Wire harness with quick connection function

By designing the quick connection function of rotating the installation of the pressure gland on the joints of the wire harness, the rapid assembly and disassembly of the wire harness is achieved by using the combination of the crimp terminals and plug-ins, the problem of the existing wire harness failure needs to be replaced by the entire wire harness, reducing the maintenance cost and ensuring the normal use of the equipment.

CN222851796UActive Publication Date: 2025-05-09QINGDAO ZHONGKEYUAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420724367.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-05-09
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During use, existing wiring harnesses are prone to poor contact between plug-ins, short circuits, circuit breakers, grounding and other faults. Since the wires are difficult to remove, if a wire fails, the entire wiring harness needs to be replaced, resulting in high maintenance costs and the equipment cannot be repaired in time.

Method used

A wire harness with quick connection function is designed. By rotating the installation of the pressure gland on the joint, the rapid assembly and disassembly of the wire harness is achieved by using the cooperation of the crimp terminals and plug-ins. If a wire fails, just open the gland, remove and replace the faulty wire to avoid replacing the entire wire harness.

Benefits of technology

It realizes rapid maintenance of wire harnesses, reduces maintenance costs, avoids the problem of equipment not being able to be repaired in time due to the lack of spare wire harnesses, and ensures the normal use of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness with a quick connection function, which relates to the technical field of wire harnesses and comprises a wire group, the wire group is composed of a plurality of groups of wires, crimping terminals are mounted at two ends of the plurality of groups of wires in a matched manner, joints are mounted at two ends of the wire group in a matched manner, plug connectors are fixedly mounted in the joints, and the plug connectors are fixedly connected with the wire group. One end, close to the wire group, of the plug connector is provided with a connecting part, and a gland is arranged above the connecting part. According to the design scheme of the utility model, through the design that the gland is rotatably mounted on the joint, the crimping terminal is mounted in the connecting part in a matched manner and is pressed by the gland, so that the overall assembly of the wire harness can be completed, and if a certain wire breaks down, only the gland needs to be opened, and the broken-down wire is detached from the joint and then replaced, so that the replacement is convenient. Therefore, the whole wire harness does not need to be replaced, the maintenance cost is reduced, and the situation that equipment cannot be maintained in time due to lack of standby wire harnesses, and normal use of the equipment is affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harnesses, in particular to a wire harness with a quick-connect function. Background Art

[0002] The wiring harness is the overall service equipment for a certain load source group. In order to facilitate installation and maintenance and ensure that electrical equipment can work under the worst conditions, the wires of different specifications and colors used by various electrical equipment are reasonably arranged and combined into one, and the wires are bundled into bundles with insulating materials to form a wiring harness.

[0003] During use, the wiring harness is prone to faults such as poor contact of connectors, short circuits, open circuits, and grounding between wires. Since the wires that make up the wiring harness are difficult to remove from the connectors, if one of the wires in the wiring harness fails, the entire wiring harness can only be replaced, resulting in excessively high maintenance costs. If there is no spare wiring harness for replacement, the equipment cannot be repaired in a timely manner, affecting the normal use of the equipment. Utility Model Content

[0004] In order to overcome the above-mentioned defects existing in the prior art, the utility model provides a wiring harness with a quick-connect function.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a wiring harness with a quick-connect function, including a wire group, the wire group is composed of a plurality of groups of wires, both ends of the plurality of groups of wires are cooperated with installed crimping terminals, both ends of the wire group are cooperated with installed joints, plug-in connectors are fixedly installed inside the joints, the number of the plug-in connectors is consistent with the number of wires, one end of the plug-in connector close to the wire group is provided with a connecting portion for connecting to the crimping terminal, a pressure cover is provided above the connecting portion, and the pressure cover is rotatably installed on the joint.

[0006] Furthermore, the inner walls on the left and right sides of the pressure cover are provided with snap-in grooves, the connector is provided with a snap-in platform corresponding to the snap-in grooves, the top of the pressure cover is provided with a plurality of groups of through holes, the positions of the plurality of groups of through holes correspond to the plug-in parts, and the bottom wall of the pressure cover is provided with a pressure plate for pressing the crimping terminal.

[0007] Furthermore, a clamping claw is provided on the top wall of the crimping terminal, and one end of the clamping claw close to the pressing plate is tilted upward.

[0008] Furthermore, first arc-shaped sheets are fixedly mounted on both side walls of the connecting portion.

[0009] Furthermore, a second arc-shaped piece is fixedly mounted on the bottom wall of the connecting portion.

[0010] The beneficial effect of the utility model is that the design of the utility model is designed by rotatably installing a pressure cover on the connector. When the wire group is installed on the connector, the crimping terminal is installed in the connecting part and pressed by the pressure cover, so the overall assembly of the wiring harness can be completed. If a certain wire fails, it is only necessary to open the pressure cover and remove the faulty wire from the connector and replace it, so there is no need to replace the entire wiring harness, which reduces the maintenance cost and avoids the situation where the equipment cannot be repaired in time due to lack of spare wiring harness, affecting the normal use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0012] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0013] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0014] Figure 3 It is the front view of the utility model;

[0015] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure along the AA direction.

[0016] In the figure: 1. wire group, 11. conductor, 2. crimping terminal, 21. claw, 3. joint, 31. clamping platform, 4. plug-in connector, 41. connecting part, 42. first arc-shaped piece, 43. second arc-shaped piece, 5. gland, 51. clamping groove, 52. through hole, 53. pressing plate. DETAILED DESCRIPTION

[0017] In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.

[0018] according to Figure 1-4As shown, a wiring harness with a quick-connect function includes a wire group 1, wherein the wire group 1 is composed of a plurality of groups of wires 11, and crimping terminals 2 are installed at both ends of the plurality of groups of wires 11. Joints 3 are installed at both ends of the wire group 1, and plug-in connectors 4 are fixedly installed inside the joints 3. The number of the plug-in connectors 4 is consistent with the number of the wires 11. A connecting portion 41 for connecting to the crimping terminal 2 is provided at one end of the plug-in connector 4 close to the wire group 1, and a pressure cover 5 is provided above the connecting portion 41, and the pressure cover 5 is rotatably installed on the joint 3.

[0019] In the above specific embodiment, when the wire group 1 is installed on the connector 3, the entire wiring harness can be assembled by installing the crimping terminal 2 in the connecting portion 41 and pressing the crimping terminal 2 through the pressure cover 5. If a certain wire 11 fails, it is only necessary to open the pressure cover 5 and remove the faulty wire 11 from the connector 3 and replace it. There is no need to replace the entire wiring harness, which reduces maintenance costs and avoids the situation where the equipment cannot be repaired in time due to lack of spare wiring harnesses, affecting the normal use of the equipment.

[0020] The present embodiment provides a wiring harness with a quick-connect function. When a fault occurs in the wiring harness, the maintenance personnel sequentially insert the probe of the multimeter into the through hole 52 at the top of the gland 5 to detect the wires 11 in turn. When the faulty wire 11 is found, the gland 5 is opened to remove the faulty wire 11 from the connector 3. When a new wire 11 is replaced, the crimping terminal 2 is installed on the connecting portion 41, the crimping terminal 2 is squeezed by the first arc-shaped piece 42, and then the gland 5 is closed to align the second arc-shaped piece 43 with the pressing plate 53. The crimping terminal 2 is squeezed to improve the stability of the crimping terminal 2 in the connecting portion 41, and the clamping claw 21 is blocked by the pressing plate 53 to prevent the wire 11 from falling off the connector 3. At the same time, the clamping groove 51 is clamped on the clamping platform 31 to prevent the gland 5 from automatically opening during use. Therefore, when the wiring harness fails, only the faulty wire 11 needs to be replaced, and the entire wiring harness does not need to be replaced, which reduces the maintenance cost and avoids the situation that the equipment cannot be repaired in time due to the lack of spare wiring harness, which affects the normal use of the equipment. The specific technical solution is as follows:

[0021] The inner walls on the left and right sides of the pressure cover 5 are provided with clamping grooves 51, and the connector 3 is provided with a clamping platform 31 corresponding to the clamping grooves 51. When the pressure cover 5 is closed and presses the crimping terminal 2, the clamping grooves 51 are clamped on the clamping platform 31 to prevent the pressure cover 5 from automatically opening during use. A plurality of groups of through holes 52 are provided on the top of the pressure cover 5, and the positions of the plurality of groups of through holes 52 correspond to the plug-in connector 4. The maintenance personnel can insert the probe of the multimeter into the through hole 52 to contact the crimping terminal 2, so as to facilitate the maintenance personnel to detect the wire 11. A pressing plate 53 for pressing the crimping terminal 2 is provided on the bottom wall of the pressure cover 5.

[0022] A claw 21 is provided on the top wall of the crimping terminal 2, and one end of the claw 21 close to the pressure plate 53 is upwardly tilted. When the pressure cover 5 is closed, the pressure plate 53 is located at the rear side of the claw 21, and the pressure plate 53 blocks the claw 21 to prevent the wire 11 from falling off the connector 3.

[0023] First arc-shaped pieces 42 are fixedly mounted on both side walls of the connection portion 41 . When the crimping terminal 2 is installed in the connection portion 41 , the first arc-shaped pieces 42 are pressed and deformed, thereby squeezing the crimping terminal 2 from both sides to prevent the crimping terminal 2 from falling out of the connection portion 41 .

[0024] A second arc-shaped piece 43 is fixedly mounted on the bottom wall of the connecting portion 41. When the pressing cover 5 is closed, the pressing plate 53 presses on the crimping terminal 2, and the second arc-shaped piece 43 is pressed and deformed. The crimping terminal 2 is squeezed by the second arc-shaped piece 43 and the pressing plate 53, thereby improving the stability of the crimping terminal 2 in the connecting portion 41.

[0025] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. A wiring harness with a quick-connect function, comprising a wire group (1), wherein the wire group (1) is composed of a plurality of groups of wires (11), characterized in that: The two ends of the plurality of groups of wires (11) are cooperatively mounted with crimping terminals (2), the two ends of the wire group (1) are cooperatively mounted with connectors (3), the connectors (3) are internally fixed with plug-in connectors (4), the number of the plug-in connectors (4) is consistent with the number of wires (11), the end of the plug-in connector (4) close to the wire group (1) is provided with a connecting portion (41) for connecting with the crimping terminal (2), a pressure cover (5) is provided above the connecting portion (41), and the pressure cover (5) is rotatably mounted on the connector (3).

2. A wiring harness with quick-connect function according to claim 1, characterized in that: The inner walls on the left and right sides of the pressure cover (5) are provided with clamping grooves (51), the connector (3) is provided with a clamping platform (31) corresponding to the clamping grooves (51), the top of the pressure cover (5) is provided with a plurality of groups of through holes (52), the positions of the plurality of groups of through holes (52) correspond to the plug-in connector (4), and the bottom wall of the pressure cover (5) is provided with a pressing plate (53) for pressing the crimping terminal (2).

3. A wiring harness with quick-connect function according to claim 2, characterized in that: A clamping claw (21) is provided on the top wall of the crimping terminal (2), and one end of the clamping claw (21) close to the pressing plate (53) is tilted upward.

4. The wiring harness with quick-connect function according to claim 2, characterized in that: First arc-shaped sheets (42) are fixedly mounted on both side walls of the connecting portion (41).

5. A wiring harness with quick-connect function according to claim 4, characterized in that: A second arc-shaped piece (43) is fixedly mounted on the bottom wall of the connecting portion (41).