Insulated bus with high weather resistance

By using a combination of a connecting base with a damper and a spring in the insulating busbar, and setting an insulating layer and polypropylene filler in the cross connector and the core wire body, the problem of easy damage during outdoor installation is solved, and its stability and service life are improved.

CN222851784UActive Publication Date: 2025-05-09RUGAO TIANAN ELECTRIC TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421474428.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-09
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing high weather resistance insulated busbars are easily damaged by external pollution and mechanical vibration when installed outdoors, and have a short service life and are prone to damage during assembly, affecting the practicality and usability of the product.

Method used

A highly weather-resistant insulated busbar is designed, using a combination of a connecting base, a damper and a spring to enhance the stability and vibration resistance of the device; at the same time, an insulating layer is provided on the inner wall of the cross connector, and a polypropylene filler is provided on the outer wall of the core wire main body to enhance the stability and protection of internal fixation.

Benefits of technology

It improves the stability and corrosion resistance of the insulated busbar, extends the service life, reduces damage caused by external vibration and pollution, and enhances the practicality and usability of the product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222851784U_ABST
    Figure CN222851784U_ABST
Patent Text Reader

Abstract

The utility model discloses a high weatherability insulation bus, relates to the bus technology field, and comprises a wiring board, the top of the wiring board is fixedly connected with a connection pedestal, the top of the connection pedestal is movably connected with an installation bottom end, and the top of the installation bottom end is fixedly connected with a conductive rod. And the top of the conducting rod is connected with a cross connector in a penetrating manner. The connecting base is connected to the bottom of the device and plays a role in stabilizing and fixing connection of the device, the connecting base is connected through the damper and the spring so that connection of the device can be more stable, damage to the interior caused by external vibration is reduced, the top is connected with the rubber ring through the sealing ring, and dismounting is convenient; the inner wall of the cross connector is connected with the insulating layer, the inner core wire body is protected more tightly, product breakdown caused by interface separation and corrosion to the core rod due to the fact that water enters the interface are avoided, the outer walls of the copper wire and the grounding wire are connected with the polypropylene filler, and the stability of internal fixation is enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of busbars, in particular to an insulating busbar with high weather resistance. Background Art

[0002] A large number of electrical equipment and insulators in high-voltage electrical systems are installed outdoors, and pollution levels vary significantly across my country. Insulated busbars are essentially copper conductors with external insulation. Comparable to these are insulated aluminum busbars. Insulated copper busbars offer high current capacity (currently up to 12,000A), high mechanical strength, excellent insulation, and a wide range of applications, making them increasingly recognized and accepted by customers. However, previous insulated busbars have presented several issues, such as a lack of highly weather-resistant protective structures, which can easily damage them due to environmental factors during use. This reduces their service life and fails to meet current market demands. These issues have reduced the practicality and usability of insulated busbars.

[0003] The existing technology has the following problems:

[0004] 1. Existing high-weather-resistant insulated busbars are installed outdoors, especially in coastal areas or areas with severe heavy industrial pollution. Flashover accidents involving high-voltage electrical equipment or insulators often occur. Annual cleaning of outdoor insulators requires high-altitude operation, and disassembly and cleaning are not possible, making the device inconvenient to use.

[0005] 2. The existing high-weather-resistant insulating busbars are made of silicone rubber materials with low hardness and strength. They are easily damaged during the assembly process, causing damage to local umbrella pieces and the product being directly scrapped. Utility Model Content

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A highly weather-resistant insulated busbar comprises a terminal block, wherein the top of the terminal block is fixedly connected to a connection base, the top of the connection base is movably connected to a mounting bottom, the top of the mounting bottom is fixedly connected to a conductive rod, an outer wall of the conductive rod is fixedly connected to an shed, an insulating coating is fixedly connected below the shed, the top of the conductive rod is penetrated by a cross connector, and the interior of the cross connector is penetrated by a core wire body.

[0008] A further improvement of the technical solution of the present utility model is that: the connecting base includes a bottom plate, the top of the bottom plate is fixedly connected to a damper, the outer wall of the damper is sleeved with a spring, the top of the damper is fixedly connected to a sealing ring, and the inner wall of the mounting bottom is fixedly connected to two groups of rubber rings.

[0009] A further improvement of the technical solution of the present utility model is that: the damper is inserted into the interior of the mounting bottom end, and the top of the sealing ring is movably connected to the middle part of the two groups of rubber rings.

[0010] A further improvement of the technical solution of the present utility model is that: the cross connector includes a shell, the inner wall of the shell is fixedly connected to a waterproof layer, and the inner wall of the waterproof layer is fixedly connected to an insulating layer.

[0011] A further improvement of the technical solution of the present utility model is that the inner wall of the insulating layer is connected to the outer wall of the core wire body, and both ends of the cross connector are in the shape of a bullet head.

[0012] A further improvement of the technical solution of the present utility model is that the core wire body includes a heat shrink protective sleeve, the inner wall of the heat shrink protective sleeve is fixedly connected with a polypropylene filler, the interior of the polypropylene filler is fixedly connected with four groups of copper wires, and the interior of the polypropylene filler is fixedly connected with a grounding wire.

[0013] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0014] 1. The utility model provides a highly weather-resistant insulated busbar. The connecting base is connected to the bottom of the device, which plays a role in stabilizing and fixing the connection of the device. The connecting base is connected to the installation bottom through a damper. The damper and the spring connection can make the device connection more stable, reduce the damage to the internal part caused by external vibration, and the top is connected to the rubber ring through a sealing ring, making the device connection more stable and more convenient when disassembling.

[0015] 2. The utility model provides an insulated busbar with high weather resistance. The inner wall of the cross connector is connected with an insulating layer, which can make the device connection more stable and protect the internal core wire body more tightly, avoiding product breakdown due to interface separation and corrosion of the core rod caused by moisture entering the interface. The outer walls of the copper wire and the grounding wire are connected with polypropylene filler to enhance the stability of the internal fixation and protect the copper wire and the grounding wire to prevent them from breaking during stretching. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the highly weather-resistant insulating busbar of the utility model;

[0017] Figure 2 This is a structural diagram of the connecting base of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the cross connector of the present utility model;

[0019] Figure 4 This is a structural diagram of the core wire body of the present utility model.

[0020] In the figure: 1. Terminal block; 2. Connection base; 3. Mounting bottom; 4. Conductive rod; 5. Umbrella skirt; 6. Insulation coating; 7. Cross connector; 8. Core wire body; 21. Bottom plate; 22. Damper; 23. Spring; 24. Sealing ring; 31. Rubber ring; 71. Outer shell; 72. Waterproof layer; 73. Insulation layer; 81. Heat shrink protective sleeve; 82. Polypropylene filler; 83. Copper wire; 84. Grounding wire. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below with reference to the embodiments:

[0022] Example 1

[0023] like Figure 1-4 As shown, the utility model provides a highly weather-resistant insulated busbar, including a terminal block 1, the top of the terminal block 1 is fixedly connected to a connecting base 2, the top of the connecting base 2 is movably connected to a mounting bottom 3, the top of the mounting bottom 3 is fixedly connected to a conductive rod 4, the outer wall of the conductive rod 4 is fixedly connected to an umbrella skirt 5, the lower part of the umbrella skirt 5 is fixedly connected to an insulating coating 6, the top of the conductive rod 4 is penetrated by a cross connector 7, and the interior of the cross connector 7 is penetrated by a core wire body 8.

[0024] In this embodiment, the combined effect of the conductive rod 4, the umbrella skirt 5 and the insulating coating 6 makes the device more convenient to use. The outer wall of the conductive rod 4 is sleeved with the umbrella skirt 5, which can protect the outer wall of the device, so that the device has good rigidity and strength, and the device is more corrosion-resistant. The middle part of the umbrella skirt 5 is fixedly connected with the insulating coating 6, which can isolate the device from rainwater after installation and fixation, thereby preventing leakage from occurring in the device connection.

[0025] Example 2

[0026] like Figure 1-4 As shown, based on Example 1, the utility model provides a technical solution: preferably, the connecting base 2 includes a bottom plate 21, the top of the bottom plate 21 is fixedly connected to a damper 22, the outer wall of the damper 22 is sleeved with a spring 23, the top of the damper 22 is fixedly connected to a sealing ring 24, and the inner wall of the mounting bottom 3 is fixedly connected to two sets of rubber rings 31.

[0027] The damper 22 is inserted into the interior of the mounting bottom end 3 , and the top of the sealing ring 24 is movably connected to the middle portion of the two sets of rubber rings 31 .

[0028] In this embodiment, the device can be made more convenient to use through the joint action of the connecting base 2 and the mounting bottom 3. The connecting base 2 is connected to the bottom of the device, which stabilizes and fixes the connection of the device. The connecting base 2 is connected to the mounting bottom 3 through the damper 22. The connection between the damper 22 and the spring 23 can make the device connection more stable, reduce the damage to the internal part caused by external vibration, and the top is connected to the rubber ring 31 through the sealing ring 24, making the device connection more stable and more convenient when disassembling.

[0029] Example 3

[0030] like Figure 1-4 As shown, based on Example 1, the present invention provides a technical solution: preferably, the cross connector 7 includes a shell 71, the inner wall of the shell 71 is fixedly connected to a waterproof layer 72, and the inner wall of the waterproof layer 72 is fixedly connected to an insulating layer 73.

[0031] The inner wall of the insulating layer 73 is connected to the outer wall of the core wire body 8 , and both ends of the cross connector 7 are in the shape of a bullet head.

[0032] The core wire body 8 includes a heat shrink protective sleeve 81 , the inner wall of the heat shrink protective sleeve 81 is fixedly connected with a polypropylene filler 82 , the interior of the polypropylene filler 82 is fixedly connected with four groups of copper wires 83 , and the interior of the polypropylene filler 82 is fixedly connected with a grounding wire 84 .

[0033] In this embodiment, the device can be used for a longer period of time through the joint action of the cross connector 7 and the core wire body 8. The inner wall of the cross connector 7 is connected with an insulating layer 73, which can make the device connection more stable and protect the internal core wire body 8 more tightly, avoiding product breakdown due to interface separation and moisture entering the interface to cause corrosion to the core rod. The outer walls of the copper wire 83 and the grounding wire 84 are connected with polypropylene filler 82 to enhance the stability of the internal fixation and protect the copper wire 83 and the grounding wire 84 to prevent them from breaking during stretching.

[0034] The following is a detailed description of the working principle of this highly weather-resistant insulated busbar.

[0035] like Figure 1-4As shown, when this highly weather-resistant insulating busbar is in use, the outer wall of the conductive rod 4 is sleeved with an umbrella skirt 5, which can protect the outer wall of the device, so that the device has good rigidity and strength, and makes the device more corrosion-resistant. The middle part of the umbrella skirt 5 is fixedly connected with an insulating coating 6, which can make the device be isolated from rainwater after installation and fixation, and prevent leakage from occurring in the device connection. The connecting base 2 is connected to the bottom of the device, which plays a role in stabilizing and fixing the connection of the device. The connecting base 2 is connected to the installation bottom end 3 through the damper 22. The connection between the damper 22 and the spring 23 can make the device connection more stable. The cross connector 7 is fixed, reducing the damage to the interior caused by external vibration and the top is connected to the rubber ring 31 through the sealing ring 24, making the device connection more stable and more convenient when disassembling. The inner wall of the cross connector 7 is connected with an insulating layer 73, which can make the device connection more stable and protect the internal core wire body 8 more tightly, avoiding product breakdown due to interface separation and moisture entering the interface to cause corrosion to the core rod. The outer wall of the copper wire 83 and the grounding wire 84 is connected with a polypropylene filler 82 to enhance the stability of the internal fixation and protect the copper wire 83 and the grounding wire 84 to prevent them from breaking during stretching.

[0036] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An insulated busbar with high weather resistance, comprising a terminal block (1), characterized in that: The top of the wiring board (1) is fixedly connected to a connection base (2), the top of the connection base (2) is movably connected to a mounting bottom end (3), the top of the mounting bottom end (3) is fixedly connected to a conductive rod (4), the outer wall of the conductive rod (4) is fixedly connected to an umbrella skirt (5), the lower part of the umbrella skirt (5) is fixedly connected to an insulating coating (6), the top of the conductive rod (4) is penetrated by a cross connector (7), and the interior of the cross connector (7) is penetrated by a core wire body (8).

2. The highly weather-resistant insulated busbar according to claim 1, characterized in that: The connecting base (2) comprises a bottom plate (21), the top of the bottom plate (21) is fixedly connected to a damper (22), the outer wall of the damper (22) is sleeved with a spring (23), the top of the damper (22) is fixedly connected to a sealing ring (24), and the inner wall of the mounting bottom end (3) is fixedly connected to two groups of rubber rings (31).

3. The highly weather-resistant insulated busbar according to claim 2, characterized in that: The damper (22) is inserted into the interior of the mounting bottom end (3), and the top of the sealing ring (24) is movably connected to the middle part of the two groups of rubber rings (31).

4. The highly weather-resistant insulated busbar according to claim 1, characterized in that: The cross connector (7) comprises an outer shell (71), the inner wall of the outer shell (71) is fixedly connected to a waterproof layer (72), and the inner wall of the waterproof layer (72) is fixedly connected to an insulating layer (73).

5. The highly weather-resistant insulated busbar according to claim 4, characterized in that: The inner wall of the insulating layer (73) is connected to the outer wall of the core wire body (8), and both ends of the cross connector (7) are in the shape of a bullet head.

6. The highly weather-resistant insulated busbar according to claim 1, characterized in that: The core wire body (8) comprises a heat shrinkable protective sleeve (81), the inner wall of the heat shrinkable protective sleeve (81) is fixedly connected with a polypropylene filler (82), the interior of the polypropylene filler (82) is fixedly connected with four groups of copper wires (83), and the interior of the polypropylene filler (82) is fixedly connected with a grounding wire (84).