Disassembling tool for engine controller
By designing the engine controller disassembly of the positioning frame and the worm gear screw lifting mechanism, the problem of easy damage or deformation of the PCB board during the disassembly in the prior art is solved, and a safe and suitable disassembly effect is achieved.
Patent Information
- Application Number
- CN202421512617.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing engine controller disassembly tooling can easily cause damage or deformation of the PCB board when disassembling the PCBA and the housing, and the disassembly tooling used in different models is not shared.
An engine controller disassembly tooling including a positioning frame and a worm gear screw lifting mechanism is designed. The positioning frame is used to fix the X-axis and Z-axis directions of the controller. The worm gear screw lifting mechanism moves linearly along the Z-axis through the push plate, pushing the PCB plate to separate from the metal shell, and finely adjusting the force by adjusting the rotation speed of the turbine.
It effectively avoids plastic deformation or breakage damage caused by excessive force during disassembly. It is suitable for controllers of different specifications and realizes safe separation between PCB and metal shell.
Smart Images

Figure CN222857196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disassembly of automobile electronic control units, in particular to a disassembly tool for an engine controller. Background Art
[0002] The structure of the vehicle controller is mainly composed of three parts: metal shell, PCBA in the middle, and metal back cover. The upper and lower metal shells are fixed by screws and silicone, and the PCBA and the upper and lower metal shells are fixed by silicone.
[0003] This disassembly tool is mainly used to disassemble PCBA and aluminum housing. PCBA and aluminum housing are mainly separated by tearing silicone. The stickiness of silicone will make disassembly more time-consuming and laborious. In addition, due to uneven or excessive force, it is easy to disassemble and deform the PCBA board and some parts on it, or cause defects when disassembling electronic components. Different models use different disassembly tools and cannot be shared. Utility Model Content
[0004] The utility model aims to provide an engine controller disassembly tool to solve the problem that the existing disassembly tool easily causes damage or deformation of the PCB board when disassembling the PCBA and the shell.
[0005] In order to solve the above problems, the utility model adopts the following technical means:
[0006] An engine controller disassembly tool, comprising:
[0007] A positioning frame is constructed with a positioning mechanism for fixing the controller in the X-axis and Z-axis directions, and the positioning mechanism is open in the Y-axis direction;
[0008] The worm gear screw lifting mechanism has a push plate at the lifting end, the push plate moves linearly along the Z axis, the push plate abuts against the connecting part of the controller, and is used to push the PCB board connected to the connecting part;
[0009] The positioning frame and the worm screw lifting mechanism are both installed on a base.
[0010] Preferably, the positioning frame includes a pair of return-shaped plates, the bottom surfaces of the return-shaped plates are detachably connected to the base, the top sides of the return-shaped plates are constructed with horizontal slide grooves, the horizontal ends of the slide grooves pass through the return-shaped plates, and the slide grooves on the two return-shaped plates are arranged oppositely and in parallel.
[0011] Furthermore, a horizontal aluminum pressure plate is provided on the top surface of the slide groove, and a pressing mechanism is provided on the top surface of the aluminum pressure plate. The pressing mechanism includes a pushing screw rotatably installed on the aluminum pressure plate, the pushing screw passes through the return plate upward, and the pushing screw is threadedly connected to the return plate.
[0012] Furthermore, the top surface of the base is constructed with a positioning groove, the bottom end of the circular plate is arranged in the positioning groove, the length of the positioning groove is the same as the length of the bottom end of the circular plate, the width of the positioning groove is greater than the thickness of the circular plate, and the circular plate and the top surface of the base are disassembled and fixed by bolts.
[0013] Furthermore, the top surface of the base is constructed with a clearance hole for the screw of the worm gear screw lifting mechanism to pass through, and the push plate includes a flat plate that is detachably connected to the lifting end of the worm gear screw lifting mechanism, and a vertical baffle is installed on the top surface of the flat plate, and the baffle abuts against the end of the connection part of the controller that is away from the controller.
[0014] Furthermore, the base includes four surrounding rectangular plates that are connected end to end in sequence, and the adjacent rectangular plates are detachably connected. A supporting plate is installed on the top surface of the rectangular plate for disassembling and installing the worm gear screw lifting mechanism and the positioning frame. The supporting plate is detachably connected to the rectangular plate, and the plate body of the rectangular plate is provided with a horizontally penetrating through groove.
[0015] During use, the utility model has the following beneficial effects:
[0016] The controller is limited in the X-axis and Z-axis directions by the positioning frame to avoid the deflection of the controller shell during the disassembly of the PCBA; and the open setting in the Y-axis direction is used to facilitate the installation of the metal parts of the controller into the positioning mechanism. The lifting action of the worm screw lifting mechanism is used to move the push plate back and forth along the Z-axis. When the push plate moves upward, the top of the push plate acts on the connection part of the controller. As the push plate continues to move upward, the PCBA board and the metal shell move relative to each other, so that the fixed silicone between the two is torn, and the PCBA and the metal shell are separated. And by using the setting of the worm screw lifting mechanism, the effect of pushing the PCBA can be adjusted by manually controlling the rotation speed of the turbine. The worm screw lifting mechanism can not only adjust the force on the PCB board more finely by rotating the turbine, but also stop rotating the turbine when it is found that the PCB and the metal shell are partially separated. At this time, the PCB board is in a partially slightly bent deformation state, and the PCB board's own elastic recovery force is used to break the fixed silicone. This effectively avoids the situation where excessive force causes plastic deformation or breakage of the PCB board. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic diagram of the structure of the controller.
[0018] Figure 2 It is a schematic diagram of the structure of the utility model.
[0019] Among them, 1-positioning frame, 11-return plate, 2-controller, 3-worm gear lifting mechanism, 4-push plate, 41-flat plate, 42-baffle, 5-connecting part, 6-base, 61-rectangular plate, 62-bearing plate, 7-slide groove, 8-aluminum pressure plate, 9-pushing screw, 10-positioning groove, 12-through groove. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0022] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.
[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0024] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Please refer to Figure 1 and Figure 2 As shown, an engine controller disassembly tool comprises:
[0027] The positioning frame 1 is constructed with a positioning mechanism for fixing the controller 2 in the X-axis and Z-axis directions, and the Y-axis direction of the positioning mechanism is open;
[0028] The worm gear screw lifting mechanism 3 is provided with a push plate 4 at the lifting end. The push plate 4 moves linearly along the Z axis. The push plate 4 abuts against the connecting portion 5 of the controller 2 to push the PCB board connected to the connecting portion 5.
[0029] The positioning frame 1 and the worm gear screw lifting mechanism 3 are both installed on a base 6 .
[0030] In this way, the positioning frame 1 is used to limit the controller 2 in the X-axis and Z-axis directions to avoid the deflection of the housing of the controller 2 during the disassembly of the PCB; and the open setting in the Y-axis direction is used to facilitate the installation of the metal parts of the controller 2 into the positioning mechanism. The lifting action of the worm screw lifting mechanism 3 is used to allow the push plate 4 to move back and forth along the Z-axis. When the push plate 4 moves upward, the top of the push plate 4 acts on the connecting portion 5 of the controller 2. As the push plate 4 continues to move upward, the PCB board and the metal shell move relative to each other, so that the fixed silicone between the two is pulled apart, and the PCB and the metal shell are separated. In addition, by using the setting of the worm screw lifting mechanism 3, the effect of pushing the PCB board can be adjusted by manually controlling the rotation speed of the turbine. The worm screw lifting mechanism 3 can not only adjust the force applied to the PCB board more finely by rotating the turbine, but also stop rotating the turbine when it is found that the PCB and the metal shell are partially separated. At this time, the PCB board is in a partially bent deformation state, and the fixed silicone is broken by using the elastic recovery force of the PCB board itself. This effectively avoids the situation where excessive force causes plastic deformation or breakage of the PCB board.
[0031] Furthermore, for the positioning frame 1, the positioning frame 1 includes a pair of return plates 11, the bottom surface of the return plate 11 is detachably connected to the base 6, and the top side of the return plate 11 is constructed with a horizontal slide groove 7 serving as the positioning mechanism, and the horizontal ends of the slide groove 7 pass through the return plate 11, and the slide grooves 7 on the two return plates 11 are arranged oppositely and in parallel.
[0032] In this way, by utilizing the hollow structure of the two-turn mold plates 11 , the weight of the positioning frame 1 can be greatly reduced, and the assembly of the positioning frame 1 is facilitated.
[0033] Furthermore, a horizontal aluminum pressure plate 8 is provided on the top surface of the slide groove 7, and a pressing mechanism is provided on the top surface of the aluminum pressure plate 8. The pressing mechanism includes a pushing screw 9 rotatably installed on the aluminum pressure plate 8, and the pushing screw 9 passes through the return plate 11 upward, and the pushing screw 9 is threadedly connected to the return plate 11.
[0034] The aluminum pressure plate 8 is then used to stably clamp the metal shell clamped in the slide groove 7 under the action of the pushing screw 9. The soft property of the aluminum plate allows the aluminum pressure plate 8 to fit well with the shell under the downward pressure of the pushing screw 9, thereby improving the clamping and limiting effect of the slide groove 7 on the shell.
[0035] Furthermore, the top surface of the base 6 is constructed with a positioning groove 10, the bottom end of the return plate 11 is arranged in the positioning groove 10, the length of the positioning groove 10 is the same as the length of the bottom end of the return plate 11, the width of the positioning groove 10 is greater than the thickness of the return plate 11, and the return plate 11 and the top surface of the base 6 are disassembled and fixed by bolts.
[0036] In this way, the distance between the two return plates 11 can be adjusted, that is, the return plates 11 can be moved in the positioning groove 10 along the width direction of the positioning groove 10, so that the positioning frame 1 can clamp controllers 2 of different widths. In addition, if the connection part 5 of some controllers 2 is not in the middle position and is partially offset, the position of the push plate 4 relative to the positioning frame 1 can be adjusted by adjusting the position of the return plates 11, so that the tooling can adapt to controllers 2 of different specifications.
[0037] The top surface of the base 6 is constructed with a clearance hole for the screw of the worm gear screw lifting mechanism to pass through, and the push plate includes a flat plate 41 that is detachably connected to the lifting end of the worm gear screw lifting mechanism, and a vertical baffle 42 is installed on the top surface of the flat plate 41, and the baffle 42 abuts against the end of the connecting part 5 of the controller facing away from the controller.
[0038] In this way, the flat plate 41 is used to push the bottom surface of the connecting portion 5, and the baffle 42 is used to limit the position of the controller in the Y-axis direction.
[0039] Furthermore, the base 6 includes four surrounding rectangular plates 61 that are connected end to end in sequence, and the adjacent rectangular plates 61 are detachably connected. A supporting plate 62 is installed on the top surface of the rectangular plate 61 for disassembling and installing the worm gear screw lifting mechanism 3 and the positioning frame 1. The supporting plate 62 is detachably connected to the rectangular plate 61, and the plate body of the rectangular plate 61 is provided with a horizontally penetrating through groove 12.
[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An engine controller disassembly tool, characterized in that: include: A positioning frame (1) is constructed with a positioning mechanism for fixing the controller (2) in the X-axis and Z-axis directions, and the positioning mechanism is open in the Y-axis direction; A worm gear screw lifting mechanism (3) is provided with a push plate (4) at the lifting end, the push plate (4) moves linearly along the Z axis, the push plate (4) abuts against a connecting portion (5) of the controller (2) and is used to push a PCB board connected to the connecting portion (5); The positioning frame (1) and the worm gear screw lifting mechanism (3) are both mounted on a base (6).
2. The engine controller disassembly tool according to claim 1, characterized in that: The positioning frame (1) comprises a pair of return plates (11), the bottom surfaces of the return plates (11) are detachably connected to the base (6), the top sides of the return plates (11) are constructed with horizontal slide grooves (7) serving as the positioning mechanism, the horizontal ends of the slide grooves (7) penetrate the return plates (11), and the slide grooves (7) on the two return plates (11) are arranged opposite to each other and in parallel.
3. The engine controller disassembly tool according to claim 2, characterized in that: The top surface of the slide groove (7) is provided with a horizontal aluminum pressure plate (8), and the top surface of the aluminum pressure plate (8) is provided with a pressing mechanism, and the pressing mechanism comprises a pushing screw (9) rotatably mounted on the aluminum pressure plate (8), the pushing screw (9) passes through the return plate (11) upwards, and the pushing screw (9) is threadedly connected to the return plate (11).
4. The engine controller disassembly tool according to claim 2, characterized in that: The top surface of the base (6) is structured with a positioning groove (10), the bottom end of the return plate (11) is arranged in the positioning groove (10), the length of the positioning groove (10) is the same as the length of the bottom end of the return plate (11), the width of the positioning groove (10) is greater than the thickness of the return plate (11), and the return plate (11) and the top surface of the base (6) are removably fixed by bolts.
5. The engine controller disassembly tool according to claim 1, characterized in that: The top surface of the base (6) is configured with a clearance hole for the screw of the worm gear screw lifting mechanism (3) to pass through, the push plate (4) comprises a flat plate (41) detachably connected to the lifting end of the worm gear screw lifting mechanism (3), the top surface of the flat plate (41) is provided with a vertical baffle (42), the baffle (42) abuts against an end of the connecting portion (5) of the controller (2) facing away from the controller (2).
6. The engine controller disassembly tool according to claim 1, characterized in that: The base (6) comprises four rectangular plates (61) which are surrounded and connected end to end in sequence. The adjacent rectangular plates (61) are detachably connected. A bearing plate (62) is installed on the top surface of the rectangular plate (61) for disassembling and installing the worm screw lifting mechanism (3) and the positioning frame (1). The bearing plate (62) is detachably connected to the rectangular plate (61). The plate body of the rectangular plate (61) is provided with a through groove (12) which penetrates horizontally.