Insulating machine for metal powder
By designing a mixing mechanism and heating mechanism in a metal powder insulator, the problems of uneven material mixing and uneven heat receiving in traditional insulators are solved, efficient and uniform material mixing and consistent heat treatment are achieved, and product quality and processing efficiency are improved.
Patent Information
- Application Number
- CN202421368311.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The inlet and discharge process of traditional insulators used for metal powder is cumbersome, and it relies on manual operations and is inefficient. The materials are prone to accumulate during the stirring process, making it difficult to achieve efficient and uniform mixing, resulting in uneven heating of subsequent materials, affecting the insulation effect of metal powder and the stability of product quality.
An insulator including a mixing mechanism and a heating mechanism is designed. The mixing mechanism combines spiral blades and scrapers driven by a motor to achieve efficient and uniform mixing of materials; the heating mechanism combines a thermal conductivity plate and a heating plate to ensure that the metal powder is heated consistently during the stirring process.
It improves material processing efficiency, achieves product insulation uniformity and product quality stability, and avoids the problems of material accumulation and uneven temperature.
Smart Images

Figure CN222855146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of insulating machines, in particular to an insulating machine used for metal powder. Background Art
[0002] Metal powder insulation machine is a kind of equipment used to prepare insulating materials. Its working principle mainly involves using metal powder suspended in a solvent and forming spherical particles in the solvent rotating at high speed. Such particles, especially metal powder with insulating properties, can fill the gaps in the medium and form insulating materials of different particle sizes and shapes.
[0003] The patent document with application number 201920719023.6 discloses a device for insulation modification of metal powder, which includes: a stirring tank, a powder feed funnel and a modifier feed funnel; the stirring tank is composed of a stirring tank body, a stirring impeller, an impeller shaft, a stirring motor and a motor mounting plate; the stirring tank body is horizontally arranged; the motor mounting plate is horizontally arranged on the top of the stirring tank body.
[0004] However, traditional insulation machines for metal powders have cumbersome feeding and discharging processes, rely on manual operation, and are inefficient. Materials tend to accumulate during the mixing process, making it difficult to achieve efficient and uniform mixing, resulting in uneven heating of subsequent materials, which in turn affects the insulation effect of the metal powder and the stability of product quality. Utility Model Content
[0005] The utility model discloses an insulating machine for metal powder, aiming to solve the technical problems that the material feeding and discharging process is cumbersome, relies on manual operation, is inefficient, materials are easily accumulated during the stirring process, and it is difficult to achieve efficient and uniform mixing, resulting in uneven heating of subsequent materials, thereby affecting the insulation effect of the metal powder and the stability of product quality.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An insulating machine for metal powder, comprising a base and a stirring tank, and further comprising:
[0008] Mixing mechanism: the mixing mechanism is arranged inside the stirring tank, a motor is connected to one side outer wall of the stirring tank, a feeding pipe and a discharging pipe are connected to the outer wall of the stirring tank away from the motor through a sealed bearing, and a first spiral blade and a second spiral blade are symmetrically installed on the circumferential inner wall of the stirring tank, the first spiral blade and the second spiral blade are both provided with a slide rail, and a scraper is slidably installed on the inner wall of the slide rail;
[0009] Heating mechanism: The heating mechanism is arranged on the top outer wall of the base.
[0010] In the present case, driven by a motor, when the mixing tank rotates clockwise, the first spiral blade and the second spiral blade bring the material into the bottom of the tank body, and when rotating counterclockwise, the material is sent out. At the same time, efficient and uniform mixing of the material inside the mixing tank can be achieved, thereby improving the quality and consistency of the product. The first spiral blade and the second spiral blade are provided with slide rails, and the scraper can slide on the slide rails to effectively prevent the accumulation of metal powder on the inner wall of the mixing tank, further improving the effect of uniform mixing.
[0011] In a preferred embodiment, the heating mechanism includes a heating tank, the bottom of which is connected to the top outer wall of the base, a heating plate is provided on the top outer wall of the base, the stirring tank is installed inside the heating tank through a bearing, and a heat conducting plate is fixed on the inner wall of the heating tank.
[0012] The heat conduction plate is installed on the inner wall of the heating tank, which can effectively and evenly transfer the heat generated by the heating plate to the metal powder inside the mixing tank, helping to ensure that the metal powder is heated uniformly during the mixing process, avoiding local overheating or uneven temperature problems, thereby improving the insulation treatment effect and the quality of the metal powder, reducing the risk of equipment damage due to uneven temperature, and improving heating efficiency.
[0013] As can be seen from the above, an insulating machine for metal powder includes a base and a stirring tank, and also includes: a mixing mechanism: the mixing mechanism is arranged inside the stirring tank, a motor is connected to one side of the outer wall of the stirring tank, and a feeding pipe and a discharging pipe are connected to the outer wall of the stirring tank away from the motor through a sealed bearing, and a first spiral blade and a second spiral blade are symmetrically installed on the circumferential inner wall of the stirring tank, and the first spiral blade and the second spiral blade are both provided with a slide rail, and a scraper is slidably installed on the inner wall of the slide rail; a heating mechanism: the heating mechanism is arranged on the top outer wall of the base. The insulating machine for metal powder provided by the utility model has the technical effect of improving material processing efficiency, uniformity of product insulation and stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a schematic diagram of the overall structure of an insulating machine for metal powder.
[0015] Figure 2 The utility model is a schematic diagram of the internal structure of an insulating machine for metal powder.
[0016] Figure 3 The utility model is a schematic diagram of a mixing mechanism of an insulating machine for metal powder.
[0017] Figure 4The utility model is a partial schematic diagram of an insulating machine for metal powder.
[0018] In the attached figure: 1. base; 2. support base; 3. heating tank; 4. control panel; 5. first button; 6. second button; 7. feeding pipe; 8. discharging pipe; 9. exhaust pipe; 10. gas pipe; 11. stirring tank; 12. heating plate; 13. motor; 14. first spiral blade; 15. second spiral blade; 16. scraper; 17. slide rail; 18. heat transfer plate. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0020] The utility model discloses an insulating machine for metal powder, which is mainly used in scenarios where the material feeding and discharging process is cumbersome, relies on manual operation, is inefficient, materials are easily accumulated during the stirring process, and it is difficult to achieve efficient and uniform mixing, resulting in uneven heating of subsequent materials, thereby affecting the insulation effect of the metal powder and the stability of product quality.
[0021] Reference Figure 1 , Figure 2 and Figure 3 , an insulating machine for metal powder, comprising a base 1 and a stirring tank 11, and also comprising:
[0022] Mixing mechanism: The mixing mechanism is arranged inside the stirring tank 11, and a motor 13 is connected to an outer wall of one side of the stirring tank 11. The outer wall of the stirring tank 11 away from the motor 13 is connected to a feeding pipe 7 and a discharging pipe 8 through a sealed bearing, and a first spiral blade 14 and a second spiral blade 15 are symmetrically installed on the circumferential inner wall of the stirring tank 11. The first spiral blade 14 and the second spiral blade 15 are both provided with a slide rail 17, and a scraper 16 is slidably installed on the inner wall of the slide rail 17;
[0023] Heating mechanism: The heating mechanism is arranged on the top outer wall of the base 1.
[0024] In the present case, driven by the motor 13, when the mixing tank 11 rotates clockwise, the first spiral blade 14 and the second spiral blade 15 bring the material into the bottom of the tank body, and send the material out when rotating counterclockwise. At the same time, the material can be efficiently and evenly mixed inside the mixing tank 11, thereby improving the quality and consistency of the product. The first spiral blade 14 and the second spiral blade 15 are provided with a slide rail 17, and the scraper 16 can slide on the slide rail 17 to effectively prevent the accumulation of metal powder on the inner wall of the mixing tank 11, thereby further improving the effect of uniform mixing.
[0025] Reference Figure 4 In a preferred embodiment, the scraper 16 is in an I-shaped structure.
[0026] The “I”-shaped structure is more stable and can better resist various forces and vibrations generated by the rotation of the stirring blades in the stirring tank 11, thereby maintaining a stable operating state and reducing downtime for maintenance due to deformation or damage of the scraper 16.
[0027] Reference Figure 2 In a preferred embodiment, a baffle is installed on the inner wall of the feeding pipe 7. The design of the sloped baffle helps the metal powder to flow into the mixing tank 11 more smoothly under the action of gravity, reducing accumulation and blockage in the feeding pipe 7, thereby improving the feeding efficiency.
[0028] Reference Figure 1 and Figure 2 In a preferred embodiment, the heating mechanism includes a heating tank 3, the bottom of the heating tank 3 is connected to the top outer wall of the base 1, a heating plate 12 is provided on the top outer wall of the base 1, a stirring tank 11 is installed inside the heating tank 3 through a bearing, and a heat conducting plate 18 is fixed on the inner wall of the heating tank 3.
[0029] Among them, an exhaust pipe 9 is arranged on the top of the heating tank 3, a gas pipe 10 is connected to the outer wall of one side of the base 1, a support seat 2 is installed on the top outer wall of the base 1, and the top outer wall of the support seat 2 is connected to the outer wall of the heating tank 3.
[0030] The heat conducting plate 18 is installed on the inner wall of the heating tank 3, and can effectively and evenly transfer the heat generated by the heating plate 12 to the metal powder inside the stirring tank 11, which helps to ensure that the metal powder is heated uniformly during the stirring process, avoiding local overheating or uneven temperature problems, thereby improving the insulation treatment effect and the quality of the metal powder, reducing the risk of equipment damage due to uneven temperature, and improving the heating efficiency.
[0031] Reference Figure 1 In a preferred embodiment, a control panel 4 is installed on one side outer wall of the base 1 , and a first button 5 and a second button 6 are provided on one side outer wall of the control panel 4 .
[0032] Pressing the first button 5 once can control the mixing tank 11 to rotate clockwise for feeding, pressing it twice continuously can control the mixing tank 11 to rotate counterclockwise for discharging, while the mixing tank 11 rotates, the scraper 16 slides back and forth on the slide rail 17, and long pressing the mixing tank 11 stops working. Pressing the second button 6 once starts heating, pressing it continuously controls the firepower, and long pressing stops heating.
[0033] Working principle: When in use, the staff pours the material from the feeding pipe 7, presses the first button 5 once to control the clockwise rotation of the mixing tank 11 to feed the material, uses the first spiral blade 14 and the second spiral blade 15 to mix evenly inside the mixing tank 11, and then presses the second button 6 to heat it. While heating, the mixing tank 11 keeps rotating to ensure uniform mixing and heating. After insulation is completed, long press the second button 6 to turn off the heating, press the first button 5 twice in succession to control the mixing tank 11 to rotate counterclockwise to discharge the material, and finally long press the first button 5 to stop the mixing tank 11.
[0034] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. An insulating machine for metal powder, comprising a base (1) and a stirring tank (11), characterized in that: Also includes: Mixing mechanism: the mixing mechanism is arranged inside the stirring tank (11); a motor (13) is connected to an outer wall of one side of the stirring tank (11); a feeding pipe (7) and a discharging pipe (8) are connected to the outer wall of the stirring tank (11) away from the motor (13) via a sealed bearing; a first spiral blade (14) and a second spiral blade (15) are symmetrically mounted on the circumferential inner wall of the stirring tank (11); the first spiral blade (14) and the second spiral blade (15) are both provided with a slide rail (17); and a scraper (16) is slidably mounted on the inner wall of the slide rail (17); Heating mechanism: the heating mechanism is arranged on the top outer wall of the base (1).
2. An insulating machine for metal powder according to claim 1, characterized in that: The scraper (16) has an I-shaped structure.
3. An insulating machine for metal powder according to claim 2, characterized in that: A baffle is installed on the inner wall of the feeding pipe (7).
4. The insulating machine for metal powder according to claim 1, characterized in that: The heating mechanism comprises a heating tank (3), the bottom of the heating tank (3) being connected to the top outer wall of the base (1), a heating plate (12) being arranged on the top outer wall of the base (1), the stirring tank (11) being mounted inside the heating tank (3) via a bearing, and a heat conducting plate (18) being fixed on the inner wall of the heating tank (3).
5. An insulating machine for metal powder according to claim 4, characterized in that: An exhaust pipe (9) is provided on the top of the heating tank (3), and a gas pipe (10) is connected to an outer wall of one side of the base (1).
6. An insulating machine for metal powder according to claim 5, characterized in that: A support seat (2) is mounted on the top outer wall of the base (1), and the top outer wall of the support seat (2) is connected to the outer wall of the heating tank (3).
7. An insulating machine for metal powder according to claim 1, characterized in that: A control panel (4) is mounted on one side outer wall of the base (1), and a first button (5) and a second button (6) are arranged on one side outer wall of the control panel (4).
Citation Information
Patent Citations
Metal powder insulation modification device
CN210009930U