Emulsifying tank with batching mechanism

By designing the counterweight structure and integrated feed discharge structure in the emulsified tank, the precise control of material ratio and synchronous discharge of materials are achieved, which solves the problems of inaccurate counterweight and waste of resources in traditional emulsified tanks, and improves the stability of the emulsification effect.

CN222855322UActive Publication Date: 2025-05-13ANHUI GUOJI FOOD CO LTD
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Patent Information

Application Number
CN202421622358.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-13
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing emulsification tanks cannot accurately control the material ratio during counterweight, which affects the emulsification effect. In addition, traditional emulsification tanks waste a lot of resources when material ratio, and poor cutting synchronization.

Method used

An emulsified tank with a batching mechanism is designed, equipped with a weight structure and an integrated discharge structure, and precise weighing and synchronous discharge are achieved through a beep warning light and pressure sensor.

Benefits of technology

It realizes precise control of material ratio, reduces resource waste, improves the synchronization of material cutting, and ensures the stability of emulsification effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222855322U_ABST
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Abstract

The utility model discloses an emulsification tank with a batching mechanism, which comprises an emulsification tank main body, a controller is connected on the side wall of the emulsification tank main body, a feed port is arranged on the end face of the emulsification tank main body, and a fixed support is connected on the inner cavity of the end face of the emulsification tank main body above the feed port. The end surface of the fixed bracket is connected with four groups of counterweight structures, and the counterweight structures are arranged in the emulsifying tank with the batching mechanism, so that the counterweight structures can accurately weigh by utilizing a buzzing warning lamp and a pressure sensor in the counterweight structures through a transmission structure; according to the emulsifying tank with the batching mechanism, in the using process of the emulsifying tank with the batching mechanism, when weighing reaches a set numerical value, buzzing can be given out, and the warning lamp is turned on, so that a worker can accurately control the feeding weight during feeding, and the problem that the material counterweight is not very accurate is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of syrup production, in particular to an emulsifying tank with a batching mechanism. Background Art

[0002] The function of the emulsification tank is to dissolve one or more materials (water-soluble solid phase, liquid phase or colloid) in another liquid phase and hydrate them into a relatively stable emulsion; it is widely used in the emulsification and mixing of edible oils, powders, sugars and other raw materials;

[0003] At present, when the emulsification tank is weighed, the raw materials are mostly poured directly into the emulsification tank manually. In this process, the ratio between each material cannot be accurately controlled, which affects the emulsification effect. At the same time, when the traditional emulsification tank is weighing the materials, the material discharge is mostly controlled by multiple control valves, which leads to more waste of resources and it is also difficult to achieve synchronization when discharging various materials. Utility Model Content

[0004] The utility model provides an emulsifying tank with a batching mechanism to solve the above problems.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An emulsification tank with a batching mechanism comprises an emulsification tank body, a controller is connected to the side wall of the emulsification tank body, a feed port is arranged on the end surface of the emulsification tank body, a fixed bracket is connected to the inner cavity on the end surface of the emulsification tank body located above the feed port, four groups of counterweight structures are connected to the end surface of the fixed bracket, and an integrated discharge structure is arranged on the end surface of the fixed bracket and corresponding to the counterweight structure.

[0007] As a preferred solution of the utility model, the counterweight structure includes a buzzer warning light and a fixed connecting ring, the buzzer warning light and the fixed connecting ring are connected to the end face of the fixed bracket, multiple groups of pressure sensors are connected to the end face of the fixed connecting ring, a movable connecting ring is connected to the end face of the pressure sensor, multiple groups of connecting sliders are connected to the side wall of the inner ring of the movable connecting ring, a weighing hopper is connected to the side wall of the connecting slider and at the center of the movable connecting ring, a discharge pipe is connected to the bottom of the weighing hopper, a limiting shell is connected to the discharge pipe, a movable slide plate is connected in the limiting shell, a movable slide bar is connected to the side wall of the movable slide bar, and a limiting fixed seat is provided on the side wall of the discharge pipe and corresponding to the movable slide bar.

[0008] As a preferred scheme of the utility model, the integrated discharge structure includes a fixed connecting plate, the fixed connecting plate is connected to the end face of the fixed bracket, the bottom of the fixed connecting plate is connected to the limited connecting plate through a connecting column, the end face of the fixed connecting plate is connected with a driving motor through a connecting seat, the driving end of the driving motor is connected with a rotating rod through a coupling, the other end of the rotating rod is located below the fixed connecting plate and is connected with a rotating rotating plate, four groups of inclined guide grooves are opened on the end face of the rotating rotating plate, and toggle guide rods are arranged in the four groups of inclined guide grooves, and limited guide grooves are opened on the limiting connecting plate and corresponding to the toggle guide rods, and limited stop rings are arranged on the toggle guide rod and corresponding to the limited guide grooves, and one end of the toggle guide rod is connected to the end face of the moving slide bar.

[0009] As a preferred solution of the utility model, the buzzer warning light is connected to the controller through a wire and the connection method is electrical connection, the pressure sensor is connected to the controller through a wire and the connection method is electrical connection, and the inner cavity of the fixed connecting ring and the movable connecting ring are matched with the side wall of the weighing hopper in a clearance fit.

[0010] As a preferred solution of the utility model, a sliding groove is provided in the inner cavity of the limiting shell and corresponds to the movable slide, wherein the movable slide and the sliding groove are connected in a sliding manner, and a sliding groove is provided on the limiting fixed seat and corresponds to the movable slide bar, wherein the movable slide bar and the sliding groove are connected in a sliding manner.

[0011] As a preferred solution of the utility model, the driving motor is connected to the controller through a wire and the connection method is electrical connection, and the rotating rod is connected to the end face of the fixed connecting plate through a bearing seat, wherein the connection method between the rotating rod and the bearing seat is rotational connection.

[0012] As a preferred solution of the utility model, the connection mode between the inclined guide groove and the toggle guide rod is a sliding connection, and the matching mode between the toggle guide rod and the limiting guide groove is a clearance match.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] In the utility model, a counterweight structure is arranged in the emulsification tank, and the buzzer warning light and the pressure sensor in the counterweight structure are used to accurately weigh the counterweight structure through the transmission structure, so that when the emulsification tank with a batching mechanism is used, a buzzer sound can be emitted and a warning light can be turned on when the weighing reaches a set value, so that the staff can accurately control the weight of the material when loading the material, thereby solving the problem that the material weight is not very accurate.

[0015] In the utility model, an integrated discharge structure is arranged in the emulsification tank, so that the valve on the counterweight structure can be opened at the same time by utilizing the driving motor in the integrated discharge structure through the transmission structure, so that during the use of the emulsification tank with the batching mechanism, the materials can be allowed to enter the emulsification tank body at the same time, so that the discharge synchronization of the device is stronger, and at the same time, the use of more electrical components is reduced, resources are saved, and the problem that the valves on the counterweight structure cannot be opened at the same time is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front and side structures of the utility model;

[0017] Figure 2 For this utility model Figure 1 Schematic diagram of some structures;

[0018] Figure 3 It is a structural schematic diagram of the counterweight structure of the utility model;

[0019] Figure 4 For this utility model Figure 3 A schematic cross-sectional structure diagram of;

[0020] Figure 5 This is a structural schematic diagram of the integrated material discharge structure of the utility model;

[0021] Figure 6 For this utility model Figure 5 Schematic diagram of some structures;

[0022] Figure 7 For this utility model Figure 6 Schematic diagram of part of the structure.

[0023] In the figure: 1. emulsifying tank body; 2. controller; 3. feed inlet; 4. fixed bracket; 5. counterweight structure; 6. integrated discharge structure; 501. buzzer warning light; 502. fixed connecting ring; 503. pressure sensor; 504. movable connecting ring; 505. connecting slide block; 506. weighing hopper; 507. discharge pipe; 508. limit shell; 509. movable slide plate; 510. movable slide bar; 511. limit fixing seat; 601. fixed connecting plate; 602. limit connecting plate; 603. driving motor; 604. rotating rod; 605. rotating rotating plate; 606. oblique guide groove; 607. toggle guide rod; 608. limit guide groove; 609. limit baffle ring. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] For example, please refer to Figure 1-7 , the utility model provides a technical solution:

[0026] An emulsification tank with a batching mechanism comprises an emulsification tank body 1, a controller 2 is connected to the side wall of the emulsification tank body 1, a feed port 3 is arranged on the end surface of the emulsification tank body 1, a fixed bracket 4 is connected to the inner cavity on the end surface of the emulsification tank body 1 located above the feed port 3, four groups of counterweight structures 5 are connected to the end surface of the fixed bracket 4, and an integrated discharge structure 6 is arranged on the end surface of the fixed bracket 4 and corresponding to the counterweight structure 5.

[0027] In this embodiment, reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The counterweight structure 5 includes a buzzer warning light 501 and a fixed connecting ring 502, which are connected to the end face of the fixed bracket 4, and multiple groups of pressure sensors 503 are connected to the end face of the fixed connecting ring 502, and a movable connecting ring 504 is connected to the end face of the pressure sensor 503, and multiple groups of connecting sliders 505 are connected to the side wall of the inner ring of the movable connecting ring 504, and a weighing hopper 506 is connected to the side wall of the connecting slider 505 and located at the center of the movable connecting ring 504, and a discharge pipe 507 is connected to the bottom of the weighing hopper 506, and a limiting shell 508 is connected to the discharge pipe 507, and a movable slide 509 is connected in the limiting shell 508, and a movable slide bar 510 is connected to the side wall of the movable slide bar 509, and a limiting fixed seat 511 is provided on the side wall of the discharge pipe 507 and corresponding to the movable slide bar 510.

[0028] Based on the above structure and the connection relationship of the above structure, the operation of the buzzer warning light 501 and the pressure sensor 503 is controlled by the controller 2. When the material reaches the corresponding weight, the buzzer warning light 501 will light up and sound an alarm, and then turn to another group of weighing hoppers 506 to load the material, thereby completing the material proportioning work.

[0029] The buzzer warning light 501 is connected to the controller 2 through a wire and the connection method is electrical connection. The pressure sensor 503 is connected to the controller 2 through a wire and the connection method is electrical connection. The operation of the buzzer warning light 501 and the pressure sensor 503 is controlled by the controller 2; the inner cavity of the fixed connecting ring 502 and the movable connecting ring 504 is matched with the side wall of the weighing hopper 506 in a clearance fit. A slide groove is provided in the inner cavity of the limit shell 508 corresponding to the movable slide 509, wherein the connection method of the movable slide 509 and the slide groove is a sliding connection. A slide groove is provided on the limit fixing seat 511 corresponding to the movable slide bar 510, wherein the connection method of the movable slide bar 510 and the slide groove is a sliding connection, so that the device is smoother during use.

[0030] In this embodiment, reference Figure 1 , Figure 2 , Figure 5 , Figure 6 and Figure 7 The integrated discharge structure 6 includes a fixed connecting plate 601, which is connected to the end surface of the fixed bracket 4. The bottom of the fixed connecting plate 601 is connected to the limited connecting plate 602 through a connecting column. The end surface of the fixed connecting plate 601 is connected with a driving motor 603 through a connecting seat. The driving end of the driving motor 603 is connected with a rotating rod 604 through a coupling. The other end of the rotating rod 604 is located below the fixed connecting plate 601 and is connected with a rotating rotating plate 605. Four groups of oblique guide grooves 606 are provided on the end surface of the rotating rotating plate 605. The four groups of oblique guide grooves 606 are provided with a toggle guide rod 607. A limited guide groove 608 is provided on the limited connecting plate 602 and corresponds to the toggle guide rod 607. A limited retaining ring 609 is provided on the toggle guide rod 607 and corresponds to the limited guide groove 608. One end of the toggle guide rod 607 is connected to the end surface of the moving slide 510.

[0031] Based on the above structure and the connection relationship of the above structure, the driving motor 603 is controlled by the controller 2. When the driving end of the driving motor 603 rotates, the rotating rod 604 is driven to rotate in turn. When the rotating rod 604 rotates, the rotating plate 605 is driven to rotate. When the rotating plate 605 rotates, the guide rod 607 is moved to the middle, and then the four groups of moving slides 509 are opened at the same time, and the material enters the inner cavity of the emulsification tank body 1 from the feed port 3;

[0032] The driving motor 603 is connected to the controller 2 through a wire and the connection method is electrical connection, and the operation of the driving motor 603 is controlled by the controller 2; the rotating rod 604 is connected to the end face of the fixed connecting plate 601 through a bearing seat, wherein the connection method of the rotating rod 604 and the bearing seat is a rotating connection, the connection method of the oblique guide groove 606 and the toggle guide rod 607 is a sliding connection, and the matching method of the toggle guide rod 607 and the limiting guide groove 608 is a clearance match, so that the device is smoother when in use.

[0033] When using an emulsifying tank with a batching mechanism, firstly, the device is powered on to put it in working state, and then the corresponding material is poured into the weighing hopper 506. When the buzzer warning light 501 is connected to the controller 2 through a wire and the connection method is electrical connection, the pressure sensor 503 is connected to the controller 2 through a wire and the connection method is electrical connection, and the inner cavity of the fixed connecting ring 502 and the movable connecting ring 504 and the side wall of the weighing hopper 506 are matched in a clearance fit, when the material reaches the corresponding weight, the buzzer warning light 501 will light up and sound an alarm, and then turn to another group of weighing hoppers 506 to load the material, and then complete the material proportioning work;

[0034] Then, the driving motor 603 is started under the condition that the driving motor 603 is connected to the controller 2 through a wire and the connection mode is an electrical connection, so that the driving end of the driving motor 603 rotates, and the rotating rod 604 is connected to the end surface of the fixed connecting plate 601 through a bearing seat, wherein the rotating rod 604 is driven to rotate under the condition that the connection mode between the rotating rod 604 and the bearing seat is a rotational connection. When the rotating rod 604 rotates, it further drives the rotating plate 605 to rotate. The connection mode between the inclined guide groove 606 and the toggle guide rod 607 is a sliding connection, and the toggle guide rod 607 is a sliding connection. 07 and the limiting guide groove 608 are clearance-matched, so that the guide rod 607 moves toward the middle, and a slide groove is provided in the inner cavity of the limiting shell 508 and corresponds to the moving slide 509, wherein the moving slide 509 is connected to the slide groove in a sliding manner, and a slide groove is provided on the limiting fixed seat 511 and corresponds to the moving slide bar 510, wherein the moving slide bar 510 is connected to the slide groove in a sliding manner, so that the four groups of moving slides 509 are opened at the same time, and the material enters the inner cavity of the emulsification tank body 1 from the feed port 3.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An emulsifying tank with a batching mechanism, comprising an emulsifying tank body (1), characterized in that: A controller (2) is connected to the side wall of the emulsification tank body (1); a feed port (3) is arranged on the end surface of the emulsification tank body (1); a fixed bracket (4) is connected to the inner cavity on the end surface of the emulsification tank body (1) located above the feed port (3); four groups of counterweight structures (5) are connected to the end surface of the fixed bracket (4); and an integrated discharge structure (6) is arranged on the end surface of the fixed bracket (4) and corresponding to the counterweight structure (5); The counterweight structure (5) comprises a buzzer warning light (501) and a fixed connection ring (502), wherein the buzzer warning light (501) and the fixed connection ring (502) are connected to the end surface of the fixed bracket (4), the end surface of the fixed connection ring (502) is connected to a plurality of groups of pressure sensors (503), the end surface of the pressure sensor (503) is connected to a movable connection ring (504), the side wall of the inner ring of the movable connection ring (504) is connected to a plurality of groups of connecting slide blocks (505), and the connecting slide blocks (505) are connected to the inner ring of the movable connection ring (504). A weighing hopper (506) is connected to the side wall and located at the center of the movable connecting ring (504); a discharge pipe (507) is connected to the bottom of the weighing hopper (506); a limit housing (508) is connected to the discharge pipe (507); a movable slide (509) is connected to the limit housing (508); a movable slide bar (510) is connected to the side wall of the movable slide bar (509); and a limit fixing seat (511) is provided on the side wall of the discharge pipe (507) and corresponds to the movable slide bar (510).

2. An emulsifying tank with a batching mechanism according to claim 1, characterized in that: The integrated material discharge structure (6) comprises a fixed connecting plate (601), wherein the fixed connecting plate (601) is connected to the end surface of the fixed bracket (4), the bottom of the fixed connecting plate (601) is connected to the limited connecting plate (602) via a connecting column, the end surface of the fixed connecting plate (601) is connected to a driving motor (603) via a connecting seat, the driving end of the driving motor (603) is connected to a rotating rod (604) via a coupling, and the other end of the rotating rod (604) is located below the fixed connecting plate (601) and is connected to the fixed connecting plate (601). A rotating plate (605) is connected, and four groups of inclined guide grooves (606) are provided on the end surface of the rotating plate (605), and a toggle guide rod (607) is provided in the four groups of inclined guide grooves (606). A limited guide groove (608) is provided on the limit connecting plate (602) and corresponds to the toggle guide rod (607), and a limited retaining ring (609) is provided on the toggle guide rod (607) and corresponds to the limited guide groove (608). One end of the toggle guide rod (607) is connected to the end surface of the movable slide bar (510).

3. The emulsifying tank with a batching mechanism according to claim 1, characterized in that: The buzzer warning light (501) is connected to the controller (2) via a wire and the connection method is an electrical connection. The pressure sensor (503) is connected to the controller (2) via a wire and the connection method is an electrical connection. The inner cavity of the fixed connection ring (502) and the movable connection ring (504) are matched with the side wall of the weighing hopper (506) in a clearance fit.

4. The emulsifying tank with a batching mechanism according to claim 1, characterized in that: A slide groove is provided in the inner cavity of the position-limiting shell (508) and corresponds to the movable slide plate (509), wherein the movable slide plate (509) is connected to the slide groove by sliding connection. A slide groove is provided on the position-limiting fixed seat (511) and corresponds to the movable slide bar (510), wherein the movable slide bar (510) is connected to the slide groove by sliding connection.

5. The emulsifying tank with a batching mechanism according to claim 2, characterized in that: The driving motor (603) is connected to the controller (2) via a wire and the connection method is an electrical connection. The rotating rod (604) is connected to the end surface of the fixed connecting plate (601) via a bearing seat, wherein the connection method between the rotating rod (604) and the bearing seat is a rotational connection.

6. The emulsifying tank with a batching mechanism according to claim 2, characterized in that: The oblique guide groove (606) and the toggle guide rod (607) are connected in a sliding manner, and the toggle guide rod (607) and the limiting guide groove (608) are matched in a clearance manner.