Combined disassembling tool for guide sleeve of hydraulic stand column

By designing a combined disassembly tool for hydraulic column guide sleeves, the damage problem of hydraulic columns by traditional disassembly methods is solved, and efficient disassembly and assembly of various types of guide sleeves is achieved.

CN222857876UActive Publication Date: 2025-05-13SHANXI XINSHENG LASER TECH DEV CO LTD
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Patent Information

Application Number
CN202421864470.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-13
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the prior art, the plating is easily damaged during the disassembly of hydraulic columns, and the traditional heating disassembly method has annealing risk, making it difficult to meet the disassembly needs of different models of hydraulic columns.

Method used

A combined disassembly tool for hydraulic column guide sleeves is designed. Through the combination of arc plates and adjustment mechanisms, the fixed disassembly of guide sleeves of different diameter models is achieved to avoid direct damage to hydraulic columns.

Benefits of technology

This tooling can effectively avoid damage to hydraulic columns, reduce tooling production costs, improve the disassembly and assembly efficiency of hydraulic columns, and is suitable for guide sleeves of various diameter models.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a combined type disassembling tool for a hydraulic stand column guide sleeve, and relates to the technical field of hydraulic stand column repairing and remanufacturing. Comprising a first arc-shaped plate, a second arc-shaped plate is installed at the right end of the first arc-shaped plate through a first fixing mechanism, first adjusting mechanisms are fixedly installed at the ends, away from each other, of the first arc-shaped plate and the second arc-shaped plate correspondingly, the first adjusting mechanisms are in buckled connection with connecting mechanisms correspondingly, and second adjusting mechanisms are fixedly installed on the connecting mechanisms correspondingly; a third arc-shaped plate and a fourth arc-shaped plate are correspondingly and fixedly connected to the second adjusting mechanism, and the adjacent ends of the third arc-shaped plate and the fourth arc-shaped plate are connected and fixed through a second fixing mechanism; the combined type disassembling tool is adopted, the requirement for fixing and disassembling guide sleeves of various diameter models can be met, damage to the hydraulic stand column is effectively avoided, meanwhile, the production and manufacturing cost of the tool is reduced, and the disassembling and assembling efficiency of the hydraulic stand column is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of repairing and remanufacturing a hydraulic column, in particular to a combined disassembling tool for a guide sleeve of a hydraulic column. Background Art

[0002] Hydraulic support is the main equipment used to support coal mining in fully mechanized mining working face. The main components of hydraulic support are hydraulic column, jack, roof, base, guard plate, connecting rod, valve group lock block, and electro-hydraulic control. Among them, hydraulic column is the main equipment to support the roof of coal mining working face by hydraulic principle. It has high requirements on the supporting force and anti-corrosion ability of hydraulic column. When the surface of the coating of the hydraulic column of the support is corroded and chromium is removed, the hydraulic column will leak, seep, and fail to maintain pressure.

[0003] The normal use of hydraulic columns is a key equipment component to ensure the normal operation of mining hydraulic supports. Therefore, the maintenance cycle and maintenance quality of hydraulic columns are particularly important. The key to improving the maintenance efficiency of hydraulic columns while ensuring the maintenance quality lies in disassembly and assembly.

[0004] In the prior art, the traditional disassembly is to heat and disassemble the welding guide sleeve, but after heating, on the one hand, the surface coating of the column is damaged, and on the other hand, there is a risk of annealing of the outer cylinder, secondary cylinder, and piston of the hydraulic column, which reduces the organizational structure of the hydraulic column material. At the same time, due to different manufacturers and different bracket models, the cylinder diameter of the hydraulic column is also different. In production practice, the use of convenient and universal tooling is an important factor in improving production efficiency and reducing tooling production costs. Utility Model Content

[0005] The utility model provides a combined disassembly tool for a hydraulic column guide sleeve to solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a combined disassembly tool for a hydraulic column guide sleeve, comprising a first curved plate, a second curved plate is installed on the right end of the first curved plate through a first fixing mechanism, a first adjusting mechanism is fixedly installed on the ends of the first curved plate and the second curved plate that are away from each other, the first adjusting mechanism is snap-connected with the connecting mechanism, a second adjusting mechanism is fixedly installed on the connecting mechanism, a third curved plate and a fourth curved plate are correspondingly fixedly connected on the second adjusting mechanism, the adjacent ends of the third curved plate and the fourth curved plate are connected and fixed by a second fixing mechanism, a locking mechanism is provided on the first curved plate, the second curved plate, the third curved plate and the fourth curved plate, and a wrench is fixedly installed on the outer side surfaces of the first adjusting mechanism, the connecting mechanism and the second adjusting mechanism near the front side.

[0007] Furthermore, the first fixing mechanism includes an extension plate, a first pin hole, a first fastening bolt and a first fastening nut. The sides of the first arc plate and the second arc plate facing each other are fixedly installed with extension plates in an upper and lower offset manner, and the extension plates are provided with a first pin hole, the first fastening bolt is inserted into the first pin hole, and the first fastening nut is threadedly installed on the rear side of the first fastening bolt.

[0008] Furthermore, the second fixing mechanism has the same structure as the first fixing mechanism.

[0009] Furthermore, the first adjustment mechanism includes an arc-shaped slot, an arc-shaped insert plate, a second pin hole, a long hole, a second fastening bolt and a second fastening nut. An arc-shaped slot is provided on the left end of the first arc-shaped plate, an arc-shaped insert plate is movably inserted in the arc-shaped slot, the arc-shaped insert plate is located in the arc-shaped slot and has a second pin hole. Long holes are provided on the upper and lower side walls of the arc-shaped slot corresponding to the second pin hole, and second fastening nuts are inserted in the upper and lower long holes and the second pin hole, and a second fastening nut is threadedly installed on the rear side surface of the second fastening bolt.

[0010] Furthermore, the second adjustment mechanism has the same structure as the first adjustment mechanism.

[0011] Furthermore, the connecting mechanism includes a T-shaped slot and a T-shaped block, the T-shaped slot is fixedly installed on the left end of the arc-shaped plug plate, the upper surface of the second adjustment mechanism of the T-shaped block, and the T-shaped block is buckled and installed in the T-shaped slot.

[0012] Furthermore, the locking mechanism includes a threaded hole and a locking bolt. The threaded hole is formed between the upper and lower side surfaces of the first arc-shaped plate, and the locking bolt is threadedly installed in the threaded hole.

[0013] Compared with the prior art, the utility model provides a combined disassembly tool for a hydraulic column guide sleeve, which has the following beneficial effects:

[0014] The combined disassembling tool for the guide sleeve of the hydraulic column has a first fixing mechanism that connects the first curved plate with the second curved plate, and a second fixing mechanism that connects and fixes the third curved plate with the fourth curved plate. The first curved plate and the third curved plate, as well as the second curved plate and the fourth curved plate, are all snap-connected by the connecting mechanism, and the left and right first adjustment mechanisms and the second adjustment mechanisms can adjust the diameter of the formed disassembling tool, so that the combined disassembling tool can meet the needs of fixing and disassembling guide sleeves of various diameter models, effectively avoiding damage to the hydraulic column, while reducing the production and manufacturing cost of the tool and improving the disassembly and assembly efficiency of the hydraulic column. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a front cross-sectional view of the utility model;

[0017] Figure 3 This is a bottom sectional view of the first fixing mechanism of the utility model.

[0018] In the figure: 1. first arc plate; 2. first fixing mechanism; 201. extension plate; 202. first pin hole; 203. first fastening bolt; 204. first fastening nut; 3. second arc plate; 4. first adjusting mechanism; 401. arc slot; 402. arc plug plate; 403. second pin hole; 404. long hole; 405. second fastening bolt; 406. second fastening nut; 5. connecting mechanism; 501. T-shaped slot; 502. T-shaped block; 6. second adjusting mechanism; 7. third arc plate; 8. fourth arc plate; 9. second fixing mechanism; 10. locking mechanism; 101. threaded hole; 102. locking bolt; 11. wrench. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 3 The utility model discloses a combined disassembly tool for a hydraulic column guide sleeve, comprising a first curved plate 1, a second curved plate 3 is installed on the right end of the first curved plate 1 through a first fixing mechanism 2, a first adjusting mechanism 4 is fixedly installed on the ends of the first curved plate 1 and the second curved plate 3 that are away from each other, the first adjusting mechanism 4 is snap-connected with a connecting mechanism 5, a second adjusting mechanism 6 is fixedly installed on the connecting mechanism 5, a third curved plate 7 and a fourth curved plate 8 are correspondingly fixedly connected on the second adjusting mechanism 6, the adjacent ends of the third curved plate 7 and the fourth curved plate 8 are connected and fixed by a second fixing mechanism 9, a locking mechanism 10 is arranged on the first curved plate 1, the second curved plate 3, the third curved plate 7 and the fourth curved plate 8, and a wrench 11 is fixedly installed on the outer sides of the first adjusting mechanism 4, the connecting mechanism 5 and the second adjusting mechanism 6 near the front side.

[0021] Specifically, the first fixing mechanism 2 includes an extension plate 201, a first pin hole 202, a first fastening bolt 203 and a first fastening nut 204. The extension plates 201 are fixedly installed on the upper and lower offset sides facing the first arc plate 1 and the second arc plate 3, and the extension plates 201 are each provided with a first pin hole 202. The first fastening bolt 203 is inserted into the first pin hole 202, and the first fastening nut 204 is threadedly installed on the rear side of the first fastening bolt 203.

[0022] In this embodiment, the extension plate 201 between the adjacent ends of the first arc plate 1 and the second arc plate 3 are stacked together front to back, and the first fastening bolt 203 is inserted into the first pin hole 202 of the two, and the first fastening nut 204 cooperates with the first fastening bolt 203 to connect and fix the first arc plate 1 and the second arc plate 3.

[0023] Specifically, the second fixing mechanism 9 has the same structure as the first fixing mechanism 2 .

[0024] In this embodiment, the second fixing mechanism 9 connects and fixes the left end of the third arc plate 7 and the right end of the fourth arc plate 8 .

[0025] Specifically, the first adjustment mechanism 4 includes an arc-shaped slot 401, an arc-shaped insert plate 402, a second pin hole 403, a long hole 404, a second fastening bolt 405 and a second fastening nut 406. The left end of the first arc-shaped plate 1 is provided with an arc-shaped slot 401, and an arc-shaped insert plate 402 is movably inserted in the arc-shaped slot 401. The arc-shaped insert plate 402 is located in the arc-shaped slot 401 and has a second pin hole 403. The upper and lower side walls of the arc-shaped slot 401 corresponding to the second pin hole 403 are provided with long holes 404, and second fastening nuts 406 are inserted in the upper and lower long holes 404 and the second pin hole 403. The second fastening nut 406 is threadedly installed on the rear side of the second fastening bolt 405.

[0026] In this embodiment, the second fastening nut 406 is loosened on the second fastening bolt 405, so that the second fastening bolt 405 in the second pin hole 403 can move left and right along the long hole 404, that is, the arc plug plate 402 can move left and right in the arc slot 401. After moving to a suitable position, the second fastening nut 406 is locked on the second fastening bolt 405, so that the arc plug plate 402 is locked and fixed to the first arc plate 1, thereby achieving the effect of adjusting the length between the first arc plate 1 and the connecting mechanism 5.

[0027] Specifically, the second adjusting mechanism 6 has the same structure as the first adjusting mechanism 4 .

[0028] In this embodiment, the second adjustment mechanism 6 can adjust the length between the third arc plate 7 and the connecting mechanism 5, that is, adjust the circumference of the entire disassembly tooling to achieve the effect of adjusting the tooling diameter.

[0029] Specifically, the connecting mechanism 5 includes a T-shaped slot 501 and a T-shaped block 502. The T-shaped slot 501 is fixedly installed on the left end of the arc-shaped plug plate 402. The T-shaped block 502 is on the upper surface of the second adjustment mechanism 6, and the T-shaped block 502 is snap-installed in the T-shaped slot 501.

[0030] In this embodiment, the T-shaped block 502 is snap-installed in the T-shaped slot 501, so that the adjacent first adjustment mechanism 4 is connected to the second adjustment mechanism 6, that is, the left end of the first arc plate 1 is connected to the left end of the third arc plate 7, and the right end of the second arc plate 3 is connected to the right end of the fourth arc plate 8, forming a complete annular disassembly tool.

[0031] Specifically, the locking mechanism 10 includes a threaded hole 101 and a locking bolt 102 . The threaded hole 101 is formed between the upper and lower side surfaces of the first arc-shaped plate 1 . The locking bolt 102 is installed in the threaded hole 101 .

[0032] In this embodiment, the threaded hole 101 is used to install the locking bolts 102. The locking bolts 102 on all sides move in the threaded hole 101 toward the hydraulic column guide sleeve, so that the locking bolts 102 on all sides clamp and fix the hydraulic column guide sleeve.

[0033] When in use, the extension plate 201 between the adjacent ends of the first curved plate 1 and the second curved plate 3 in the first fixing mechanism 2 is stacked front and back, and the first fastening bolt 203 is inserted into the first pin hole 202 of the two, and the first fastening nut 204 cooperates with the first fastening bolt 203 to connect and fix the first curved plate 1 and the second curved plate 3. Similarly, the second fixing mechanism 9 connects and fixes the left end of the third curved plate 7 and the right end of the fourth curved plate 8. According to the diameter of the hydraulic column guide sleeve that needs to be disassembled, the second fastening nut 406 in the first adjusting mechanism 4 is used to adjust the diameter of the hydraulic column guide sleeve. The second fastening bolt 405 is loosened so that the second fastening bolt 405 in the second pin hole 403 can move left and right along the long hole 404, that is, the arc plug plate 402 can move left and right in the arc slot 401. After moving to a suitable position, the second fastening nut 406 is locked on the second fastening bolt 405 to lock and fix the arc plug plate 402 and the first arc plate 1, so as to achieve the effect of adjusting the length between the first arc plate 1 and the connecting mechanism 5. Similarly, the second adjusting mechanism 6 can adjust the length between the third arc plate 7 and the connecting mechanism 5, that is, the entire disassembly tooling. The circumference is adjusted to achieve the effect of adjusting the diameter of the adjustment tool. The first curved plate 1, the second curved plate 3, the third curved plate 7 and the fourth curved plate 8 are all sleeved on the outside of the hydraulic column guide sleeve. The T-shaped block 502 in the left and right connecting mechanisms 5 is buckled and installed in the T-shaped slot 501, so that the adjacent first adjustment mechanism 4 is connected to the second adjustment mechanism 6, that is, the left end of the first curved plate 1 is connected to the left end of the third curved plate 7, and the right end of the second curved plate 3 is connected to the right end of the fourth curved plate 8, forming a complete annular disassembly tool sleeve arranged on the outside of the hydraulic column guide sleeve, and then through The threaded hole 101 in the locking mechanism 10 is used to install the locking bolt 102. The locking bolts 102 on all sides move in the threaded hole 101 toward the hydraulic column guide sleeve, so that the locking bolts 102 on all sides clamp and fix the hydraulic column guide sleeve. The handheld wrench 11 drives the annular disassembly tool to drive the hydraulic column guide sleeve to rotate, thereby achieving the effect of disassembling and assembling the hydraulic column guide sleeve. The combined disassembly tool can meet the needs of fixing and disassembling guide sleeves of various diameters and models, effectively avoiding damage to the hydraulic column, while reducing the production cost of the tool and improving the disassembly and assembly efficiency of the hydraulic column.

[0034] In summary, the combined disassembly tooling for the guide sleeve of the hydraulic column adopts the combined disassembly tooling, which can meet the needs of fixed disassembly of guide sleeves of various diameters and models, effectively avoid damage to the hydraulic column, and at the same time reduce the production and manufacturing cost of the tooling, and improve the disassembly and assembly efficiency of the hydraulic column.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A combined disassembly tool for a hydraulic column guide sleeve, comprising a first arc-shaped plate (1), characterized in that: A second arc plate (3) is mounted on the right end of the first arc plate (1) via a first fixing mechanism (2); first adjustment mechanisms (4) are fixedly mounted on the ends of the first arc plate (1) and the second arc plate (3) that are away from each other; the first adjustment mechanisms (4) are snap-connected to the connecting mechanisms (5); a second adjustment mechanism (6) is fixedly mounted on the connecting mechanisms (5); a third arc plate (7) and a fourth arc plate (8) are correspondingly fixedly connected to the second adjustment mechanisms (6); the adjacent ends of the third arc plate (7) and the fourth arc plate (8) are connected and fixed via a second fixing mechanism (9); locking mechanisms (10) are arranged on the first arc plate (1), the second arc plate (3), the third arc plate (7) and the fourth arc plate (8); a wrench (11) is fixedly mounted on the outer side surfaces of the first adjustment mechanism (4), the connecting mechanism (5) and the second adjustment mechanism (6) near the front side.

2. The combined disassembly tool for hydraulic column guide sleeve according to claim 1, characterized in that: The first fixing mechanism (2) comprises an extension plate (201), a first pin hole (202), a first fastening bolt (203) and a first fastening nut (204); the extension plates (201) are fixedly mounted on the upper and lower offset sides of the first arc-shaped plate (1) and the second arc-shaped plate (3) facing each other, and the extension plates (201) are each provided with a first pin hole (202); the first fastening bolt (203) is inserted into the first pin hole (202); and the first fastening nut (204) is threadedly mounted on the rear side of the first fastening bolt (203).

3. The combined disassembly tool for hydraulic column guide sleeve according to claim 1 is characterized in that: The second fixing mechanism (9) has the same structure as the first fixing mechanism (2).

4. The combined disassembly tool for hydraulic column guide sleeve according to claim 1, characterized in that: The first adjustment mechanism (4) comprises an arc-shaped slot (401), an arc-shaped insert plate (402), a second pin hole (403), a long hole (404), a second fastening bolt (405) and a second fastening nut (406); the first arc-shaped plate (1) is provided with an arc-shaped slot (401) on the left end; the arc-shaped insert plate (402) is movably inserted in the arc-shaped slot (401); the arc-shaped insert plate (402) is located in the arc-shaped slot (401) and is provided with a second pin hole (403); the upper and lower side walls of the arc-shaped slot (401) corresponding to the second pin hole (403) are provided with long holes (404); the second fastening nuts (406) are inserted in the upper and lower long holes (404) and the second pin hole (403); and the second fastening nut (406) is threadedly mounted on the rear side surface of the second fastening bolt (405).

5. The combined disassembly tool for hydraulic column guide sleeve according to claim 1, characterized in that: The second adjustment mechanism (6) has the same structure as the first adjustment mechanism (4).

6. The combined disassembly tool for hydraulic column guide sleeve according to claim 1, characterized in that: The connecting mechanism (5) comprises a T-shaped slot (501) and a T-shaped block (502); the T-shaped slot (501) is fixedly mounted on the left end of the arc-shaped plug plate (402); the T-shaped block (502) is on the upper surface of the second adjustment mechanism (6); and the T-shaped block (502) is buckled and mounted in the T-shaped slot (501).

7. The combined disassembly tool for hydraulic column guide sleeve according to claim 1 is characterized in that: The locking mechanism (10) comprises a threaded hole (101) and a locking bolt (102); the threaded hole (101) is provided between the upper and lower side surfaces of the first arc-shaped plate (1); and the locking bolt (102) is installed in the threaded inner portion of the threaded hole (101).