beam (21) is fixed to the upper end of the collecting tray (19) by means of bolts.

7. The metal sheet surface defect detection device according to claim 1, characterized in that: An alarm (22) is fixed to the upper end of the fourth support (12) by means of bolts.

8. The metal sheet surface defect detection device according to claim 7, characterized in that: A display controller (11) is fixed to one side of the fourth support (12) by means of bolts, and the display controller (11) is electrically connected to an electrical device of the defect detection device.

Citation Information

Patent Citations

  • Metal plate surface defect detection device

    CN217305150U