Intelligent electric meter and intelligent electric meter control module thereof
By designing a highly integrated smart meter control module, the magnetic holding relay and terminal seat assembly are integrated into the housing, solving the problems of low integration degree and poor installation position consistency of existing smart meter control devices, and achieving convenient assembly and automated production of smart meters.
Patent Information
- Application Number
- CN202421611085.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The split structure of the existing smart meter control device leads to low integration, making it difficult to achieve automated production, and the installation position consistency of the magnetic holding relay and terminal seat after assembly is poor, making it difficult to control.
A highly integrated smart meter control module is designed, and the integrated modular setting of the magnetic holding relay and the terminal seat assembly is realized by integrating the functional parts of the magnetic holding relay and the functional parts of multiple sets of terminal seat components in the housing.
This solution not only facilitates the assembly and automated production of smart meters, but also helps solve the problem of split assembly structure, improves the consistency of installation locations and simplifies the production process.
Smart Images

Figure CN222850669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smart electric meters, in particular to a smart electric meter and a smart electric meter control module thereof. Background Art
[0002] Currently, the magnetic latching relays used in common smart meters on the market mostly use lead connections for coil drive and current collection. The product production process is complicated, and the leads and relays are basically connected by spot welding, which poses certain quality risks. There are too many product wires, the production process is inconvenient to turn around, and the wires are easily damaged.
[0003] Magnetic latching relays and terminal blocks, movable terminals, screws, etc. are usually produced by different manufacturers. The meter manufacturer assembles these parts with other components into semi-finished products of smart meters. This makes the production process of smart meters cumbersome and complicated, making it difficult to achieve automated assembly and improve efficiency.
[0004] In response to the above-mentioned problems of smart meters, relevant manufacturers have also taken certain solutions, such as integrating the terminal block with the movable terminal, screws, transformers, etc. into a terminal block assembly. This part of the work is completed by the terminal block assembly manufacturer, and then the terminal block assembly is assembled with the magnetic holding relay to form a smart meter control device.
[0005] However, the smart meter control device formed by assembling the terminal block assembly and the magnetic latching relay is a split structure with a low degree of integration, which is not convenient for smart meter assembly and automated production. In addition, the installation position consistency of the magnetic latching relay and the terminal block after assembly is poor and difficult to control. Utility Model Content
[0006] In view of this, the utility model provides a smart meter control module, which enables the magnetic holding relay and the terminal seat assembly to be integrated and modularized, which not only facilitates the assembly and automated production of the smart meter, but also helps to solve the problems existing in the split assembly structure of the existing smart meter control device.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A highly integrated smart meter control module comprises: a housing, a functional part of a magnetic latching relay, a neutral line component and functional parts of at least two sets of terminal block components;
[0009] The functional parts of the magnetic latching relay include: a magnetic circuit component and a contact component; the magnetic circuit component has a switch control terminal; the contact component has a moving piece and a static piece;
[0010] Each group of functional parts of the terminal block assembly has screws and lifting terminals;
[0011] One side wall of the shell is provided with at least two sets of external windows that penetrate through;
[0012] The functional parts of the two groups of terminal base assemblies are respectively installed in the housing and are located in the two groups of external windows one by one; wherein the functional parts of the two groups of terminal base assemblies are respectively the functional parts of the first group of terminal base assemblies and the functional parts of the second group of terminal base assemblies;
[0013] The functional parts of the magnetic latching relay are installed in the housing, and the extended ends of the moving piece and the static piece of the contact assembly are respectively electrically connected to the pull-up terminals of the functional parts of the first terminal block assembly, and one end of the switch control terminal of the magnetic circuit assembly is exposed outside the housing;
[0014] The neutral line assembly is installed in the housing, and the extending end thereof is electrically connected to the pulling terminal of the functional part of the second group of terminal base assemblies.
[0015] Preferably, the housing comprises: a base and a first upper cover;
[0016] The front side wall of the base is provided with at least two groups of external windows, and the top is provided with at least a first card slot, a second card slot, a first groove and two groups of second grooves, and the two groups of the second grooves are connected one by one with the two groups of external windows;
[0017] The functional parts of the first group of terminal base assemblies and the functional parts of the second group of terminal base assemblies are installed one by one in the two groups of the second grooves;
[0018] The magnetic circuit assembly is installed in the first groove, the contact assembly is installed in the first slot, and the extended ends of the moving piece and the static piece thereof pass through the lifting terminal of the functional part of the first group of terminal seat assemblies;
[0019] The neutral line assembly is installed in the second slot, and the extended end thereof passes through the lifting terminal of the functional part of the second terminal block assembly;
[0020] The first upper cover is assembled on the top of the base;
[0021] The switch control terminals respectively penetrate the first upper cover, and the parts located in the base are electrically connected to the frame of the magnetic circuit assembly.
[0022] Preferably, a portion of the top of the base between the two groups of the second grooves is provided with a convex rib;
[0023] A first through hole corresponding to the convex rib is formed at the front portion of the top wall of the first upper cover, and the convex rib can protrude from the top wall of the first upper cover through the first through hole.
[0024] Preferably, at least two groups of second through holes are formed on the front portion of the top wall of the first upper cover, which are vertically aligned with the two groups of the second grooves, and the screws of the functional parts of the two groups of the terminal base assemblies are located in the two groups of the second through holes one by one;
[0025] The highly integrated smart meter control module further includes: a sliding cover and a second upper cover;
[0026] The sliding cover can be slidably assembled on the front part of the top wall of the first upper cover and covers two groups of the second through holes;
[0027] The second upper cover is assembled on the front part of the top wall of the first upper cover and covers the sliding cover.
[0028] Preferably, an inverted L-shaped handle is provided at the front end of the sliding cover, and an anti-slip groove is provided on the top surface of the horizontal portion of the inverted L-shaped handle;
[0029] The front side wall of the first upper cover is provided with an avoidance groove for cooperating with the vertical portion of the inverted L-shaped handle;
[0030] The top wall of the second upper cover is provided with an avoidance notch for cooperating with the horizontal portion of the inverted L-shaped handle.
[0031] Preferably, a third groove is formed at the bottom of the vertical portion of the inverted L-shaped handle and passes through two sides of the vertical portion of the inverted L-shaped handle;
[0032] The second upper cover is provided with downward convex parts on both sides of the outer side of the avoidance gap, and are distributed on both sides of the vertical part of the inverted L-shaped handle. The avoidance groove can avoid the two convex parts. A fourth groove is opened between the top wall and the side wall of the two convex parts, and is respectively connected with the third groove of the vertical part of the inverted L-shaped handle.
[0033] Preferably, it also includes at least two current sampling terminals;
[0034] The two current sampling terminals and the top of the moving piece of the contact assembly are an integrated structure and pass through the top wall of the shell.
[0035] Preferably, it also includes at least: a first voltage detection terminal and a second voltage detection terminal;
[0036] The first voltage detection terminal and the top of the moving piece of the contact assembly are an integrated structure and pass through the top wall of the housing;
[0037] The second voltage detection terminal is arranged outside the top wall of the housing, and a portion of the second voltage detection terminal penetrates into the top wall of the housing and is electrically connected to the static sheet of the contact assembly.
[0038] Preferably, the second voltage detection terminal is a sheet-like structure and is provided with an upper contact arm and a lower contact arm, the upper contact arm is located outside the top wall of the shell and is used to contact and cooperate with the PCB board, and the lower contact arm penetrates into the top wall of the shell and is electrically connected to the static sheet of the contact assembly.
[0039] A smart electric meter also includes the highly integrated smart electric meter control module as described above.
[0040] It can be seen from the above technical scheme that the smart meter control module provided by the utility model integrates components such as functional parts of the magnetic holding relay and functional parts of multiple groups of terminal seat assemblies in a shell, and the moving piece and the static piece of the contact assembly of the functional part of the magnetic holding relay are respectively electrically connected to the pulling terminals in the functional parts of a group of terminal seat assemblies, and one end of the switch control terminal of the magnetic circuit assembly is exposed outside the shell, so that the magnetic holding relay and the terminal seat assembly are integrated and modularized, which not only facilitates the assembly and automated production of smart meters, but also helps to solve the problems existing in the split assembly structure of existing smart meter control devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0042] Figure 1 A schematic diagram of the structure of a smart meter control module provided by an embodiment of the utility model;
[0043] Figure 2 A schematic diagram of the structure of the smart meter control module provided by the embodiment of the utility model without the upper cover;
[0044] Figure 3 A schematic diagram of the structure of a smart meter control module without the upper cover provided by another embodiment of the utility model;
[0045] Figure 4 A schematic diagram of the structure of a base provided in an embodiment of the utility model;
[0046] Figure 5 A schematic diagram of the structure of a first upper cover provided in an embodiment of the utility model;
[0047] Figure 6 A schematic diagram of the coordination between the functional components of the magnetic latching relay and the functional components of multiple groups of terminal block assemblies provided in an embodiment of the utility model;
[0048] Figure 7 A schematic diagram of the structure of the second upper cover provided in an embodiment of the utility model;
[0049] Figure 8 A schematic diagram of the structure of the sliding cover provided by an embodiment of the utility model;
[0050] Fig. 9 A schematic diagram of the installation of a moving piece and a pushing piece of a functional part of a magnetic latching relay provided in an embodiment of the utility model;
[0051] Fig.10 A schematic diagram of the structure of a static piece of a functional component of a magnetic latching relay provided in an embodiment of the utility model;
[0052] Fig.11 A schematic diagram of the cooperation between the second voltage detection terminal and the static piece provided in an embodiment of the utility model.
[0053] Wherein, 1 is a base, 11 is an external window, 12 is a second slot, 13 is a first groove, 14 is a second groove, 15 is a convex rib, 16 is a first positioning column, 17 is a second positioning column, 18 is a movable plate slot, and 19 is a static plate slot;
[0054] 2 is a first upper cover, 21 is a first through hole, 22 is a second through hole, 23 is an avoidance groove, 24 is a positioning column circular hole, 25 is a terminal outlet, 26 is a voltage detection terminal installation groove, 27 is a first buckle ear, and 28 is a rib;
[0055] 3 is a sliding cover, 31 is an inverted L-shaped handle, 311 is an anti-slip groove, 312 is a third groove, and 32 is an arched avoidance position;
[0056] 4 is a second upper cover, 41 is an avoidance notch, 42 is a convex portion, 421 is a fourth groove, 43 is a screw hole, and 44 is a second buckle ear;
[0057] 5 is the switch control terminal;
[0058] 61 is a moving piece, 611 is an extended end of the moving piece, 62 is a stationary piece, 621 is an extended end of the stationary piece, 63 is a push piece, 64 is a clamp, 65 is a frame, 66 is a magnetic steel assembly, 67 is a push rod, 68 is a moving spring assembly, 681 is a spring piece, 682 is a small shunt piece, 683 is a large shunt piece, 69 is a yoke iron, 610 is a stationary contact, and 612 is a moving contact;
[0059] 71 is a screw, 72 is a lifting terminal;
[0060] 8 is the current sampling terminal;
[0061] 91 is a first voltage detection terminal, 92 is a second voltage detection terminal, 921 is an upper contact arm, and 922 is a lower contact arm;
[0062] 10 is a neutral line assembly, and 101 is a neutral line extension end. DETAILED DESCRIPTION
[0063] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0064] The highly integrated smart meter control module provided by the embodiment of the utility model is as follows: Figure 1 and Figure 2 As shown, it includes: a housing, functional parts of a magnetic latching relay, a neutral line assembly and functional parts of a terminal block assembly;
[0065] The functional parts of the magnetic latching relay include: a magnetic circuit component and a contact component; the magnetic circuit component has a switch control terminal 5; the contact component has a moving piece 61 and a static piece 62;
[0066] The functional parts of each terminal block assembly have screws 71 and lifting terminals 72;
[0067] At least two sets of external windows 11 are formed on one side wall of the housing;
[0068] The functional parts of the two sets of terminal block assemblies are respectively installed in the housing and are located in the two sets of external windows 11 one by one; wherein the functional parts of the two sets of terminal block assemblies are respectively the functional parts of the first set of terminal block assemblies and the functional parts of the second set of terminal block assemblies;
[0069] The functional parts of the magnetic latching relay are installed in the housing, and the extended ends of the moving piece 61 and the static piece 62 of the contact assembly are respectively electrically connected to the pull-up terminal 72 of the functional part of the first terminal block assembly, and one end of the switch control terminal 5 of the magnetic circuit assembly is exposed outside the housing;
[0070] The neutral line assembly 10 is installed in the housing, and its extension end 101 is electrically connected to the pull terminal 72 of the functional part of the second group of terminal base assemblies.
[0071] It should be noted that if Figure 1 As shown, the front side wall of the housing can be provided with at least two groups of external connection windows 11, which are convenient for external cables to extend into the housing, and the moving piece 61 and the static piece 62 in the functional part of the magnetic latching relay are electrically connected to the external cable, and the neutral line assembly 10 is electrically connected to the external cable, so that the external connection window 11 forms an external cable interface;
[0072] If the smart meter control module is used in a single-phase electricity scenario, the contact components of the functional parts of the magnetic latching relay are one or two groups, and the functional parts of the terminal block assembly and the external window 11 are two or three groups; if the smart meter control module is used in a three-phase electricity scenario, the contact components of the functional parts of the magnetic latching relay are three groups, namely corresponding to phase A, phase B, and phase C, respectively, and the functional parts of the terminal block assembly and the external window 11 are four groups; in addition, Figure 6 As shown, each group of functional parts of the terminal block assembly includes: two functional parts monomers, each functional part monomer (can adopt the existing structure) can include the pull-up terminal 72 and the screw 71 as described above, wherein the screw 71 is screwed to the top of the pull-up terminal 72; accordingly, each group of external connection windows 11 also includes two external connection windows 11 distributed adjacently, and the extended ends of the moving piece 61 and the static piece 62 of the contact assembly of the functional part of the magnetic latching relay are electrically connected one by one with the two pull-up terminals 72 in the functional part of the first group of terminal block assemblies, and the extended ends (also two extended ends) of the neutral line assembly are electrically connected one by one with the two pull-up terminals 72 in the functional part of the second group of terminal block assemblies;
[0073] like Figure 1 As shown, the number of switch control terminals 5 is two, and they are respectively a positive switch control terminal and a negative switch control terminal, and they are respectively passed through the housing, that is, part of the switch control terminal 5 is exposed outside the housing, and the other part is located inside the housing and connected to the skeleton 65 of the functional part of the magnetic latching relay, and the PCB board can be arranged on the outer wall of the housing, and the exposed parts of the switch control terminal 5 can respectively pass through the PCB board, and the exposed part of each switch control terminal can be welded to the PCB board by solder;
[0074] The smart meter control module is provided with a neutral line component 10 to meet the use requirements of the smart meter, such as Figure 6 As shown; of course, the functional parts of the magnetic latching relay can also adopt the existing structure, which can be referred to Figure 6 As shown, for example, the magnetic circuit components of the functional parts of the magnetic holding relay include: switch control terminal 5, push piece 63, clamping plate 64, skeleton 65, magnetic steel assembly 66 and yoke 69, and the contact assembly includes: moving piece 61, static piece 62 and moving spring assembly 68. The connection relationship and matching relationship between the above components can refer to the functional parts of the existing magnetic holding relay.
[0075] The smart meter control module provided by the present solution integrates components such as the functional parts of the magnetic holding relay and the functional parts of the terminal seat assembly in a housing, and the moving piece and the static piece of the contact assembly of the functional part of the magnetic holding relay are respectively electrically connected to the pulling terminals in a group of functional parts of the terminal seat assembly, and one end of the switch control terminal of the magnetic circuit assembly is exposed outside the housing, thereby realizing an integrated modular setting of the magnetic holding relay and the terminal seat assembly. This not only facilitates the assembly and automated production of smart meters, but also helps to solve the problems existing in the split assembly structure of the existing smart meter control device. Of course, this is also conducive to solving the problems of low assembly efficiency of smart meters, error-prone assembly process, and inability to achieve automation.
[0076] In other words, this solution highly integrates the functional parts of the magnetic latching relay and the functional parts of multiple groups of terminal block assemblies to form a smart meter control module with a control switch function, which facilitates the assembly and automated production of smart meters.
[0077] In this scheme, if Figure 1 As shown, the housing comprises: a base 1 and a first upper cover 2;
[0078] like Figure 4 As shown, the front side wall of the base 1 is provided with at least two groups of external windows 11, and the top is provided with at least a first card slot, a second card slot 12, a first groove 13 and two groups of second grooves 14, and the two groups of second grooves 14 are connected to the two groups of external windows 11 one by one;
[0079] like Figure 2 As shown, the functional parts of the first group of terminal base assemblies and the functional parts of the second group of terminal base assemblies are installed one by one in the two groups of second grooves 14 of the base 1;
[0080] The magnetic circuit component is installed in the first groove 13 of the base 1, and the contact component is installed in the first slot of the base 1. Figure 6 As shown, the extended ends of the moving piece 61 and the static piece 62 pass through the pull-up terminals 72 of the functional parts of the first terminal base assembly, that is, the extended ends of the moving piece 61 and the static piece 62 of the contact assembly pass through the two pull-up terminals 72 of the functional parts of the first terminal base assembly one by one and contact with the pull-up terminals 72;
[0081] The neutral wire assembly 10 is installed in the second slot 12 of the base 1, and its extended end passes through the pull-up terminal 72 of the functional part of the second terminal block assembly; that is, the two extended ends of the neutral wire assembly 10 pass through the two pull-up terminals 72 of the functional part of the second terminal block assembly one by one and contact the pull-up terminals 72;
[0082] like Figure 1 As shown, the first upper cover 2 is assembled on the top of the base 1;
[0083] The switch control terminal 5 passes through the first upper cover 2 , and the portion located in the base 1 is electrically connected to the frame 65 of the magnetic circuit assembly, wherein the portion of the switch control terminal 5 located in the first groove 13 of the base 1 is electrically connected to the frame 65 .
[0084] It should be noted that if Figure 4 As shown, each group of second grooves 14 includes: two second grooves 14 distributed adjacent to each other, and connected one by one with two external windows 11 in each group of external windows 11. Accordingly, as shown in FIG. Figure 2 As shown, the two lifting terminals 72 in the functional parts of the first group of terminal base assemblies can be installed one by one in two second grooves 14 in one group of second grooves 14, and the two lifting terminals 72 in the functional parts of the second group of terminal base assemblies can be installed one by one in two second grooves 14 in another group of second grooves 14; wherein, as Figure 4 As shown, the two groups of second grooves 14 can be distributed at the front of the base 1, the first card slot and the first groove 13 can be distributed at the rear of the base 1, and the second card slot 12 can be located between the second groove 14 and the first groove 13;
[0085] like Figure 4 As shown, the first card slot includes: a moving card slot 18 and a static card slot 19; wherein, as Figure 2 As shown, the moving piece 61 of the contact assembly can be clamped in the moving piece clamping slot 18, and the static piece 62 can be clamped in the static piece clamping slot 19. Fig. 9 As shown, the movable piece 61 has a movable piece extension end 611, and passes through a pulling terminal 72 in the functional part of the first group of terminal seat components, that is, passes through a pulling terminal 72, and after the external cable extends into the pulling terminal 72 through the external window 11, the external cable and the movable piece extension end 611 of the movable piece 61 are pressed into the pulling terminal 72 by the screw 71; wherein the pulling terminal 72 can be adjusted up and down by the screw 71, such as when the screw 71 is screwed clockwise, based on the threaded cooperation between the pulling terminal 72 and the screw 71, the pulling terminal 72 is moved downward (such as Figure 3 As shown), it is convenient to extend the external cable into the pulling terminal 72, and then reversely screw the screw 71 to move the pulling terminal 72 upward, and finally the external cable and the movable plate extension end 611 are pressed tightly in the pulling terminal 72 by the screw 71, so that the movable plate extension end 611 of the movable plate 61 and the external cable are electrically connected in the pulling terminal 72;
[0086] Similarly, if Fig.10As shown, the static piece 62 has a static piece extension end 621, and passes through another pulling terminal 72 in the functional part of the first group of terminal seat components. After the external cable extends into the pulling terminal 72 through the external window 11, the external cable and the static piece extension end 621 of the static piece 62 are pressed tightly in the pulling terminal 72 by the screw 71, so that the static piece extension end 621 of the static piece 62 and the external cable are electrically connected in the pulling terminal 72; wherein, the pressing method of the static piece extension end 621 of the static piece 62 and the external cable in the pulling terminal 72 is the same as that of the moving piece 61, which will not be repeated here; of course, the number of groups of contact components of the functional part of the magnetic latching relay corresponds to the number of groups of the first card slot, if there are three groups of contact components, the first card slot is correspondingly three groups;
[0087] In addition, as mentioned above, the magnetic circuit assembly can adopt an existing structure, such as Figure 6 As shown, it includes: a skeleton 65, a yoke 69, a magnetic steel assembly 66 and a clamp 64; wherein, the pulse signal of the switch control terminal 5 acts on the magnetic steel assembly 66, so that the magnetic steel assembly 66 drives the push piece 63 through the push rod 67, thereby realizing the disconnection and closing of the moving contact 612 and the static contact 610. At the same time, the push piece 63 is connected to the moving spring assembly 68, and the moving spring assembly 68 is riveted with the moving piece 61 to form a moving piece assembly, as shown in FIG. Fig. 9 As shown, the moving spring assembly 68 includes a spring piece 681, a large shunt piece 683, and a small shunt piece 682; the static piece 62 and the static contact 610 are riveted to form a static piece assembly, and the moving piece assembly and the static piece assembly realize the function of controlling the switch through the closing and opening of the contacts;
[0088] As mentioned above, Figure 6 As shown, the neutral wire assembly 10 has two neutral wire extension ends 101, and they pass through two pull-up terminals 72 in the functional parts of the second group of terminal base assemblies one by one. After the external cable extends into the pull-up terminal 72 through the external connection window 11, the external cable and the neutral wire extension end 101 of the neutral wire assembly 10 are pressed tightly in the pull-up terminal 72 by screws 71, so that the neutral wire extension end 101 of the neutral wire assembly 10 and the external cable are electrically connected in the pull-up terminal 72; wherein, the pressing method of the neutral wire extension end 101 of the neutral wire assembly 10 and the external cable in the pull-up terminal 72 is the same as that of the moving piece 61, which will not be repeated here;
[0089] like Figure 1 As shown, the first upper cover 2 can be mounted on the top of the base 1 by snapping; Figure 5As shown, first buckle ears 27 can be respectively provided on both sides of the first upper cover 2, and correspondingly, first clamping blocks for cooperating with the first buckle ears 27 are also respectively provided on both sides of the base 1, that is, the first buckle ears 27 on both sides of the first upper cover 2 are clamped one by one with the first clamping blocks on both sides of the base 1, so that the first upper cover 2 can be clamped on the top of the base 1, making the assembly of the first upper cover 2 and the top of the base 1 more convenient; of course, the assembly of the first upper cover 2 and the top of the base 1 can also be done by plugging or screwing, which will not be repeated here; in addition, in order to realize the positioning assembly of the first upper cover 2 and the top of the base 1, as Figure 4 As shown, the top of the base 1 is provided with a first positioning column 16 and a second positioning column 17, and the first positioning column 16 and the second positioning column 17 can be distributed at different corners of the top of the base 1. Accordingly, the first upper cover 2 is provided with two positioning column circular holes 24, which are used to match the first positioning column 16 and the second positioning column 17 at the top of the base 1 one by one; of course, as Figure 1 As shown, after the first upper cover 2 is positioned and assembled on the top of the base 1, the first positioning column 16 and the second positioning column 17 will pass through the positioning column circular hole 24 of the first upper cover 2, thereby facilitating the installation and fixation with the PCB board; and the rear part of the top wall of the first upper cover 2 is provided with two terminal outlets, and the two switch control terminals 5 (i.e., the positive switch control terminal and the negative switch control terminal) pass through the top wall of the first upper cover 2 respectively through the terminal outlets;
[0090] like Figure 6 As shown, each switch control terminal can be an L-shaped switch control terminal, and is respectively arranged on the skeleton 65 of the magnetic circuit assembly, and is respectively electrically connected to the enameled wire wound on the skeleton 65, and the vertical parts of the positive switch control terminal and the negative switch control terminal both pass through the top wall of the first upper cover 2.
[0091] That is to say, the shell of the present solution adopts the form of a base 1 + an upper cover, which can facilitate the installation of the functional parts of the magnetic holding relay and the functional parts of the terminal base assembly, and the base 1 is provided with a card slot or groove for installing the functional parts of the magnetic holding relay and the functional parts of the terminal base assembly, which not only facilitates the installation of the functional parts of the magnetic holding relay and the functional parts of the terminal base assembly in the base, but also makes the functional parts of the magnetic holding relay and the functional parts of the terminal base assembly occupy and fix their positions in the base 1, and the moving piece 61, the static piece 62 and the neutral wire assembly are all provided with an extended end, which is convenient for being pressed together with the external cable extending into the pulling terminal 72 by the screw 71, which makes it more convenient to electrically connect the functional parts of the magnetic holding relay and the external cable on the functional parts of the terminal base assembly, and makes it more convenient to electrically connect the neutral wire assembly and the external cable on the functional parts of the terminal base assembly. Of course, this will also make the assembly of this module convenient and quick, thereby making it easier to assemble and automate the production of smart meters.
[0092] Specifically, Figure 4As shown, a portion of the top of the base 1 between the two groups of second grooves 14 is provided with a convex rib 15;
[0093] like Figure 5 As shown, a first through hole 21 corresponding to the convex rib 15 is opened at the front of the top wall of the first upper cover 2 , and the convex rib 15 can protrude from the top wall of the first upper cover 2 through the first through hole 21 .
[0094] Among them, Figure 4 As shown, the portion between the two groups of second grooves 14 of the base 1 can be a partition, that is, a convex rib 15 can be provided on the top of the partition, and the convex rib 15 can be a long strip convex rib and distributed along the front and rear direction of the base 1; accordingly, as Figure 5 As shown, the first through hole 21 can be a long strip through hole, and corresponds to the long strip convex rib, so that the long strip convex rib protrudes from the top wall of the first upper cover 2 through the long strip through hole, that is, when the first upper cover 2 is assembled on the top of the base 1, the long strip convex rib can pass through the long strip through hole and protrude from the top wall of the first upper cover 2, which can be used to increase the creepage distance between the contact component and the neutral line component of the functional part of the magnetic latching relay; in addition, in order to improve the structural strength of the first upper cover 2 at the long strip through hole, as shown in FIG. Figure 5 As shown, two ribs 28 are provided at the front portion of the top wall of the first upper cover 2, and are distributed on both sides of the long strip through hole and are also distributed parallel to the long strip convex ribs.
[0095] Furthermore, if Figure 5 As shown, the front part of the top wall of the first upper cover 2 is provided with at least two groups of second through holes 22 which are aligned with the two groups of second grooves 14 one by one, and the screws 71 of the functional parts of the two groups of terminal base assemblies are located in the two groups of second through holes 22 one by one, so that the screws 71 of the functional parts of the terminal base assembly are exposed on the top wall of the first upper cover 2, thereby facilitating the operation of the screws 71 of the functional parts of the terminal base assembly, and also facilitating the adjustment of the lifting terminal 72 up and down, so as to facilitate the external cable to extend into the lifting terminal 72, and to compress the external cable and the moving piece 61, the static piece 62 or the parts assembly through the screw 71; wherein, as Figure 5 As shown, each group of second through holes 22 has two second through holes 22 distributed adjacently, and the screws 71 of the two lifting terminals 72 of the functional parts of a group of terminal base components are located one by one in the two second through holes 22 of the corresponding group of second through holes 22, and the screws 71 can be flush with the second through holes 22, or the screws 71 are lower than the second through holes 22, and the second through holes 22 can be circular through holes; of course, the above-mentioned long strip through holes and two ribs 28 can be distributed between the two groups of second through holes 22; as shown Figure 1 As shown, the highly integrated smart meter control module provided by the embodiment of the utility model further includes: a sliding cover 3 and a second upper cover 4;
[0096] The sliding cover 3 can be slidably assembled on the front part of the top wall of the first upper cover 2, and covers the two groups of second through holes 22, which can conveniently shield the screws 71 of the functional parts of the terminal seat assembly, avoid the screws 71 of the functional parts of the terminal seat assembly from being exposed, prevent personnel from accidentally contacting, and improve the safety of the smart meter control module; wherein, the sliding cover 3 can slide horizontally onto the front part of the top wall of the first upper cover 2, and can also slide horizontally out of the front part of the top wall of the first upper cover 2;
[0097] The second upper cover 4 is assembled on the front of the top wall of the first upper cover 2 and covers the sliding cover 3 to prevent the sliding cover 3 from being exposed, thereby ensuring the appearance of the smart meter control module; in addition, in order to facilitate the assembly of the second upper cover 4 and the front of the top wall of the first upper cover 2, the second upper cover 4 can be assembled on the front of the top wall of the first upper cover 2 by snapping; wherein, Figure 7 As shown, the two sides (left and right sides) of the second upper cover 4 can be respectively provided with second buckle ears 44, and correspondingly, the two sides of the front part of the top wall of the first upper cover 2 can be respectively provided with clamping blocks for one-to-one clamping with the second buckle ears 44 on both sides of the second upper cover 4; in addition, in the case where the sliding cover 3 is not installed, in order to facilitate the screws 71 of the functional parts of the terminal seat assembly to pass through the second upper cover 4, as shown in FIG. Figure 7 As shown, the top wall of the second upper cover 4 is provided with at least two groups of screw holes 43, which are arranged one by one in vertical alignment with the two groups of second through holes 22; wherein each group of screw holes 43 has two screw holes 43 arranged adjacent to each other, so that it is convenient for the screw operating tool to extend from the screw hole 43 to the second through hole 22 to operate the screw 71. Of course, the sliding cover 3 and the second upper cover 4 are both detachable and assembled, and the sliding cover 3 is assembled first and then the second upper cover 4 is assembled.
[0098] Furthermore, if Figure 8 As shown, the front end of the sliding cover 3 is provided with an inverted L-shaped handle 31, and the top surface of the horizontal part of the inverted L-shaped handle 31 is provided with an anti-skid groove 311; wherein, the inverted L-shaped handle 31 can be an inverted L-shaped pull rod, and can be distributed in the middle part of the front end of the sliding cover 3, that is, the end of the horizontal part of the inverted L-shaped handle 31 is connected to the middle part of the front end of the sliding cover 3, and of course, the inverted L-shaped handle 31 can be used as a sliding handle of the sliding cover 3, which is convenient for driving the sliding cover 3 to slide in and out of the front part of the top wall of the first upper cover 2; in addition, the anti-skid groove 311 can be an inverted truncated cone anti-skid groove; in addition, the sliding cover 3 is also provided with an avoidance structure for cooperating with the convex rib 15 and the two ribs 28, such as Figure 8 As shown, the avoidance structure may be an arched avoidance position 32 provided on the sliding cover 3; of course, the front end of the sliding cover 3 may also be provided with a handle of other shapes, such as a T-shaped handle, which will not be described in detail here;
[0099] like Figure 5As shown, the front side wall of the first upper cover 2 is provided with an escape groove 23 for cooperating with the vertical portion of the inverted L-shaped handle 31; wherein the escape groove 23 can be distributed in the middle of the front side wall of the first upper cover 2, so that the vertical portion of the L-shaped handle 31 can be built-in in the front side wall of the first upper cover 2, thereby preventing the vertical portion of the inverted L-shaped handle 31 from appearing abrupt on the front side wall of the first upper cover 2;
[0100] like Figure 5 As shown, the top wall of the second upper cover 4 is provided with an avoidance notch 41 for cooperating with the horizontal portion of the inverted L-shaped handle 31, so as to avoid assembly interference between the top wall of the second upper cover 4 and the horizontal portion of the inverted L-shaped handle 31; wherein, after the sliding cover 3 and the second upper cover 4 are assembled, the horizontal portion of the inverted L-shaped handle 31 can be flush with the avoidance notch 41 on the top wall of the second upper cover 4.
[0101] In this scheme, if Figure 8 As shown, a third groove 312 is formed at the bottom of the vertical portion of the inverted L-shaped handle 31 and passes through both sides of the vertical portion of the inverted L-shaped handle 31; the third groove 312 also passes through the bottom and both sides of the vertical portion of the inverted L-shaped handle 31;
[0102] like Figure 7 As shown, the second upper cover 4 is provided with downward convex portions 42 on both sides of the outer side of the avoidance notch 41, and are distributed on both sides of the vertical portion of the inverted L-shaped handle 31, as shown in FIG. Figure 1 As shown, the avoidance groove 23 of the first upper cover 2 can avoid the two protrusions 42, that is, it can accommodate the vertical portion of the inverted L-shaped handle 31 and the two protrusions 42 of the second upper cover 4, so that the two protrusions 42 of the second upper cover 4 are built-in on the front side wall of the first upper cover 2, avoiding the two protrusions 42 of the second upper cover 4 appearing abrupt on the front side wall of the first upper cover 2;
[0103] like Figure 7 As shown, fourth grooves 421 are defined between the top walls and side walls of the two protrusions 42 and are communicated with the third grooves 312 of the vertical portion of the inverted L-shaped handle 31 , respectively. Among them, the side wall of the protrusion 42 refers to the side wall opposite to the other protrusion 42, such as the protrusion 42 on the left side, its fourth groove 421 penetrates the top wall and the right side wall of the protrusion 42; such as the protrusion 42 on the right side, its fourth groove 421 penetrates the top wall and the left side wall of the protrusion 42, the fourth grooves 421 of the two protrusions 42 are respectively located on both sides of the third groove 312 of the vertical part of the inverted L-shaped handle 31, and are respectively connected to the third groove 312 of the vertical part of the inverted L-shaped handle 31, so that the rope can be passed through the fourth groove 421 of one protrusion 42, the third groove 312 of the vertical part of the inverted L-shaped handle 31 and the fourth groove 421 of the other protrusion 42 in sequence, and then the rope is tied around the vertical part of the inverted L-shaped handle 31, so as to prevent the sliding cover 3 from sliding out; wherein, the rope can be a metal rope, and the side wall and the groove bottom of the fourth groove 421 can be a quarter of a circular arc surface.
[0104] Furthermore, if Figure 1 As shown, the highly integrated smart meter control module provided by the embodiment of the utility model also includes at least two current sampling terminals 8, and its structure can refer to Fig. 9 As shown;
[0105] like Fig. 9 As shown, the two current sampling terminals 8 and the top of the moving piece 61 of the contact assembly are an integrated structure and pass through the top wall of the shell. That is to say, the two current sampling terminals 8 added to the smart meter control module are exposed on the top wall of the shell (the top wall of the first upper cover 2). When the PCB board is installed on the top wall of the shell, the two current sampling terminals 8 can be easily passed through the PCB board respectively, and each current sampling terminal 8 can be soldered to the PCB board by solder. In this way, the function of current collection can be realized for the smart meter, and the current sampling terminal 8 and the top of the moving piece 61 form a whole, which saves module space and module cost. In addition, when the contact assembly of the functional part of the magnetic latching relay is three groups, that is, when it is used in a three-phase power scenario, the top of the moving piece 61 of each group of contact assemblies can be provided with the above-mentioned two current sampling terminals 8, and the above-mentioned two current sampling terminals 8 can also be provided on the top of the neutral line assembly, and the above-mentioned current sampling terminals 8 all pass through the top wall of the shell. Of course, the top wall of the shell (the top wall of the first upper cover 2) is also provided with corresponding terminal outlets 25.
[0106] Furthermore, if Figure 1 As shown, the highly integrated smart meter control module provided by the embodiment of the utility model at least includes: a first voltage detection terminal 91 and a second voltage detection terminal 92;
[0107] The first voltage detection terminal 91 and the top of the moving piece 61 of the contact assembly are an integrated structure and extend out of the top wall of the housing;
[0108] The second voltage detection terminal 92 is arranged outside the top wall of the shell, and part of it penetrates into the top wall of the shell and is electrically connected to the static piece 62 of the contact assembly. That is to say, the first voltage detection terminal 91 and the second voltage detection terminal 92 added to the smart meter control module are both exposed on the top wall of the shell (the top wall of the first upper cover 2). When the PCB board is installed on the top wall of the shell, the first voltage detection terminal 91 and the second voltage detection terminal 92 can be conveniently passed through the PCB board respectively, and the voltage detection terminal and the PCB board can be welded by solder, so that the voltage detection function of the smart meter can be realized, and the first voltage detection terminal 91 and the top of the moving piece 61 form a whole, which saves the module space and saves the module cost. In addition, when the contact components of the functional parts of the magnetic holding relay are three groups, that is, when it is used in a three-phase power scenario, the top of the moving piece 61 of each group of contact components can be provided with the above-mentioned first voltage detection terminal 91, and the static piece 62 can be electrically connected to part of the second voltage detection terminal 92; of course, the top wall of the shell (the top wall of the first upper cover 2) is also respectively provided with corresponding terminal outlets 25.
[0109] In this scheme, if Fig.11 As shown, the second voltage detection terminal 92 is a sheet structure and is provided with an upper contact arm 921 and a lower contact arm 922. The upper contact arm 921 is located outside the top wall of the shell and is used to contact and cooperate with the PCB board. The lower contact arm 922 penetrates into the top wall of the shell and is electrically connected to the static sheet 62 of the contact assembly.
[0110] Among them, Figure 5 As shown, the top wall of the first upper cover 2 is provided with a voltage detection terminal mounting groove 26. After the second voltage detection terminal 92 is installed in the voltage detection terminal mounting groove 26, it can be riveted by rivets, so that the second voltage detection terminal 92 can be embedded in the top wall of the first upper cover 2 to avoid interference with the assembly of the PCB board. The top wall of the first upper cover 2 is also provided with an upper contact arm mounting groove, and is connected with the voltage detection terminal mounting groove 26. In this way, when the PCB board is assembled to the top wall of the first upper cover 2, the upper contact arm 921 can be pressed into the upper contact arm mounting groove, which also avoids interference with the assembly of the PCB board. The number of the lower contact arms 922 can be two, and both are inserted into the top wall of the first upper cover 2 and are electrically connected to the static sheet 62 respectively, which facilitates the formation of multi-point contact, reduces the contact impedance, and makes the contact between the lower contact arm 922 and the static sheet 62 more reliable.
[0111] In other words, this solution highly integrates the functional parts of the magnetic latching relay with the functional parts of the terminal block assembly and other components to form a smart meter control module that integrates control switches, current sampling, voltage detection and other functions. Moreover, the smart meter control module has a compact and simple structure, which is convenient for the assembly and automated production of smart meters, and of course, it is also convenient for external power grid connection.
[0112] The embodiment of the utility model also provides a smart meter, which also includes the highly integrated smart meter control module as described above. Since the solution adopts the highly integrated smart meter control module as described above, it also has corresponding beneficial effects, which can be specifically referred to the above description and will not be repeated here.
[0113] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0114] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A highly integrated smart meter control module, characterized in that: include: The housing, the functional parts of the magnetic latching relay, the neutral wire assembly and the functional parts of at least two sets of terminal block assemblies; The functional parts of the magnetic latching relay include: a magnetic circuit component and a contact component; the magnetic circuit component has a switch control terminal (5); the contact component has a moving piece (61) and a stationary piece (62); Each group of functional parts of the terminal base assembly has a screw (71) and a lifting terminal (72); One side wall of the shell is provided with at least two groups of external windows (11) that penetrate through; The functional parts of the two groups of terminal seat assemblies are respectively installed in the housing and are located one by one in the two groups of external connection windows (11); wherein the functional parts of the two groups of terminal seat assemblies are respectively the functional parts of the first group of terminal seat assemblies and the functional parts of the second group of terminal seat assemblies; The functional parts of the magnetic latching relay are installed in the housing, and the extended ends of the moving piece (61) and the static piece (62) of the contact assembly are respectively electrically connected to the pulling terminal (72) of the functional part of the first group of terminal seat assemblies, and one end of the switch control terminal (5) of the magnetic circuit assembly is exposed outside the housing; The neutral line assembly (10) is installed in the housing, and its extension end (101) is electrically connected to the pull-up terminal (72) of the functional part of the second group of terminal seat assemblies.
2. The highly integrated smart meter control module according to claim 1, characterized in that: The housing comprises: a base (1) and a first upper cover (2); The front side wall of the base (1) is provided with at least two groups of external windows (11), and the top is provided with at least a first card slot, a second card slot (12), a first groove (13) and two groups of second grooves (14), and the two groups of the second grooves (14) are connected one by one with the two groups of external windows (11); The functional parts of the first group of terminal base assemblies and the functional parts of the second group of terminal base assemblies are installed one by one in the two groups of the second grooves (14); The magnetic circuit assembly is installed in the first groove (13), the contact assembly is installed in the first slot, and the extended ends of the moving piece (61) and the static piece (62) thereof pass through the lifting terminal (72) of the functional part of the first group of terminal seat assemblies; The neutral line assembly (10) is installed in the second slot (12), and its extended end (101) passes through the lifting terminal (72) of the functional part of the second terminal base assembly; The first upper cover (2) is assembled on the top of the base (1); The switch control terminals (5) respectively penetrate the first upper cover (2), and the parts located inside the base (1) are electrically connected to the frame (65) of the magnetic circuit assembly.
3. The highly integrated smart meter control module according to claim 2, characterized in that: A convex rib (15) is provided on the top of the base (1) between the two groups of the second grooves (14); A first through hole (21) corresponding to the convex rib (15) is provided at the front portion of the top wall of the first upper cover (2), and the convex rib (15) can protrude from the top wall of the first upper cover (2) through the first through hole (21).
4. The highly integrated smart meter control module according to claim 2, characterized in that: The front portion of the top wall of the first upper cover (2) is provided with at least two groups of second through holes (22) aligned vertically with the two groups of the second grooves (14), and the screws (71) of the functional parts of the two groups of the terminal base assemblies are located in the two groups of the second through holes (22); The highly integrated smart meter control module further comprises: a sliding cover (3) and a second upper cover (4); The sliding cover (3) can be slidably assembled on the front part of the top wall of the first upper cover (2) and covers two groups of the second through holes (22); The second upper cover (4) is assembled on the front part of the top wall of the first upper cover (2) and covers the sliding cover (3).
5. The highly integrated smart meter control module according to claim 4, characterized in that: An inverted L-shaped handle (31) is provided at the front end of the sliding cover (3), and an anti-slip groove (311) is provided on the top surface of the horizontal portion of the inverted L-shaped handle (31); The front side wall of the first upper cover (2) is provided with an escape groove (23) for cooperating with the vertical portion of the inverted L-shaped handle (31); The top wall of the second upper cover (4) is provided with an escape notch (41) for cooperating with the horizontal portion of the inverted L-shaped handle (31).
6. The highly integrated smart meter control module according to claim 5, characterized in that: A third groove (312) is provided at the bottom of the vertical portion of the inverted L-shaped handle (31) and passes through two sides of the vertical portion of the inverted L-shaped handle (31); The second upper cover (4) is provided with downwardly facing protrusions (42) on both sides of the outer side of the avoidance notch (41), and the protrusions (42) are distributed on both sides of the vertical part of the inverted L-shaped handle (31). The avoidance groove (23) can avoid the two protrusions (42). A fourth groove (421) is provided between the top wall and the side wall of the two protrusions (42), and the fourth grooves (421) are respectively connected to the third grooves (312) of the vertical part of the inverted L-shaped handle (31).
7. The highly integrated smart meter control module according to claim 1, characterized in that: Also includes at least two current sampling terminals (8); The two current sampling terminals (8) and the top of the moving piece (61) are an integrated structure and extend out of the top wall of the shell.
8. The highly integrated smart meter control module according to claim 1, characterized in that: It also includes at least: a first voltage detection terminal (91) and a second voltage detection terminal (92); The first voltage detection terminal (91) and the top of the moving piece (61) of the contact assembly are an integrated structure and extend out of the top wall of the housing; The second voltage detection terminal (92) is arranged outside the top wall of the shell, and a portion of the second voltage detection terminal penetrates into the top wall of the shell and is electrically connected to the static sheet (62) of the contact assembly.
9. The highly integrated smart meter control module according to claim 8, characterized in that: The second voltage detection terminal (92) is a sheet-like structure and is provided with an upper contact arm (921) and a lower contact arm (922); the upper contact arm (921) is located outside the top wall of the shell and is used for contacting and cooperating with the PCB board; the lower contact arm (922) penetrates into the top wall of the shell and is electrically connected to the static sheet (62) of the contact assembly.
10. A smart electric meter, characterized in that: It also includes a highly integrated smart meter control module as described in any one of claims 1-9.