Multi-stage impurity removal device
By designing a multi-stage decomposition device, using the combination of quantitative structure and magnetic steel blocks and magnetic steel sheets, the problem of difficulty in removing fine iron filings in the prior art is solved, and efficient adsorption and removal of fine iron filings is achieved.
Patent Information
- Application Number
- CN202421003672.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing rice debris removal techniques are difficult to effectively remove fine iron filings, because these iron filings may be mixed in a large amount of rice and are difficult to attract by magnetic steel.
A multi-stage impurity removal device is designed, including impurity removal plate, angle adjustment structure and quantitative structure. There are multiple magnetic steel blocks and cloth strips installed on the decomposition plate, and magnetic steel sheets are installed on the cloth strips. Through the electric telescopic rod and quantitative structure, rice can be poured quantitatively on the decomposition plate to avoid pouring a large amount of rice at one time. Magnetic steel blocks and magnetic steel sheets are easy to absorb fine iron filings.
Effective adsorption and removal of fine iron filings is achieved, the problem of iron filings being mixed in rice is avoided, and the efficiency of decomposition is improved.
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Figure CN222855659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice processing, and relates to a multi-stage impurity removal device. Background Art
[0002] Rice processing refers to the process of converting rice into rice with better edible quality through a series of technological processes;
[0003] Rice processing includes removing impurities from rice, and there are multiple stages of removing impurities from rice, including manual selection, wind selection, screening, magnetic separation, etc. The magnetic method specifically uses the magnetic difference between metal impurities and rice to absorb metal impurities in rice through the magnetic force of magnetic steel. This method can effectively remove magnetic impurities such as iron nails and iron sheets mixed in rice.
[0004] In rice planting areas and during mechanical harvesting, there is a possibility of iron filings being worn away by machinery. Therefore, there may be relatively small iron filings in the rice. When the magnet attracts a large amount of rice, the small iron filings may be mixed in the large amount of rice, which may easily cause the iron filings to be unable to effectively appear within the suction range of the magnet, resulting in the small iron filings being unable to be effectively removed;
[0005] In order to solve the above problems, a multi-stage impurity removal device is proposed in the present application. Summary of the invention
[0006] The utility model aims at the technical problems existing in the prior art and provides a multi-stage impurity removal device.
[0007] The technical solution of the utility model to solve the above technical problems is as follows: a multi-stage impurity removal device comprises an impurity removal plate, and an angle adjustment structure is arranged on the impurity removal plate;
[0008] A quantitative structure is arranged above the impurity removal plate;
[0009] The quantitative structure comprises an electric telescopic rod, and a first baffle and a second baffle are provided at the telescopic end of the electric telescopic rod;
[0010] A plurality of magnetic steel blocks are installed at the bottom of the impurity removal plate;
[0011] A plurality of cloth strips are installed on one side of the impurity removing plate, and a plurality of magnetic steel sheets are installed on each of the plurality of cloth strips.
[0012] A mounting plate is installed on the top of the electric telescopic rod. By providing the mounting plate, the electric telescopic rod can be conveniently fixed to the top of the wall with the help of bolts.
[0013] The angle adjustment structure includes a base plate located below the debris removing plate, two groups of springs are installed on the top of the base plate, a support rod is installed on the top of one group of springs, a first rotating rod is installed on the outer side of the debris removing plate, and the first rotating rod is rotatably connected to the support rod; a sliding opening is opened through the debris removing plate, a hydraulic rod is installed on the top of the other group of springs, a support block is installed on the telescopic end of the hydraulic rod, the debris removing plate is slidably connected to the second rotating rod through the sliding opening, and the second rotating rod is rotatably connected to the support block, and the angle adjustment structure is provided to adjust the angle of the debris removing plate.
[0014] The support rod is provided with a first bearing, and the outer side of the first rotating rod is connected with the inner ring of the first bearing. The first bearing is provided to assist and support the rotation of the first rotating rod.
[0015] The support block is provided with a second bearing, and the outer side of the second rotating rod is connected to the inner ring of the second bearing. The second bearing is provided to assist and support the rotation of the second rotating rod.
[0016] The telescopic end of the electric telescopic rod is equipped with a fixing plate, and the fixing plate is equipped with a first U-shaped plate and a second U-shaped plate, and the first U-shaped plate and the second U-shaped plate are both rotatably connected to an adjusting rod, and the first baffle and the second baffle are respectively installed on the outer sides of the corresponding adjusting rods; one end of one of the adjusting rods is equipped with a first rotating roller, and one end of the other adjusting rod is equipped with a second rotating roller, and a first transmission belt is connected between the first roller and the second roller for transmission; a driving motor is installed on the fixing plate, an axle rod is installed on the output end of the driving motor, a third rotating roller is installed at one end of the axle rod, and a fourth rotating roller is installed on one side of the first roller, and a second transmission belt is connected between the third rotating roller and the fourth roller for transmission. By arranging the fixing plate, the first U-shaped plate, the second U-shaped plate, the adjusting rod, the first rotating roller, the second rotating roller, the first transmission belt, the driving motor, the axle rod, the third rotating roller, the fourth rotating roller and the second rotating belt, it is convenient to adjust the angles of the first baffle and the second baffle.
[0017] A material discharge plate is installed on the second U-shaped plate, and the material discharge of rice is facilitated by arranging the material discharge plate.
[0018] The impurity removal plate is provided with a vibration motor, which is close to the first baffle plate and the second baffle plate. The vibration motor is provided to vibrate the rice between the first baffle plate and the second baffle plate.
[0019] The beneficial effects of this utility model are:
[0020] After a certain amount of rice is poured between the first baffle plate and the second baffle plate, the electric telescopic rod is started, so that the telescopic end thereof drives the first baffle plate and the second baffle plate to move upward, so that the rice can slide smoothly and quantitatively on the dust-removing plate, thereby avoiding pouring a large amount of rice on the dust-removing plate at one time and affecting the magnetic steel block from absorbing small iron filings. As the rice gradually slides down from one side of the dust-removing plate, the rice will be more dispersed, and the magnetic steel sheet on the cloth strip will be more likely to absorb the small iron filings, thereby further absorbing the small iron filings, and the purpose of absorbing the small iron filings is achieved. By setting an angle adjustment structure, the effect of adjusting the angle of the dust-removing plate is helpful to adjust the speed at which the rice slides down on the dust-removing plate. After the angle of the dust-removing plate is adjusted, the driving motor is started to drive the first baffle plate and the second baffle plate to adjust the angle, so as to cope with the dust-removing plate with angle adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This utility model is used to show the overall structural diagram of the device;
[0022] Figure 2 This utility model is used to show the schematic diagram of the sliding structure;
[0023] Figure 3 This utility model is used to show the schematic diagram of the structure of the magnetic steel sheet;
[0024] Figure 4 This utility model is used to show the structural schematic diagram of the drive motor and its related parts.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 1. Remove debris from the board;
[0027] 2. Angle adjustment structure; 201. Bottom plate; 202. Spring; 203. Support rod; 204. First bearing; 205. First rotating rod; 206. Hydraulic rod; 207. Support block; 208. Second bearing; 209. Slide; 210. Second rotating rod;
[0028] 3. Quantitative structure; 301. Electric telescopic rod; 302. Mounting plate; 303. Fixed plate; 304. First U-shaped plate; 305. Second U-shaped plate; 306. Adjustment rod; 307. First baffle plate; 308. Second baffle plate; 309. First roller; 310. Second roller; 311. First transmission belt; 312. Driving motor; 313. Shaft; 314. Third roller; 315. Fourth roller; 316. Second transmission belt;
[0029] 4. Cloth strip; 401, magnetic steel sheet; 5. Blanking plate; 6. Vibration motor; 7. Magnetic steel block. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of this application.
[0031] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise clearly and specifically defined.
[0032] In the description of the present application, the term "for example" is used to mean "used as an example, illustration or description". Any embodiment described as "for example" in the present application is not necessarily to be interpreted as being more preferred or advantageous than other embodiments. In order to enable any technician in the field to implement and use the present utility, the following description is given. In the following description, details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art can recognize that the present utility can be implemented without using these specific details. In other examples, well-known structures and processes will not be elaborated in detail to avoid unnecessary details that make the description of the present utility obscure. Therefore, the present utility is not intended to be limited to the embodiments shown, but is consistent with the widest range of principles and features disclosed in the present application.
[0033] Reference Figure 1 and Figure 2 A multi-stage impurity removal device comprises an impurity removal plate 1, and the impurity removal plate 1 is used for rolling down rice. The impurity removing plate 1 is provided with an angle adjustment structure 2, which includes a bottom plate 201 located below the impurity removing plate 1, two groups of springs 202 are installed on the top of the bottom plate 201, a support rod 203 is installed on the top of one group of springs 202, a first rotating rod 205 is installed on the outer side of the impurity removing plate 1, and the first rotating rod 205 is rotatably connected with the support rod 203, a sliding opening 209 is opened through the impurity removing plate 1, a hydraulic rod 206 is installed on the top of another group of springs 202, and a support block 207 is installed at the telescopic end of the hydraulic rod 206, and the impurity removing plate 1 is slidably connected with a second rotating rod 210 through the sliding opening 209, and the second rotating rod 210 is rotatably connected with the support block 207, by starting the hydraulic rod 206, the telescopic end of the hydraulic rod 206 drives the support block 207 to move up or down, and the movement of the support block 207 drives the movement of one end of the impurity removing plate 1, thereby achieving the effect of adjusting the angle of the impurity removing plate 1, and then helping to adjust the speed at which rice on the impurity removing plate 1 slides off.
[0034] Reference Figure 1 A first bearing 204 is installed on the support rod 203 , and the outer side of the first rotating rod 205 is connected to the inner ring of the first bearing 204 . The first bearing 204 is used to support and assist the first rotating rod 205 to rotate.
[0035] A second bearing 208 is installed on the support block 207 , and the outer side of the second rotating rod 210 is connected to the inner ring of the second bearing 208 . The second bearing 208 is used to assist the second rotating rod 210 in rotating.
[0036] According to the above technical solution, the impurity removing plate 1 can be assisted in adjusting the angle.
[0037] Reference Figure 1 and Figure 3 , a plurality of magnetic steel blocks 7 are installed at the bottom of the impurity removing plate 1, and a quantitative structure 3 is arranged above the impurity removing plate 1. The quantitative structure 3 includes an electric telescopic rod 301, and a first baffle 307 and a second baffle 308 are arranged at the telescopic end of the electric telescopic rod 301. The first baffle 307 and the second baffle 308 are used to inject rice, and the amount of rice on the impurity removing plate 1 at one time can be controlled. According to the above technical scheme, specifically, the rice is poured between the first baffle 307 and the second baffle 308. When the operator observes that the amount of rice is appropriate, the rice is stopped from being injected between the first baffle 307 and the second baffle 308, and the electric telescopic rod 301 is started, so that the telescopic end thereof drives the first baffle 307 and the second baffle 308 to move upward, so that there is a distance between the two and the impurity removing plate 1 for the passage of rice, so that the rice can slide on the impurity removing plate 1 smoothly and quantitatively, avoiding pouring a large amount of rice on the impurity removing plate 1 at one time to affect the magnetic steel block 7 to absorb fine iron filings.
[0038] A plurality of cloth strips 4 are installed on one side of the impurity removing plate 1, and a plurality of magnetic steel sheets 401 are installed on each of the cloth strips 4. When the rice gradually slides down from one side of the impurity removing plate 1, the rice will be more scattered. At this time, the magnetic steel sheets 401 on the cloth strips 4 are more likely to absorb small iron filings, thereby further absorbing the small iron filings.
[0039] According to the above technical scheme, specifically, by pouring a quantitative amount of rice between the first baffle plate 307 and the second baffle plate 308, when the operator observes that the amount of rice is appropriate, the operator stops injecting rice into the space between the first baffle plate 307 and the second baffle plate 308, and starts the electric telescopic rod 301, so that the telescopic end thereof drives the first baffle plate 307 and the second baffle plate 308 to move upward, so that there is a distance between the two and the impurity removing plate 1 for the rice to pass through, so that the rice can slide smoothly and quantitatively on the impurity removing plate 1, avoiding pouring a large amount of rice on the impurity removing plate 1 at one time to affect the magnetic steel block 7 to absorb fine iron filings. As the rice gradually slides from one side of the impurity removing plate 1, the rice will be more dispersed. At this time, the magnetic steel sheet 401 on the cloth strip 4 is more likely to absorb fine iron filings, thereby further absorbing fine iron filings, achieving the purpose of absorbing fine iron filings, and solving the problem that fine iron filings may be mixed in a large amount of rice, which may easily cause the iron filings to not effectively appear within the suction range of the magnetic steel, thereby causing the fine iron filings to not be effectively removed.
[0040] Reference Figure 1 A mounting plate 302 is installed at the top of the electric telescopic rod 301, and a mounting opening is opened on the mounting plate 302 for matching with bolts to fix the mounting plate 302 on the top of the wall, thereby fixing the electric telescopic rod 301 above the debris removal plate 1.
[0041] Reference Figure 1 A feeding plate 5 is installed on the second U-shaped plate 305 , and the rice is poured onto the feeding plate 5 , and the feeding plate 5 guides the rice to fall between the first baffle 307 and the second baffle 308 .
[0042] A vibration motor 6 is installed on the impurity removing plate 1, and the vibration motor 6 is close to the first baffle plate 307 and the second baffle plate 308. When pouring the rice between the first baffle plate 307 and the second baffle plate 308, the vibration motor 6 is started to drive the impurity removing plate 1 to vibrate, thereby driving the rice to vibrate, avoiding the rice from piling up in one place as much as possible, and helping to pour more rice between the first baffle plate 307 and the second baffle plate 308.
[0043] Reference Figure 1 and Figure 4The telescopic end of the electric telescopic rod 301 is installed with a fixed plate 303, and the first U-shaped plate 304 and the second U-shaped plate 305 are installed on the fixed plate 303. The first U-shaped plate 304 and the second U-shaped plate 305 are both rotatably connected with an adjusting rod 306. The first baffle plate 307 and the second baffle plate 308 are respectively installed on the outer sides of the corresponding adjusting rods 306. One end of one adjusting rod 306 is installed with a first roller 309, and one end of the other adjusting rod 306 is installed with a second roller 310. The first roller 309 and the second roller 310 are connected with a first transmission belt 311 for transmission. The fixed plate 303 is installed with a driving motor 312. A shaft 313 is installed at the output end of the driving motor 312, and a third roller 314 is installed at one end of the shaft 313. A fourth roller 315 is installed on one side of the first roller 309. A second transmission belt 316 is connected between the third roller 314 and the fourth roller 315. After the angle of the dust removing plate 1 is adjusted, the driving motor 312 is started to drive the shaft 313 to rotate. The rotation of the shaft 313 drives the transmission of the second transmission belt 316, thereby driving the transmission of the first transmission belt 311, and then driving the angle adjustment of the first baffle 307 and the second baffle 308, which is used to cope with the angle-adjusted dust removing plate 1.
[0044] Working principle:
[0045] The multi-stage impurity removing device starts the hydraulic rod 206 so that its telescopic end drives the support block 207 to move up or down. The movement of the support block 207 drives the movement of one end of the impurity removing plate 1, thereby achieving the effect of adjusting the angle of the impurity removing plate 1, which in turn helps to adjust the speed at which the rice on the impurity removing plate 1 slides down.
[0046] The multi-stage impurity removal device pours a quantitative amount of rice between the first baffle plate 307 and the second baffle plate 308. When the operator observes that the amount of rice is appropriate, the operator stops injecting the rice between the first baffle plate 307 and the second baffle plate 308, and starts the electric telescopic rod 301, so that the telescopic end drives the first baffle plate 307 and the second baffle plate 308 to move upward, so that there is a distance between the first baffle plate 307 and the second baffle plate 308 and the impurity removal plate 1, so that there is a distance between the two and the impurity removal plate 1 for the rice to pass through, so that the rice can slide smoothly and quantitatively on the impurity removal plate 1, avoiding pouring a large amount of rice on the impurity removal plate 1 at one time to affect the magnetic steel block 7 to absorb small iron filings. As the rice gradually slides from one side of the impurity removal plate 1, the rice will be more dispersed. At this time, the magnetic steel sheet 401 on the cloth strip 4 is more likely to absorb small iron filings, thereby further absorbing the small iron filings, thereby achieving the purpose of absorbing the small iron filings.
[0047] After the angle of the debris removing plate 1 is adjusted, the multi-stage debris removing device starts the driving motor 312 to drive the shaft 313 to rotate. The rotation of the shaft 313 drives the transmission of the second transmission belt 316, thereby driving the transmission of the first transmission belt 311, and further driving the angle adjustment of the first baffle plate 307 and the second baffle plate 308, so as to cope with the debris removing plate 1 with angle adjustment.
[0048] Although the preferred embodiments of the present invention have been described, other changes and modifications may be made to these embodiments once those skilled in the art have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0049] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A multi-stage impurity removal device, comprising an impurity removal plate (1), characterized in that: The impurity removal plate (1) is provided with an angle adjustment structure (2); A quantitative structure (3) is arranged above the impurity removal plate (1); The quantitative structure (3) comprises an electric telescopic rod (301), and a first baffle (307) and a second baffle (308) are provided at the telescopic end of the electric telescopic rod (301); A plurality of magnetic steel blocks (7) are installed at the bottom of the impurity removal plate (1); A plurality of cloth strips (4) are installed on one side of the impurity removal plate (1), and a plurality of magnetic steel sheets (401) are installed on each of the plurality of cloth strips (4).
2. A multi-stage impurity removal device according to claim 1, characterized in that: A mounting plate (302) is mounted on the top end of the electric telescopic rod (301).
3. A multi-stage impurity removal device according to claim 1, characterized in that: The angle adjustment structure (2) comprises a bottom plate (201) located below the impurity removal plate (1), two groups of springs (202) are installed on the top of the bottom plate (201), a support rod (203) is installed on the top of one group of springs (202), a first rotating rod (205) is installed on the outer side of the impurity removal plate (1), and the first rotating rod (205) is rotatably connected to the support rod (203); The de-impurity plate (1) is provided with a sliding opening (209), a hydraulic rod (206) is installed at the top end of another group of the springs (202), a support block (207) is installed at the telescopic end of the hydraulic rod (206), the de-impurity plate (1) is slidably connected to a second rotating rod (210) through the sliding opening (209), and the second rotating rod (210) is rotatably connected to the support block (207).
4. A multi-stage impurity removal device according to claim 3, characterized in that: A first bearing (204) is installed on the support rod (203), and the outer side of the first rotating rod (205) is connected to the inner ring of the first bearing (204).
5. A multi-stage impurity removal device according to claim 3, characterized in that: A second bearing (208) is installed on the support block (207), and the outer side of the second rotating rod (210) is connected to the inner ring of the second bearing (208).
6. A multi-stage impurity removal device according to claim 1, characterized in that: A fixed plate (303) is installed at the telescopic end of the electric telescopic rod (301), a first U-shaped plate (304) and a second U-shaped plate (305) are installed on the fixed plate (303), the first U-shaped plate (304) and the second U-shaped plate (305) are both rotatably connected to an adjustment rod (306), and the first baffle plate (307) and the second baffle plate (308) are respectively installed on the outer sides of the corresponding adjustment rods (306); A first roller (309) is installed at one end of one of the adjustment rods (306), a second roller (310) is installed at one end of the other adjustment rod (306), and a first transmission belt (311) is connected between the first roller (309) and the second roller (310); A driving motor (312) is installed on the fixed plate (303), a shaft (313) is installed on the output end of the driving motor (312), a third roller (314) is installed on one end of the shaft (313), a fourth roller (315) is installed on one side of the first roller (309), and a second transmission belt (316) is connected between the third roller (314) and the fourth roller (315) for transmission.
7. A multi-stage impurity removal device according to claim 6, characterized in that: A blanking plate (5) is mounted on the second U-shaped plate (305).
8. The multi-stage impurity removal device according to claim 1, characterized in that: A vibration motor (6) is installed on the impurity removal plate (1), and the vibration motor (6) is close to the first baffle (307) and the second baffle (308).