Condensing device for reaction kettle
By setting up a runner and a spiral water channel in the side wall of the reactor, the problem of low condensation efficiency in the existing condenser is solved, and sidewall assisted condensation is achieved, and the condensation effect is improved.
Patent Information
- Application Number
- CN202421849955.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-01
AI Technical Summary
In the existing reflux condenser, the spiral pipeline is arranged near the axis of the center of the container, causing gas to come into contact with the spiral pipeline and divert to both sides after entering the container. Some gas flows through the gap between the threaded pipeline and the side wall of the container and leaves the container, resulting in a reduction in condensation efficiency.
A condensation device for reactors is designed. By setting a flow channel in the side wall of the container, using a spiral water channel for cooling and condensation, increasing the condensation point, and replenishing voids that cannot be condensed in the spiral pipeline.
The flow channel is set up in the side wall, and the side wall assists condensation, improves the condensation effect and enhances the efficiency of gas condensation.
Smart Images

Figure CN222855408U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condensers, in particular to a condensing device for a reaction kettle. Background Art
[0002] Reflux condenser is a type of condenser. The most common one is reflux glass condenser. Reflux condenser is often used to connect to reactor, condense the gas produced in the reactor, discharge the condensed liquid back into the reactor, and discharge the condensed gas. Ordinary reflux condenser adopts spiral piping in the container, and introduces refrigerant in the spiral piping. The refrigerant is mostly water. The spiral piping contacts the gas to cool down and condense the liquid. In order to increase the contact area with the gas, some condensers will make innovative designs in the arrangement of spiral piping. For example, the spiral piping adopts multiple pipes to cross-set, or multiple pipes are nested in multiple layers with different spiral diameters. However, the spiral piping is often set in the center of the container near the axis. After the gas enters the container, it contacts the spiral piping and is diverted to both sides. A considerable part of the gas will flow through the gap between the threaded pipe and the side wall of the container and leave the container, resulting in reduced condensation efficiency and insufficient condensation.
[0003] Therefore, the problem that the inventor wants to solve is to design a device with a flow channel set in the side wall to assist condensation and improve the condensation effect. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a condensing device for a reactor, which can realize the function of arranging flow channels in the side walls, assisting condensation with the side walls, and improving the condensation effect.
[0005] The technical scheme adopted by the device of the utility model is: a condensing device for a reactor, which comprises a main body sleeve, the upper end of the main body sleeve is connected with a first flange, the side of the first flange and the circumferential surface of the main body sleeve are connected with a second flange, the lower end of the main body sleeve is connected with a pressure-bearing flange, the circumferential surface of the main body sleeve is connected with a spiral blade, the first flange is connected with an upper cover by bolts, the top end of the upper cover is provided with an upper end joint, the outer side of the main body sleeve and the outer side of the spiral blade are plugged with an external sleeve, the upper end of the external sleeve is connected with the second flange by bolts, the lower end of the external sleeve is connected with a clamping flange, a sealing gasket is provided between the clamping flange and the pressure-bearing flange and the sealing gasket is clamped, the clamping flange is connected with a lower cover by bolts, the end of the lower cover is provided with a lower end joint, the bottom of the circumferential surface of the external sleeve is connected with a water inlet joint, the top of the circumferential surface of the external sleeve is connected with a water outlet joint, and the circumferential side wall of the main body sleeve is connected with a spiral tube.
[0006] Furthermore, a spiral water channel is formed between the spiral blades, the main sleeve and the external sleeve.
[0007] Furthermore, the upper end of the spiral water channel is connected to the water outlet joint, and the lower end of the spiral water channel is connected to the water inlet joint.
[0008] Furthermore, the lower end of the spiral water channel is connected to the lower end of the spiral tube, and the upper end of the spiral water channel is connected to the upper end of the spiral tube.
[0009] Furthermore, the lower end of the spiral water channel and the connection position of the spiral pipe are arranged opposite to the connection position of the water inlet joint and the spiral water channel.
[0010] Furthermore, the spiral tube includes an upper horizontal tube and a lower horizontal tube, and the upper horizontal tube and the lower horizontal tube are connected via a spiral branch tube.
[0011] Furthermore, the number of the spiral branch pipe is not less than one.
[0012] The beneficial effects of the utility model device are:
[0013] 1. The utility model adopts a novel structural design, designs the original outer side wall of the container into a sandwich structure, and passes water inside, which serves as an additional condensation point to condense the gas passing through and contacting the side wall, and fills the gap in the spiral pipeline where the side wall cannot be condensed, thereby realizing the function of setting a flow channel inside the side wall, assisting condensation by the side wall, and improving the condensation effect.
[0014] 2. The utility model adopts a split structural design, which makes it easy to install, repair and maintain. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural view of the utility model.
[0016] Explanation of the reference numerals: 1-upper end joint; 2-upper cover; 3-first flange; 4-second flange; 5-main sleeve; 6-spiral blade; 7-pressure-bearing flange; 8-sealing gasket; 9-sealing ring; 10-external sleeve; 11-compression flange; 12-lower cover; 13-lower end joint; 14-water inlet joint; 15-water outlet joint; 16-spiral tube. DETAILED DESCRIPTION
[0017] The following is a further description of the present invention in conjunction with specific embodiments. These embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to the application.
[0018] See also Figure 1 This is a structural view of the utility model, a condensing device for a reactor, which includes a main body sleeve 5, the upper end of the main body sleeve 5 is connected to a first flange 3, the side of the first flange 3 and the circumferential surface of the main body sleeve 5 are connected to a second flange 4, the lower end of the main body sleeve 5 is connected to a pressure-bearing flange 7, the circumferential surface of the main body sleeve 5 is connected to a spiral blade 6, the first flange 3 is connected to an upper cover 2 by bolts, the top of the upper cover 2 is provided with an upper end joint 1, the upper end joint 1 is connected to an external device through a pipeline, the outer side of the main body sleeve 5 and the outer side of the spiral blade 6 are plugged with an external sleeve 10, the upper end of the external sleeve 10 is bolted It is connected to the second flange 4, and the lower end of the external sleeve 10 is connected to a clamping flange 11. A sealing gasket 8 is arranged between the clamping flange 11 and the pressure-bearing flange 7 and the sealing gasket 8 is clamped. When the second flange 4 and the external sleeve 10 are locked by bolt connection, the clamping flange 11 will also be squeezed toward the pressure-bearing flange 7 and begin to squeeze the sealing gasket 8 for sealing. In order to ensure the sealing effect, an annular groove is opened on the end face of the flange structure at the top of the external sleeve 10, and a sealing ring 9 is arranged in the annular groove. When the second flange 4 and the external sleeve 10 are matched, the sealing ring 9 is squeezed, and the sealing ring 9 cooperates with the sealing gasket 8 for sealing.
[0019] The clamping flange 11 is connected to the lower cover 12 by bolts. A lower end joint 13 is provided at the end of the lower cover 12. The lower end joint 13 is connected to the gas joint on the reactor through a pipeline.
[0020] The bottom of the circumferential surface of the outer sleeve 10 is connected to a water inlet joint 14, the top of the circumferential surface of the outer sleeve 10 is connected to a water outlet joint 15, and the circumferential side wall of the main sleeve 5 is connected to a spiral tube 16, with the water inlet joint 14 located at the bottom and the water outlet joint 15 located at the top.
[0021] A spiral water channel is formed between the spiral blades 6, the main sleeve 5, and the outer sleeve 10 for passing water for cooling and condensation. The upper end of the spiral water channel is connected to the water outlet joint 15, the lower end of the spiral water channel is connected to the water inlet joint 14, the lower end of the spiral water channel is connected to the lower end of the spiral tube 16, the upper end of the spiral water channel is connected to the upper end of the spiral tube 16, the lower end of the spiral water channel and the connection position of the spiral tube 16 are arranged relative to the water inlet joint 14 and the connection position of the spiral water channel. After the cooling water enters the spiral water channel from the water inlet joint 14, it will be diverted. One part will fill the spiral water channel along the spiral water channel and flow to the water outlet joint 15, and the other part will enter the spiral tube 16 along the lower end of the spiral tube 16 and flow to the water outlet joint 15 through the spiral tube 16. The cooling water will be divided into two parts to cool the side wall and the spiral tube 16 for condensation.
[0022] The spiral tube 16 includes an upper horizontal tube and a lower horizontal tube, and the upper horizontal tube and the lower horizontal tube are connected by a spiral branch tube. The number of the spiral branch tubes is not less than one. In order to further enhance the condensation effect and increase the space occupied by the effective condensation components inside the main sleeve 5, multiple spiral branch tubes can be arranged and connected to the upper horizontal tube and the lower horizontal tube. The arrangement method can be a cross arrangement or a nested arrangement.
[0023] In order to further ensure that the water in the spiral waterway flows in the spiral direction of the spiral blade 6 , a silicone sleeve with a transverse U-shaped cross section can be sleeved on the edge of the spiral blade 6 , and the silicone sleeve is squeezed and sealed with the inner wall of the outer sleeve 10 .
[0024] The utility model adopts a novel structural design, designs the original outer side wall of the container into a sandwich structure, and passes water inside to serve as an additional condensation point, condenses the gas passing through and contacting the side wall, and fills the gap in the side wall where the spiral pipeline cannot condense, realizes the function of arranging a flow channel inside the side wall, and the side wall assists condensation to improve the condensation effect. The split structural design realizes the function of easy installation, repair and maintenance.
Claims
1. A condensing device for a reactor, characterized in that: The invention comprises a main body sleeve (5), the upper end of which is connected to a first flange (3), the side of the first flange (3) and the circumferential surface of the main body sleeve (5) are connected to a second flange (4), the lower end of the main body sleeve (5) is connected to a pressure-bearing flange (7), the circumferential surface of the main body sleeve (5) is connected to a spiral blade (6), the first flange (3) is connected to an upper cover (2) by bolts, the top end of the upper cover (2) is provided with an upper end joint (1), the outer side of the main body sleeve (5) and the outer side of the spiral blade (6) are plugged with an external sleeve (10), the upper end of the external sleeve (10) is connected to the outer side of the spiral blade (6), and the upper end of the external sleeve (10) is connected to the spiral blade (6). The outer sleeve (10) is connected to the second flange (4) by bolts, the lower end of which is connected to a clamping flange (11), a sealing gasket (8) is provided between the clamping flange (11) and the pressure-bearing flange (7), and the sealing gasket (8) is clamped, the clamping flange (11) is connected to a lower cover (12) by bolts, the end of the lower cover (12) is provided with a lower end joint (13), the bottom of the circumferential surface of the outer sleeve (10) is connected to a water inlet joint (14), the top of the circumferential surface of the outer sleeve (10) is connected to a water outlet joint (15), and the circumferential side wall of the main sleeve (5) is connected to a spiral tube (16).
2. A condensing device for a reaction kettle according to claim 1, characterized in that: A spiral water channel is formed between the spiral blades (6), the main sleeve (5) and the external sleeve (10).
3. A condensing device for a reaction kettle according to claim 2, characterized in that: The upper end of the spiral water channel is connected to the water outlet joint (15), and the lower end of the spiral water channel is connected to the water inlet joint (14).
4. A condensing device for a reaction kettle according to claim 3, characterized in that: The lower end of the spiral water channel is communicated with the lower end of the spiral tube (16), and the upper end of the spiral water channel is connected to the upper end of the spiral tube (16).
5. A condensing device for a reaction kettle according to claim 4, characterized in that: The lower end of the spiral water channel and the connection point of the spiral tube (16) are arranged opposite to the connection point of the water inlet joint (14) and the spiral water channel.
6. A condensing device for a reaction kettle according to claim 1, characterized in that: The spiral tube (16) comprises an upper horizontal tube and a lower horizontal tube, and the upper horizontal tube and the lower horizontal tube are connected via a spiral branch tube.
7. A condensing device for a reaction kettle according to claim 6, characterized in that: The number of the spiral branch pipe is not less than one.