Synchronous dust removal device for two surfaces of plain glass

By designing a two-sided synchronous dust removal device on both sides of the planar glass including a plasma warm air curtain and a negative pressure vacuum cleaner, the problem of difficulty in distinguishing glass defects and removing impurities in the prior art is solved, and the effect of efficient removal of impurities on the glass surface is achieved, reducing production costs and avoiding the construction of high-cost facilities.

CN222856237UActive Publication Date: 2025-05-13FUJIAN SHIWEI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421324408.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-05-13
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Existing optical detection technology is difficult to distinguish between defects and removable impurities in glass products themselves, such as water stains, floating dust, and fluff, which leads to wrong judgments and affects the accuracy of detection. The existing dust removal equipment cannot completely remove floating dust, fluff and other impurities on the glass surface.

Method used

A synchronous dust removal device on both sides of the planar glass is designed, including a glass conveying roller group and a dust removal mechanism on both sides. The dust removal mechanism is composed of a plasma warm air curtain, a negative pressure vacuum cleaner and a dust collector. Through the high-speed warm air of the plasma warm air curtain and the vacuum field of the negative pressure vacuum cleaner, water stains, floating dust, fluff and other impurities on the glass surface are efficiently removed.

Benefits of technology

It effectively and quickly removes most of the water stains, dust, fluff and other fine impurities on the glass surface, reduces the detection error rate, saves manpower and material resources, reduces production costs, and avoids the need to build high-cost dust-free workshops and clean rooms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of glass production and processing, in particular to a synchronous dust removal device for two surfaces of plain glass, which comprises a rack, a glass conveying roller group is arranged on the rack along a plane, two groups of dust removal mechanisms are respectively arranged on the upper side and the lower side of the plane of the rack, and each dust removal mechanism comprises a plasma warm air curtain, a negative pressure vacuum dust collector and a dust removal cover. An air inlet of the dust removal cover faces the glass conveying roller set, and the plasma warm air curtain and the negative pressure vacuum dust collector are arranged on the dust removal cover at intervals in the feeding direction of the glass conveying roller set. According to the synchronous dust removal device for the two surfaces of the plain glass, multi-module different-mode double-surface synchronous dust removal is adopted, the vast majority of fine impurities such as water stains, floating dust and fluff on the surface of the glass can be efficiently and rapidly removed, the structure is simple, installation is convenient and fast, and the purposes of saving energy, protecting environment, reducing cost and improving efficiency are achieved while the dust removal effect is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of glass production and processing, in particular to a device for synchronously removing dust from both sides of a flat glass. Background Art

[0002] In the glass product inspection process, especially the optical inspection process, water stains that are difficult to detect with the naked eye, floating dust, and fine impurities such as fluff are clearly visible under the existing ultra-high resolution camera lens. However, the existing optical inspection algorithm cannot distinguish which are defects of the glass product itself and which are water stains, floating dust, and fluff, which can be removed. Extremely fine water stains, floating dust, and fluff can lead to misjudgments and seriously affect the accuracy of optical inspection. It takes a lot of manpower and material resources to make secondary copies of misjudged glass products, which seriously reduces the inspection efficiency. Before the glass is inspected, its surface needs to be dusted. The glass surface dust removal equipment can refer to the Chinese utility model patent with application number CN202320568327.3 and the name of a surface cleaning device for photovoltaic glass production. Although this dust removal equipment has certain cleaning operations, it cannot completely remove impurities such as floating dust and fluff on the glass surface. At present, some large glass manufacturers in the industry have built Class 10,000 dust-free workshops for optical inspection equipment and built special clean rooms to eliminate the interference of fine impurities on optical inspection algorithms. This method also has the following disadvantages: First, the construction cost of Class 10,000 dust-free workshops and special clean rooms is huge, and their daily energy consumption is also very high, which is not affordable for ordinary small and medium-sized manufacturers, and is not conducive to energy saving, cost reduction and efficiency improvement; Second, the construction of Class 10,000 dust-free workshops and special clean rooms requires a large renovation space, or even an independent factory building. It is difficult to carry out corresponding upgrades and renovations on existing production lines (factories) without sufficient renovation space reserved; Third, Class 10,000 dust-free workshops and special clean rooms have a certain threshold for the skills and literacy of operators, which increases the cost of employment. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a device for synchronously removing dust from two surfaces of a flat glass with low cost and good dust removal effect.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a device for synchronously removing dust from both sides of flat glass, comprising a frame, a glass conveying roller group being arranged on the frame along a plane, a group of dust removal mechanisms being arranged on the upper and lower sides of the frame respectively, the dust removal structure comprising a plasma warm air curtain, a negative pressure vacuum cleaner and a dust hood, the air inlet of the dust hood facing the glass conveying roller group, the plasma warm air curtain and the negative pressure vacuum cleaner being arranged on the dust hood at intervals along the feeding direction of the glass conveying roller group.

[0005] Furthermore, the plasma warm air curtain and the negative pressure vacuum cleaner are both detachably connected to the dust removal hood.

[0006] Furthermore, the angle between the blowing direction of the plasma warm air curtain and the feeding direction of the glass conveying roller group is in the range of 5° to 35°.

[0007] Furthermore, the dust removal mechanism also includes a fan, and the air outlet of the dust cover is connected to the fan.

[0008] Furthermore, the glass conveying roller group includes two or more rotating rollers which are arranged at equal intervals on the plane.

[0009] The beneficial effects of the utility model are: a device for synchronously removing dust from both sides of flat glass, comprising a glass conveying roller group for conveying glass, two groups of dust removal mechanisms symmetrically arranged on the upper and lower sides of the glass conveying roller group, the dust removal mechanism comprising a plasma warm air curtain, a negative pressure vacuum cleaner and a dust removal hood, the plasma warm air curtain can continuously blow out high-speed warm air containing a large amount of positive and negative ions, which is used to dry the glass, remove surface static electricity, blow up light impurities and impurities such as dust and fluff that are difficult to blow up and adhere to the glass surface due to static electricity and moisture; the negative pressure vacuum cleaner builds a continuous vacuum field to suck away stubborn dust and impurities adhered to the glass surface, and the negative pressure vacuum cleaner maintains a certain gap with the glass surface when in use, and does not need to be completely fitted; the dust removal hood is connected to a centrifugal fan to build a negative pressure environment to suck away the dust and impurities blown up by the wind curtain, thereby achieving efficient and high-quality dust removal. The flat glass double-sided synchronous dust removal device provided by the utility model adopts multi-module and different double-sided synchronous dust removal methods, which can efficiently and quickly remove most of the water stains, floating dust, fluff and other fine impurities on the glass surface. It has a simple structure and is easy to install. It can be directly arranged on the manufacturer's original conveying device, saving space and saving transformation and upgrading costs. The transformation and upgrading is very convenient, avoiding the construction of a 10,000-class dust-free workshop or a special clean room, greatly reducing the manufacturer's production cost, and the overall energy consumption cost is almost negligible compared with a 10,000-class dust-free workshop or a special clean room, thereby achieving the purpose of energy saving, environmental protection, cost reduction and efficiency improvement. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of a device for synchronously removing dust from two sides of a flat glass;

[0011] Figure 2 It is a partial schematic diagram of a device for synchronously removing dust from two sides of a flat glass;

[0012] Description of labels:

[0013] 1. Frame; 2. Glass conveying roller group; 3. Dust removal mechanism; 31. Plasma warm air curtain; 32. Negative pressure vacuum cleaner; 33. Dust removal hood; 34. Fan. DETAILED DESCRIPTION

[0014] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.

[0015] The utility model provides a device for synchronously removing dust from two sides of a plane glass, which is applied to the dust removal operation before glass detection.

[0016] Please refer to Figure 1 to Figure 2 As shown, a device for synchronously removing dust from both sides of a flat glass of the utility model comprises a frame 1, a glass conveying roller group 2 is arranged on the frame 1 along a plane, a group of dust removal mechanisms 3 are respectively arranged on the upper and lower sides of the frame 1 located on the plane, the dust removal structure comprises a plasma warm air curtain 31, a negative pressure vacuum cleaner 32 and a dust hood 33, an air inlet of the dust hood 33 faces the glass conveying roller group 2, and the plasma warm air curtain 31 and the negative pressure vacuum cleaner 32 are arranged on the dust hood 33 at intervals along the feeding direction of the glass conveying roller group 2.

[0017] From the above description, it can be seen that the beneficial effects of the utility model are: a device for synchronously removing dust from both sides of a flat glass, comprising a glass conveying roller group 2 for conveying glass, two groups of dust removal mechanisms 3 symmetrically arranged on the upper and lower sides of the glass conveying roller group 2, the dust removal mechanism 3 comprising a plasma warm air curtain 31, a negative pressure vacuum cleaner 32 and a dust hood 33, the plasma warm air curtain 31 can continuously blow out high-speed warm air containing a large amount of positive and negative ions, which is used to dry the glass, remove surface static electricity, blow up light impurities and impurities such as dust and fluff that are difficult to blow up and adhere to the glass surface due to static electricity and moisture; the negative pressure vacuum cleaner 32 constructs a continuous vacuum field to suck away stubborn dust and impurities stuck on the glass surface, and the negative pressure vacuum cleaner 32 maintains a certain gap with the glass surface when in use, and does not need to be completely fitted; the dust hood 33 is connected to a centrifugal fan 34 to construct a negative pressure environment to suck away the dust and impurities blown up by the wind curtain, thereby achieving efficient and high-quality dust removal. The flat glass double-sided synchronous dust removal device provided by the utility model adopts multi-module and different double-sided synchronous dust removal methods, which can efficiently and quickly remove most of the water stains, floating dust, fluff and other fine impurities on the glass surface. It has a simple structure and is easy to install. It can be directly arranged on the manufacturer's original conveying device, saving space and saving transformation and upgrading costs. The transformation and upgrading is very convenient, avoiding the construction of a 10,000-class dust-free workshop or a special clean room, greatly reducing the manufacturer's production cost, and the overall energy consumption cost is almost negligible compared with a 10,000-class dust-free workshop or a special clean room, thereby achieving the purpose of energy saving, environmental protection, cost reduction and efficiency improvement.

[0018] In an optional embodiment, the plasma warm air curtain 31 and the negative pressure vacuum cleaner 32 are both detachably connected to the dust removal cover 33 .

[0019] It can be seen from the above description that the detachable connection design helps to adjust the installation positions of the plasma warm air curtain 31 and the negative pressure vacuum cleaner 32.

[0020] In an optional embodiment, the angle between the blowing direction of the plasma warm air curtain 31 and the feeding direction of the glass conveying roller group 2 is in the range of 5° to 35°.

[0021] It can be seen from the above description that by specially designing the blowing direction angle of the plasma warm air curtain 31, the contact time between the glass and the airflow is prolonged, which is beneficial to improving the dust removal effect.

[0022] In an optional embodiment, the dust removal mechanism 3 further includes a fan 34 , and an air outlet of the dust removal cover 33 is connected to the fan 34 .

[0023] It can be seen from the above description that the centrifugal fan 34 provides a negative pressure environment for the dust removal hood 33 .

[0024] In an optional embodiment, the glass conveying roller set 2 includes two or more rotating rollers arranged at equal intervals on the plane.

[0025] The working principle of the utility model is: when the equipment is working, the rubber roller conveying device conveys the flat glass into the dust removal chamber; the plasma warm air curtain 31 blows out high-speed warm air containing a large amount of positive and negative ions to remove static electricity on the surface of the flat glass, eliminate the interference of static adsorption, dry the residual water stains on the surface, and blow up the floating dust impurities stuck on the surface; the blown floating dust impurities are then sucked away and discharged by the centrifugal fan 34 through the dust removal chamber; when the flat glass enters the middle of the negative pressure vacuum cleaner 32, the continuous negative pressure vacuum field generated by the negative pressure vacuum cleaner 32 sucks away the stubborn floating dust impurities stuck on the surface of the flat glass.

[0026] Please refer to Figure 1 to Figure 2 As shown, the first embodiment of the utility model is: a synchronous dust removal device for two sides of flat glass, including a frame 1, the frame 1 is provided with a glass conveying roller group 2 along a plane, the frame 1 is located on the upper and lower sides of the plane and each is provided with a group of dust removal mechanisms 3, the dust removal structure includes a plasma warm air curtain 31, a negative pressure vacuum cleaner 32 and a dust hood 33, the air inlet of the dust hood 33 faces the glass conveying roller group 2, the plasma warm air curtain 31 and the negative pressure vacuum cleaner 32 are arranged on the dust hood 33 at intervals along the feeding direction of the glass conveying roller group 2.

[0027] The plasma warm air curtain 31 and the negative pressure vacuum cleaner 32 are both detachably connected to the dust cover 33. The dust cover 33 is provided with a plurality of lock holes. The installation height and angle of the plasma warm air curtain 31 and the negative pressure vacuum cleaner 32 can be adjusted as needed. The angle between the blowing direction of the plasma warm air curtain 31 and the feeding direction of the glass conveying roller group 2 is in the range of 5° to 35°. The dust removal mechanism 3 also includes a fan 34, and the air outlet of the dust cover 33 is connected to the fan 34. The glass conveying roller group 2 includes more than two rotating rollers arranged at equal intervals on the plane.

[0028] In summary, the utility model is a device for synchronously removing dust from both sides of flat glass, comprising a glass conveying roller group for conveying glass, two groups of dust removal mechanisms symmetrically arranged on the upper and lower sides of the glass conveying roller group, the dust removal mechanism comprising a plasma warm air curtain, a negative pressure vacuum cleaner and a dust hood, the plasma warm air curtain can continuously blow out high-speed warm air containing a large amount of positive and negative ions, which is used to dry the glass, remove surface static electricity, blow up light impurities and impurities such as dust and fluff that are difficult to blow up and adhere to the glass surface due to static electricity and moisture; the negative pressure vacuum cleaner builds a continuous vacuum field to suck away stubborn dust and impurities stuck on the glass surface, and the negative pressure vacuum cleaner maintains a certain gap with the glass surface when in use, and does not need to be completely fitted; the dust hood is connected to a centrifugal fan to build a negative pressure environment to suck away dust and impurities blown up by the wind curtain, thereby achieving efficient and high-quality dust removal. The flat glass double-sided synchronous dust removal device provided by the utility model adopts multi-module and different double-sided synchronous dust removal methods, which can efficiently and quickly remove most of the water stains, floating dust, fluff and other fine impurities on the glass surface. It has a simple structure and is easy to install. It can be directly arranged on the manufacturer's original conveying device, saving space and saving transformation and upgrading costs. The transformation and upgrading is very convenient, avoiding the construction of a 10,000-class dust-free workshop or a special clean room, greatly reducing the manufacturer's production cost, and the overall energy consumption cost is almost negligible compared with a 10,000-class dust-free workshop or a special clean room, thereby achieving the purpose of energy saving, environmental protection, cost reduction and efficiency improvement.

[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A device for synchronously removing dust from both sides of a flat glass, characterized in that: The utility model comprises a frame, wherein a glass conveying roller group is arranged on the frame along a plane, and a group of dust removal mechanisms are respectively arranged on the upper and lower sides of the frame located on the plane, wherein the dust removal structure comprises a plasma warm air curtain, a negative pressure vacuum cleaner and a dust removal hood, wherein the air inlet of the dust removal hood faces the glass conveying roller group, and the plasma warm air curtain and the negative pressure vacuum cleaner are arranged on the dust removal hood at intervals along the feeding direction of the glass conveying roller group.

2. The device for synchronously removing dust from two surfaces of flat glass according to claim 1, characterized in that: The plasma warm air curtain and the negative pressure vacuum cleaner are both detachably connected to the dust removal hood.

3. The device for synchronously removing dust from two surfaces of flat glass according to claim 1, characterized in that: The angle between the blowing direction of the plasma warm air curtain and the feeding direction of the glass conveying roller group is in the range of 5° to 35°.

4. The device for synchronously removing dust from two surfaces of flat glass according to claim 1, characterized in that: The dust removal mechanism also includes a fan, and the air outlet of the dust removal cover is connected to the fan.

5. The device for synchronously removing dust from two surfaces of flat glass according to claim 1, characterized in that: The glass conveying roller group comprises two or more rotating rollers which are arranged at equal intervals on the plane.

Citation Information

Patent Citations

  • Surface ash removal device for photovoltaic glass production

    CN219581312U