Adjusting type liquid accumulator filter screen assembling equipment

By designing a full-process automated liquid reservoir filter assembly equipment, the problems of high labor intensity, low production efficiency and unstable product quality caused by manual operation in the prior art are solved, and efficient, energy-saving and environmentally friendly production results are achieved.

CN222857217UActive Publication Date: 2025-05-13ANHUI RONGYUAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421720195.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing reservoir filter assembly equipment relies on a large amount of manual operations, resulting in high labor intensity, low production efficiency, unstable product quality, and inability to meet the needs of large-scale production.

Method used

A adjustable reservoir filter assembly equipment is designed, which adopts a simplified horizontal automatic feeding, displacement mechanical jaw pick-up and discharge, filter hoist, partition hoist, servo cylinder rivet and automatic feeding system to realize the full process automation from feeding, assembly to riveting.

Benefits of technology

Through automated processes, manual participation is greatly reduced, labor intensity is reduced, production efficiency and product quality is improved, errors and waste are reduced, and energy saving and cost reduction and environmental protection goals are achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides adjusting type liquid accumulator filter screen assembling equipment, and relates to the technical field of liquid accumulators, the adjusting type liquid accumulator filter screen assembling equipment comprises an assembling mechanism, the assembling mechanism comprises a simple horizontal type automatic feeding device, one side of the simple horizontal type automatic feeding device is provided with a displacement mechanical clamping jaw for taking and discharging materials, one side of the simple horizontal type automatic feeding device is provided with a filter screen elevator, and the other side of the simple horizontal type automatic feeding device is provided with a displacement mechanical clamping jaw; and a partition plate elevator is arranged on one side of the filter screen elevator. According to the automatic riveting machine, the whole process automation from accessory feeding, assembling to riveting pressing is achieved through the installed assembling mechanism, manual participation is greatly reduced, the labor intensity is lowered, the production efficiency is improved, and the automatic riveting machine is suitable for large-scale production through riveting pressing of a servo electric cylinder and accurate control over material taking and discharging of a displacement mechanical clamping jaw. In addition, high-precision positioning and riveting of materials are achieved, the product quality and consistency are greatly improved, meanwhile, errors and waste of manual operation are reduced due to automatic operation of equipment, the purposes of saving energy and reducing cost are achieved, and meanwhile pollution to the environment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid reservoirs, in particular to adjustable liquid reservoir filter screen assembly equipment. Background Art

[0002] The reservoir filter assembly equipment is a device used to install a filter in a reservoir (usually a container for storing condensed organic compound liquid).

[0003] However, in the prior art, existing equipment often requires a lot of manual operation during the feeding, assembly and riveting processes, which results in very high labor intensity for the staff, and long-term operation is prone to fatigue and work-related injuries. At the same time, since traditional equipment relies on manual operation, its production speed is often limited by the skills and proficiency of the operator, resulting in low production efficiency and inability to meet the needs of large-scale production. Manual operation is easily affected by various factors, such as operating errors, fatigue, etc., which may lead to unstable product quality, increase the defective rate and after-sales maintenance costs. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and provide an adjustable liquid storage filter assembly device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an adjustable liquid storage filter assembly device, including: an assembly mechanism, the assembly mechanism includes a simplified horizontal automatic feeding, a displacement mechanical clamp for picking up and discharging materials is arranged on one side of the simplified horizontal automatic feeding, a filter screen elevator is arranged on one side of the simplified horizontal automatic feeding, a partition elevator is arranged on one side of the filter screen elevator, a riveting station is arranged on one side of the displacement mechanical clamp for picking up and discharging materials, a product receiving conveyor belt is arranged on one side of the displacement mechanical clamp for picking up and discharging materials, and a support mechanism is arranged at the bottom of the product receiving conveyor belt.

[0006] As a preferred embodiment, a loading clamp is provided on one side of the displacement mechanical gripper for picking up and discharging materials, a servo electric cylinder riveting is provided on one side of the displacement mechanical gripper for picking up and discharging materials, a material conveyor belt is provided on one side of the displacement mechanical gripper for picking up and discharging materials, a steel pipe riveting tool is provided on one side of the material conveyor belt, an upper cover vibration plate is provided on one side of the steel pipe riveting tool for automatic loading, and a lower cover manual loading is provided on one side of the steel pipe riveting tool.

[0007] As a preferred embodiment, the support mechanism includes a support frame, and the support frame is presented in two, the tops of the two support frames are respectively connected to the two sides of the bottom of the product receiving conveyor belt, and the bottoms of the two support frames are respectively connected to the two sides of the top of the base frame.

[0008] As a preferred implementation, one side of the simplified horizontal automatic feeder is connected to one side of a filter elevator, and one side of the filter elevator is connected to one side of a partition elevator.

[0009] As a preferred embodiment, the material picking and discharging side of the displacement mechanical clamp is connected to the material loading clamping side, and the material picking and discharging side of the displacement mechanical clamp is connected to the riveting side of the servo electric cylinder.

[0010] As a preferred implementation, one side of the material conveyor belt is connected to one side of a displacement mechanical gripper for picking up and discharging materials.

[0011] As a preferred implementation, one side of the steel pipe riveting tool is connected to the automatic feeding side of the upper cover vibration plate, and one side of the steel pipe riveting tool is connected to the manual feeding side of the lower cover.

[0012] As a preferred embodiment, one side of the product receiving conveyor belt is connected close to one side of the displacement mechanical clamp for picking up and discharging materials.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] The utility model not only realizes the automation of the whole process from feeding and assembling to riveting of accessories through the installed assembly mechanism, but also greatly reduces manual participation, reduces labor intensity, and improves production efficiency. Through the precise control of servo electric cylinder riveting and displacement mechanical clamp material picking and discharging, it also realizes high-precision positioning and riveting of materials, greatly improves product quality and consistency. At the same time, the automatic operation of the equipment also reduces the error and waste of manual operation, achieves the goal of energy saving and cost reduction, and reduces pollution to the environment. The equipment mainly realizes the automatic feeding, assembly and riveting of various accessories, reduces the labor intensity of personnel, saves energy and reduces costs, and greatly improves product quality.

[0015] The installed support mechanism not only ensures the stability and reliability of the product receiving conveyor belt. The two support frames are located on both sides of the bottom of the conveyor belt, forming a solid support foundation, which effectively prevents the conveyor belt from shaking or tilting during use, thereby ensuring the stability and continuity of product transportation. The connection between the bottom of the support frame and the top of the chassis is also stable and reliable. This design enables the support frame to be firmly fixed to the chassis, preventing displacement or loosening during use. At the same time, this connection method also facilitates the installation and disassembly of the support mechanism, improving the maintainability and convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a structural schematic diagram of an adjustable liquid storage filter assembly device.

[0017] Figure 2The utility model provides a schematic structural diagram of the side surface of an assembly mechanism of an adjustable liquid storage filter assembly device.

[0018] Figure 3 A structural schematic diagram of the side surface of a support mechanism of an adjustable liquid reservoir filter assembly device provided by the utility model.

[0019] Legend:

[0020] 1. Assembly mechanism; 11. Simplified horizontal automatic loading; 12. Displacement mechanical gripper for picking up and unloading materials; 13. Partition elevator; 14. Filter elevator; 15. Automatic loading of upper cover vibration plate; 16. Manual loading of lower cover; 17. Material conveyor belt; 18. Loading clamp; 19. Steel pipe riveting tooling; 110. Servo electric cylinder riveting; 111. Product receiving conveyor belt; 112. Riveting station.

[0021] 2. Support mechanism; 21. Support frame; 22. Base frame. DETAILED DESCRIPTION

[0022] In order to more clearly illustrate the overall concept of the utility model, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0023] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0024] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0026] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0027] Example 1

[0028] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: an adjustable liquid storage filter assembly device, comprising: an assembly mechanism 1, the assembly mechanism 1 includes a simplified horizontal automatic feeder 11, a displacement mechanical clamping claw material discharging 12 is arranged on one side of the simplified horizontal automatic feeder 11, a filter screen elevator 14 is arranged on one side of the filter screen elevator 14, a partition elevator 13 is arranged on one side of the filter screen elevator 14, a riveting station 112 is arranged on one side of the displacement mechanical clamping claw material discharging 12, and a product is arranged on one side of the displacement mechanical clamping claw material discharging 12 A material receiving conveyor belt 111, a supporting mechanism 2 is arranged at the bottom of the product material receiving conveyor belt 111, a loading clamping position 18 is arranged on one side of the displacement mechanical clamp material picking and discharging 12, a servo electric cylinder riveting 110 is arranged on one side of the displacement mechanical clamp material picking and discharging 12, a material conveyor belt 17 is arranged on one side of the displacement mechanical clamp material picking and discharging 12, a steel pipe riveting tool 19 is arranged on one side of the material conveyor belt 17, an upper cover vibration plate automatic feeding 15 is arranged on one side of the steel pipe riveting tool 19, and a lower cover manual feeding 16 is arranged on one side of the steel pipe riveting tool 19.

[0029] In this embodiment, one side of the simplified horizontal automatic feeding 11 is connected to one side of the filter elevator 14, one side of the filter elevator 14 is connected to one side of the partition elevator 13, one side of the displacement mechanical clamp material picking and discharging 12 is connected to one side of the feeding clamp 18, one side of the displacement mechanical clamp material picking and discharging 12 is connected to one side of the servo electric cylinder riveting 110, one side of the material conveyor belt 17 is connected to one side of the displacement mechanical clamp material picking and discharging 12, one side of the steel pipe riveting tooling 19 is connected to one side of the upper cover vibration plate automatic feeding 15, one side of the steel pipe riveting tooling 19 is connected to one side of the lower cover manual feeding 16, and one side of the product receiving conveyor belt 111 is connected to one side of the displacement mechanical clamp material picking and discharging 12 The equipment not only realizes the automation of the whole process from feeding and assembling to riveting of accessories, but also greatly reduces manual participation, reduces labor intensity, and improves production efficiency. Through the precise control of the servo electric cylinder riveting 110 and the displacement mechanical clamping jaw material picking and discharging 12, it also realizes high-precision positioning and riveting of materials, greatly improves product quality and consistency. At the same time, the automatic operation of the equipment also reduces the error and waste of manual operation, achieves the goal of energy saving and cost reduction, and reduces pollution to the environment. This equipment mainly realizes the automatic feeding, assembly and riveting of various accessories, reduces the labor intensity of personnel, saves energy and reduces costs, and greatly improves product quality.

[0030] Example 2

[0031] like Figure 1-Figure 3 As shown, the support mechanism 2 includes a support frame 21, and there are two support frames 21. The tops of the two support frames 21 are respectively connected to the two sides of the bottom of the product receiving conveyor belt 111, and the bottoms of the two support frames 21 are respectively connected to the two sides of the top of the base frame 22.

[0032] In this embodiment, not only the stability and reliability of the product receiving conveyor belt 111 are ensured. The two support frames 21 are respectively located on both sides of the bottom of the conveyor belt, forming a solid support foundation, which effectively prevents the conveyor belt from shaking or tilting during use, thereby ensuring the stability and continuity of product transportation. The connection between the bottom of the support frame 21 and the top of the base frame 22 is also stable and reliable. This design enables the support frame 21 to be firmly fixed on the base frame 22, preventing displacement or loosening during use. At the same time, this connection method also facilitates the installation and disassembly of the support mechanism 2, improving the maintainability and convenience of the equipment.

[0033] Working principle:

[0034] like Figure 1-Figure 3As shown, when used manually, the product is placed horizontally in the silo, the silo is lifted to the waiting slot, the cylinder pushes the cylinder into the rotating station, and then the rotating station rotates the product 90°, the displacement mechanical clamp 12 grabs the product after rotating 90°, and then moves to the riveting station, the filter screen, partition, and upper cover are automatically loaded to the 4 material conveyor belt 17, the lower cover is manually loaded 16 and transported to the 6 steel pipe for riveting and pressing, the material conveyor belt 17 transports the material to the loading clamp 18, the loading clamp 18 sends the product to the riveting station, the servo electric cylinder rivets the material delivered to the position, and then the displacement clamp moves to the next station to perform the same riveting action, and finally the riveted product is placed on the receiving conveyor belt through the clamp.

[0035] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0036] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An adjustable liquid reservoir filter assembly device, characterized in that: include: An assembly mechanism (1), the assembly mechanism (1) comprising a simplified horizontal automatic loading machine (11), a displacement mechanical gripper for picking up and discharging materials (12) being arranged on one side of the simplified horizontal automatic loading machine (11), a filter screen elevator (14) being arranged on one side of the simplified horizontal automatic loading machine (11), a partition elevator (13) being arranged on one side of the filter screen elevator (14), a riveting station (112) being arranged on one side of the displacement mechanical gripper for picking up and discharging materials (12), a product receiving conveyor belt (111) being arranged on one side of the displacement mechanical gripper for picking up and discharging materials (12), and a support mechanism (2) being arranged at the bottom of the product receiving conveyor belt (111).

2. The adjustable liquid reservoir filter assembly device according to claim 1, characterized in that: A loading position (18) is arranged on one side of the displacement mechanical clamp for picking up and discharging materials (12), a servo electric cylinder riveting (110) is arranged on one side of the displacement mechanical clamp for picking up and discharging materials (12), a material conveying belt (17) is arranged on one side of the displacement mechanical clamp for picking up and discharging materials (12), a steel pipe riveting tool (19) is arranged on one side of the material conveying belt (17), an upper cover vibration plate automatic loading (15) is arranged on one side of the steel pipe riveting tool (19), and a lower cover manual loading (16) is arranged on one side of the steel pipe riveting tool (19).

3. The adjustable liquid reservoir filter assembly device according to claim 2, characterized in that: The support mechanism (2) comprises a support frame (21), wherein the support frame (21) is provided in two pieces, the tops of the two support frames (21) are respectively connected to the two sides of the bottom of the product receiving conveyor belt (111), and the bottoms of the two support frames (21) are respectively connected to the two sides of the top of the base frame (22).

4. The adjustable liquid reservoir filter assembly device according to claim 1, characterized in that: One side of the simplified horizontal automatic feeder (11) is connected to one side of a filter screen elevator (14), and one side of the filter screen elevator (14) is connected to one side of a partition elevator (13).

5. The adjustable liquid reservoir filter assembly device according to claim 1, characterized in that: The side of the displacement mechanical clamp for picking up and releasing materials (12) is connected to the side of the loading clamp (18), and the side of the displacement mechanical clamp for picking up and releasing materials (12) is connected to the side of the servo electric cylinder riveting (110).

6. The adjustable liquid reservoir filter assembly device according to claim 2, characterized in that: One side of the material conveyor belt (17) is connected to one side of the displacement mechanical clamping claw for picking up and discharging materials (12).

7. The adjustable liquid reservoir filter assembly device according to claim 2, characterized in that: One side of the steel pipe riveting tool (19) is connected to one side of the upper cover vibration plate automatic feeding (15), and one side of the steel pipe riveting tool (19) is connected to one side of the lower cover manual feeding (16).

8. The adjustable liquid reservoir filter assembly device according to claim 1, characterized in that: One side of the product receiving conveyor belt (111) is connected to a side of the displacement mechanical clamping claw for picking up and discharging materials (12) at a position close to the other side.