Cover body based on reflection mirror surface heating and plastic vacuum forming machine

By adopting reflective mirror heating technology and new lifting mode in desktop-grade blister machines, the success rate and quality problems of plastic sheet molding in the existing technology are solved, and a more efficient heating and molding process is achieved, and product quality and operating efficiency are improved.

CN222858729UActive Publication Date: 2025-05-13CHONGQING JIECHENG FUTURE TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202421712702.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-07-20
Filing Date
2024-07-18
Publication Date
2025-05-13
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing desktop-grade blister machines have problems with the success rate and quality of forming during the plastic sheet forming process. Especially in the application of complex molds, they are prone to problems of damage and poor sealing, resulting in processing failure.

Method used

The cover body and blister machine design are adopted based on mirror heating. By installing a mirror reflector plate and heating parts inside the cover body, a heat-collecting space is formed to achieve uniform heating, and combined with the new lifting mode and sealing installation components, the suction and blowing efficiency is improved.

Benefits of technology

It improves the quality and molding success rate of plastic products, enhances heating efficiency and uniformity of material heating, and reduces operating costs and energy consumption.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222858729U_ABST
    Figure CN222858729U_ABST
Patent Text Reader

Abstract

The utility model relates to a desktop-level plastic uptake technology, in particular to a cover body based on reflection mirror surface heating and a plastic uptake machine, which comprise a box body, a cover body and a plastic uptake machine, and the opening of the box body is used for arranging a target material; the cover body is matched with the box body, a heating assembly is arranged on the inner side of the cover body, and the heating assembly comprises a first mirror reflection plate arranged on a top plate in the cover body; the second mirror reflection plate is arranged on the side wall in the cover body; the first specular reflection plate and the second specular reflection plate on at least one side wall are enclosed to form a heat gathering space; the heating piece is arranged in the heat gathering space; when the cover body is closed and the heating piece is in a heating state, radiation rays emitted by the heating piece are reflected on the first mirror reflection plate and the second mirror reflection plate and then make contact with the target material. According to the plastic vacuum forming machine, the first mirror reflection plate and the second mirror reflection plate are matched with the arranged heating pipes, so that the heating efficiency can be improved, the energy consumption can be reduced, and the heating uniformity of materials is improved.
Need to check novelty before this filing date? Find Prior Art

Description

[0001] Priority application

[0002] This application claims priority to the Chinese invention patent application numbered CN2023108977767, filed on July 20, 2023, entitled "A desktop blister machine based on reflective mirror heating", which is incorporated herein by reference in its entirety. Technical Field

[0003] The utility model relates to the technical field of desktop-level blistering, in particular to a cover body and a blistering machine based on reflective mirror heating. Background Art

[0004] The desktop vacuum forming machine is a small vacuum forming machine (Vacuum Former) suitable for manual operation.

[0005] It can be applied to the preparation of various plastic products, such as chocolate boxes, plastic packaging, prostheses, etc. Existing desktop blister machines usually heat the plastic sheet to a deformable state, then move the plastic sheet to the top of the mold, and then use a vacuum pump to suck air to make the plastic sheet fit the mold.

[0006] For example, see the patent application with application number CN202121464860.2, which discloses a desktop-level blister machine. The blister machine first heats the plastic sheet by a nano-infrared electric heating plate, and then manually rotates the mobile platform to lower the plastic sealing material to the mold after heating, and then blister molding. For another example, see the patent application with application number CN202121349674, which discloses a desktop-level vacuum reverse suction molding blister machine, which includes a frame, a blister mold placement table, a control module, and an electric heating device and a vacuum pumping device electrically connected to the control module. The blister machine also manually operates to move the heated plastic sheet downward to close to the mold, and then uses a vacuum pumping device to evacuate air so that the plastic sheet is attached to the outer surface of the mold under air pressure and cooled and molded.

[0007] The above-mentioned existing desktop blister machines have a relatively limited success rate or quality of sheet molding, especially when applied to molds with complex external structures, the success rate or quality of molding will be significantly reduced. For example, during the deformation of the plastic fitting mold, it is easy to break, resulting in processing failure. On the other hand, the working performance of this type of desktop blister machine is also relatively low (such as low heating efficiency and poor sealing). Utility Model Content

[0008] The purpose of the utility model is to provide a cover body and a blister machine based on reflective mirror heating, which can partially solve or alleviate the above-mentioned shortcomings in the prior art and improve the quality of plastic products to a certain extent.

[0009] In order to solve the above-mentioned technical problems, this application specifically adopts the following technical solutions:

[0010] In a first aspect of the present application, a cover body is provided, wherein a heating component is disposed inside the cover body, and the heating component comprises:

[0011] a first specular reflector disposed on the top plate inside the cover; a second specular reflector disposed on at least one side wall inside the cover; the first specular reflector and the second specular reflector on at least one side wall enclose a heat collecting space;

[0012] at least one heating element, the heating element being arranged in the heat collecting space and configured to emit at least one radiation line;

[0013] Among them, when the cover is closed and the heating element is in a heating state, at least one of the radiation lines will be reflected at least once on the first mirror reflection plate and the second mirror reflection plate, and then move to the lower bottom surface of the heat collection space; among them, after multiple radiation lines are reflected at least twice, they are evenly dispersed and reflected in the lower bottom surface of the heat collection space.

[0014] In some embodiments, the first mirror reflection plate and four second mirror reflection plates adjacently arranged along the side edges of the first mirror reflection plate together enclose the heat collecting space in a rectangular table structure.

[0015] In some embodiments, the heating element is an infrared heating tube, and the corresponding radiation is infrared radiation.

[0016] In some embodiments, the lower bottom surface of the heat collecting space is open to reserve installation space for the target material to be formed.

[0017] The present application also provides a blister machine, comprising:

[0018] A box body, wherein the opening of the box body is used to place the target material to be formed;

[0019] and a cover body matched with the box body, wherein a heating component is arranged inside the cover body, and the heating component comprises:

[0020] a first specular reflector disposed on the top plate inside the cover; a second specular reflector disposed on at least one side wall inside the cover; the first specular reflector and the second specular reflector on at least one side wall enclose a heat collecting space;

[0021] at least one heating element, the heating element being arranged in the heat collecting space and configured to emit at least one radiation line;

[0022] Among them, when the cover is closed and the heating element is in a heating state, at least one of the radiation lines will be reflected at least once on the first mirror reflection plate and the second mirror reflection plate, and then contact the target material; wherein multiple radiation lines are evenly dispersed and reflected on the target material after at least two reflections.

[0023] In some embodiments, the heat collecting space is in the form of a rectangular table structure; and / or the radiation is infrared.

[0024] In some embodiments, the target material is a plastic sheet.

[0025] In some embodiments, a fitting area for fitting with the target material is provided at the edge of the opening, and the blister machine further includes: a first pressing member for pressing the target material to the fitting area, and when the first pressing member is installed at the opening, the pressing area formed under the first pressing member corresponds to the fitting area, thereby fixing the upper and lower surfaces of the target material respectively.

[0026] In some embodiments, the contact area and / or the pressing area is also provided with an anti-slip structure.

[0027] In some embodiments, the heating element is an infrared heating tube, and both ends of the infrared heating tube are respectively fixed to the second mirror reflection plate.

[0028] Beneficial technical effects:

[0029] The utility model provides a desktop-level technical solution that uses a suction-blowing integrated design and a new lifting mode (i.e., fixing the target material at the opening of the box body and moving the mold to fit the material) to cooperate with each other. On the one hand, the uniformity of the film thickness of the plastic sheet during the entire molding process is improved to improve the success rate and quality of product preparation. At the same time, the cooperation between the new lifting mode and the sealing installation component effectively improves the suction-blowing efficiency of the positive pressure component or the negative pressure component (such as improving the formation efficiency of the sealed space III).

[0030] The utility model also provides a low-power uniform heating solution, in which a first mirror reflector, a second mirror reflector and a plurality of arranged heating tubes are used to cooperate with each other. On the one hand, the reflector is used to collect heat to improve the heating efficiency, and on the other hand, the reflector is used to cooperate with the regularly arranged heating tubes to improve the uniformity of the material being heated. The uniform heating of the target material can further improve the quality of the formed product.

[0031] Moreover, in the plastic forming process (such as plastic forming and blow molding) of the blister machine in this embodiment, the cover can be opened directly without causing too much influence on the suction and blowing process of the forming process, and the plastic sheet can be arranged at the opening of the box body during the whole process. Therefore, when the operator uses the blister machine for forming, he can visually observe the deformation degree of the plastic sheet (such as the degree of bulge, the degree of fit with the mold, etc.), which is conducive to the operator to automatically adjust the suction force or blowing force according to actual needs (such as plastic deformation ability, mold height, etc.). And this open forming environment is also conducive to improving the demoulding success rate of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale. Obviously, the drawings described below are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without paying creative labor.

[0033] Figure 1 This is a schematic diagram of the overall structure of the blister machine in the utility model;

[0034] Figure 2 This is a schematic diagram of the cover structure of the blister machine in the utility model;

[0035] Figure 3 This is a schematic diagram of the structure of the mid-infrared probe of the utility model;

[0036] Figure 4 This is a schematic diagram of the structure of the box opening in the utility model;

[0037] Figure 5 It is a schematic diagram of the cross-sectional structure of the box body in the utility model;

[0038] Figure 6 This is a schematic diagram of the internal structure of the box in the utility model;

[0039] Figure 7 This is a schematic diagram of the bottom structure of the box in the utility model;

[0040] Figure 8 It is a schematic diagram of the uplift change of the target material in the utility model;

[0041] Fig. 9 It is a front view of the bulge change state of the target material in the utility model;

[0042] Fig.10It is a front view of the cover body in the utility model;

[0043] Fig.11 It is a schematic diagram of the structure of a pressing piece in an exemplary embodiment of the utility model;

[0044] Fig.12 It is a structural schematic diagram of a second pressing member of an exemplary embodiment of the utility model;

[0045] Fig.13 for Fig.12 An exploded schematic diagram of the second pressing member shown;

[0046] Fig.14 It is a first structural schematic diagram of a lifting guide assembly and a power assembly in an exemplary embodiment;

[0047] Fig.15 It is a second structural schematic diagram of a lifting guide assembly and a power assembly in an exemplary embodiment;

[0048] Fig.16 is a third structural schematic diagram of a lifting guide assembly and a power assembly in an exemplary embodiment;

[0049] Fig.17 It is a schematic diagram of the structure of a power assembly in an exemplary embodiment.

[0050] Reference numerals:

[0051] 1 is a box body, 10 is a mounting assembly, 101 is a first pressing part, 102 is a second pressing part,

[0052] 1021 is a first rotating member, 1021a is a rotating connecting portion, 1021b is a rotating rod, 1022 is a connecting member, 1023 is a fixing seat, 1024 is a second rotating member, 10241 is a rotating plate, 10241a is an opening,

[0053] 10242 is a nut, 10243 is a fixing plate, 10244 is a fixing rod, 10245 is a pressing plate; 1025a is a first rotating shaft, 1025b is a second rotating shaft, 1025c is a third rotating shaft, and 1025d is a fourth rotating shaft;

[0054] 103 is a laminating area, 104 is a third pressing part; 11 is a guide assembly, 111 is a guide rod, 112 is a transmission component, 112-1 is a first driving wheel, 112-2 is a first driven wheel, 112-3 is a first transmission belt, 113 is a support member, 114 is a sliding member; 12 is a lifting platform, 13 is a positive pressure assembly, 131 is a positive pressure interface, 14 is a negative pressure assembly, 141 is a negative pressure interface, 15 is a power assembly, 151 is a motor,

[0055] 151a is the first output end, 152 is the transmission rod, 153 is the fixing plate; 16 is the bottom plate; 17 is the visual window, 18 is the control screen; 2 is the cover, 21 is the heating component, 211 is the first mirror reflection plate,

[0056] 212 is a second mirror reflection plate, 213 is a heating element, 19 is a temperature monitoring component; 3 is a target material. DETAILED DESCRIPTION

[0057] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0058] Herein, suffixes such as "module", "component" or "unit" used to represent elements are only used to facilitate the description of the present application, and have no specific meanings by themselves. Therefore, "module", "component" or "unit" can be used mixedly.

[0059] In this document, the terms "upper", "lower", "inner", "outer", "front", "back", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0060] In this document, unless otherwise expressly specified or limited, the terms "installed", "provided with", "connected" and "connected" shall mean

[0061] The term "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field,

[0062] The specific meanings of the above terms in this application can be understood according to specific circumstances.

[0063] Herein "and / or" includes any and all combinations of one or more of the associated listed items.

[0064] Herein, "plurality" means two or more than two, ie, it includes two, three, four, five, etc.

[0065] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0066] As used in this specification, the term "about" typically means + / - 5% of the stated value.

[0067] More typically, + / - 4% of the stated values, more typically, + / - 3% of the stated values, more typically, + / - 2% of the stated values, even more typically, + / - 1% of the stated values, even more typically,

[0068] + / - 0.5%.

[0069] In this specification, certain embodiments may be disclosed in a format of being in a certain range. It should be understood that such description of "being in a certain range" is merely for convenience and brevity, and should not be interpreted as a rigid limitation on the disclosed range. Therefore, the description of the range should be considered to have specifically disclosed all possible sub-ranges and independent numerical values ​​within this range. For example, the description of the range 1 to 6 should be considered to have specifically disclosed sub-ranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., as well as individual numbers within this range, such as 1, 2, 3, 4, 5 and 6. Regardless of the breadth of the range, the above rules apply.

[0070] While an object emits radiation energy outward, it also continuously absorbs radiation energy emitted by other objects around it and converts it back into heat energy. This heat transfer process of mutual emission and absorption of radiation energy between objects is called radiation heat transfer.

[0071] Among them, radiation energy is transmitted through radiation lines, which are also called electromagnetic waves.

[0072] For example, an infrared heating tube is a device that uses the principle of infrared radiation to achieve heating. Its working principle is to generate heat in the heating tube through electric current, and then convert the heat into infrared radiation, and then transfer the heat energy to the heated object. Correspondingly, when the heating element is an infrared heating tube, the radiation refers to infrared rays.

[0073] Desktop blister machines can be widely used in industrial or non-industrial preparation and utilization. For example, for 3D printing or DIY enthusiasts, desktop blister machines are usually selected to prepare various small products or product accessories in a home environment, such as masks, toy cars, architectural models, mountain models, auto parts, etc. However, the current desktop blister machines have a low success rate in preparing products or product quality deviations on the one hand, and a relatively high application cost for home scenes on the other hand (such as relatively high power consumption). In order to better meet the application needs in the field of desktop blister technology, the utility model provides a desktop blister machine with better molding efficiency and better molding quality.

[0074] Embodiment 1

[0075] like Figure 1-Figure 16 As shown, the utility model provides a desktop blister machine with blowing and suction integration.

[0076] include:

[0077] A box body 1, and a cover body 2 matched with the box body; wherein,

[0078] An installation component 10 is provided at the opening of the box body, and the installation component is used to install the target material 3;

[0079] The box 1 is provided with a lifting space I and an equipment space II in sequence; wherein the lifting space I is provided with a lifting platform 12 for carrying a mold (such as a plastic mold such as a building model or a car model), and at least one moving guide assembly 11 for allowing the lifting platform to move up and down in the lifting space;

[0080] The equipment space is provided with an air bleed assembly and a power assembly 15;

[0081] The air bleed assembly is used to pump positive pressure gas into the box after the target material is heated to a corresponding state, so that the target material is deformed under the corresponding positive pressure and transformed into a bulging state; and the air bleed assembly includes: a first air bleed interface, an air pump connected to the first air bleed interface;

[0082] The air induced component is also used to, when the target material is close to or in contact with the mold, suction air so that the upper surface of the lifting platform 12 and the target material 3 are in contact with each other and enclose a sealed space; wherein, as the negative pressure in the sealed space gradually increases, the gas between the target material and the mold will be discharged through at least one exhaust hole on the mold, and the target material will also be bonded to the mold under the action of the negative pressure.

[0083] In some embodiments, blowing and suction can share the same air inlet interface and air pump.

[0084] Alternatively, in other embodiments, blowing and suction may also be performed using independent air inlet interfaces or air pumps.

[0085] For example, in some embodiments, the bleed air component includes: a positive pressure component 13 and a negative pressure component 14 .

[0086] The equipment space is provided with a positive pressure component 13, a negative pressure component 14, and a power component 15;

[0087] The positive pressure component is used to pump positive pressure air (i.e., blow air) into the box after the target material is heated to a corresponding state, so that the target material is uniformly deformed under the corresponding positive pressure (wherein, uniform deformation may refer to a state in which the deformation degree or stress magnitude at each site of the target material is equal or approximately equal), and is transformed into a bulging state; and the positive pressure component includes: a positive pressure interface 131 (equivalent to a first air inlet interface), and an air pump (such as an air pump) connected to the positive pressure interface 131;

[0088] The negative pressure component is used to make the upper surface of the lifting platform 12 and the lower surface of the target material 3 contact each other and enclose a sealed space IV by suction when the target material approaches or contacts the mold. As the negative pressure in the sealed space IV gradually increases, the target material will also be bonded to the mold under the action of the negative pressure. The negative pressure component includes: a negative pressure interface (equivalent to a second air inlet interface), and an air pump (such as a peristaltic pump) connected to the negative pressure interface;

[0089] The power assembly is connected to the moving guide assembly to control the moving guide assembly to drive the lifting platform to move up and down.

[0090] In some embodiments, the cover 2 is rotatably connected to the box 1. A heating component for heating the target material is disposed in the cover 2. When the box is in a heating state, the cover 2 is closed, and when the box is in a blowing or suction state, the cover 2 is preferably rotated to open.

[0091] In some embodiments, at least one vent hole is provided on the mold (such as the concave portion of the mold).

[0092] This is to avoid the target material from forming trapped air in the concave area.

[0093] Different from the existing vacuum reverse suction molding scheme, this embodiment adopts the technical route of blowing first and then sucking, that is, first using the positive pressure component to convert the target material from the initial state to a raised state that is compatible with the mold structure (such as mold height, etc.), then making the mold close to or fit to the raised target material, and then using the negative pressure formed by the negative pressure component to fit the raised target material on the mold to form, thereby completing the molding preparation of the target material. This scheme of blowing first and then sucking can effectively improve the product quality of desktop-level blister machines or improve the preparation success rate.

[0094] Especially when the product (mold) to be prepared is a complex model, such as a building model, a building complex model, a mountain model, or other complex models with large height differences or multiple protrusions, the integrated suction and blowing blister machine in this embodiment can effectively avoid or alleviate the damage of the target material.

[0095] The desktop blister machine in this embodiment can expand the maximum molding height of the plastic sheet (ie the maximum height of the mold) to at least 200 mm.

[0096] The integrated suction and blowing design in this embodiment can also alleviate the problem of trapped air to a certain extent, so that the number or size of the exhaust holes on the mold can be appropriately reduced. Thus, on the one hand, the difficulty of preparing the mold can be reduced, and on the other hand, the influence of the exhaust holes on the molding of the target material can be reduced (such as avoiding hole marks on the target material).

[0097] In some embodiments, the target material is a plastic sheet, for example, the target material is one or more of the following: HIPS, ABS, PETG, PVC, PC.

[0098] In some embodiments, the positive pressure interface 131 and the negative pressure interface 141 may be the same interface.

[0099] Or, in other embodiments, Figure 7 As shown, the positive pressure interface and the negative pressure interface can be two or more interfaces that are respectively set.

[0100] In some embodiments, a fitting area 103 for fitting with the target material is provided at the edge of the opening; and the installation assembly 10 includes: a first pressing member 101 for pressing the target material to the fitting area, and when the first pressing member is installed at the opening of the box, the pressing area formed below the first pressing member corresponds to the fitting area, thereby fixing the upper and lower surfaces of the target material respectively. The installation assembly in this embodiment can fix the plastic sheet on the one hand, and on the other hand, can quickly form a sealed space IV between the plastic sheet and the lifting platform during the suction process (avoiding or reducing the occurrence of air leakage).

[0101] In some embodiments, the first pressing piece 101 may be made of plastic.

[0102] In some embodiments, the first pressing piece is a frame whose edge is adapted to the shape of the box opening.

[0103] A pressing area corresponding to the laminating area is arranged below the frame.

[0104] In some embodiments, the fitting area 103 and / or the pressing area is made of rubber material to improve the sealing of the box space and to more firmly install the plastic sheet.

[0105] In some embodiments, the bonding area 103 and / or the pressing area is further provided with an anti-slip structure, such as anti-slip lines are provided on the surface of the bonding area or the pressing area.

[0106] In some embodiments, Figure 4 As shown, a third pressing piece 104 is also provided at the opening of the box body.

[0107] Specifically, the third pressing piece is a frame (or a pressing plate) arranged along the edge of the box opening, and the frame is used to fix and limit the rubber material in the fitting area and the first pressing piece 101 respectively.

[0108] In some embodiments, the upper and lower surfaces of the edge of the opening of the box are respectively configured as an upper bonding area (such as bonding area 103) for contacting the target material and a lower bonding area for cooperating with the lifting platform. When the lifting platform rises to the opening of the box, the edge of the lifting platform contacts the lower bonding area, so that a negative pressure environment can be quickly formed between the lifting platform and the target material.

[0109] In some embodiments, Figure 11-13 The installation assembly further includes: a second pressing member 102,

[0110] The second pressing member is used to control the pressing degree of the first pressing member 101; wherein the second pressing member 102 comprises: a first rotating member 1021, a connecting member 1022, a fixing seat 1023 and a second rotating member 1024 connected in sequence; the first rotating member 1021 comprises: a rotating connecting portion 1021a and a rotating rod 1021b for controlling the rotation of the rotating connecting portion, and the second rotating member is used to press the first pressing member;

[0111] The first rotating member is rotatably connected to the first end of the connecting member and the first end of the second rotating member through the first rotating shaft 1025a and the second rotating shaft 1025b respectively; the second end of the connecting member is rotatably connected to the fixing seat through the third rotating shaft 1025c, and the fixing seat is rotatably connected to the second end of the second rotating member through the fourth rotating shaft 1025d; when the rotating rod of the first rotating member rotates along the preset direction, the first, second, third and fourth rotating shafts will rotate correspondingly, so that the second rotating member rotates correspondingly under the action of the second rotating shaft and the fourth rotating shaft, thereby gradually increasing the pressure applied by the second rotating member to the first pressing member. The first pressing member in this embodiment can conveniently realize the installation and fixation of the target material and the sealing of the internal space of the box.

[0112] For example, in some embodiments, Figure 11-13 As shown, a second pressing piece 102 is respectively arranged on both sides of the box opening, and the second pressing piece 102 includes: a first rotating piece 1021, a connecting piece 1022, a fixing seat 1023 and a second rotating piece 1024 connected in sequence; wherein, the first rotating piece 1021 includes: a rotating connecting part 1021a, and a rotating rod 1021b for controlling the rotation of the rotating connecting part, and the operator can operate the rotating rotating rod 1021b to control the rotation of the second rotating piece, and then directly or indirectly press the first pressing piece through the second rotating piece.

[0113] For example, in some embodiments, the first rotating member is rotatably connected to the first end of the connecting member and the first end of the second rotating member through the first rotating shaft 1025a and the second rotating shaft 1025b respectively;

[0114] The second end of the connecting member is rotatably connected to the fixing seat 1023 via the third rotating shaft 1025c, and the fixing seat is rotatably connected to the second end of the second rotating member via the fourth rotating shaft 1025d. That is, the first rotating member, the connecting member, the fixing seat, and the second rotating member are connected to each other in pairs via the first rotating shaft, the third rotating shaft, the fourth rotating shaft, and the second rotating shaft in sequence, so that the pressing distance of the second pressing member can be conveniently and stably controlled within a limited adjustment range (i.e., the pressing distance of the second pressing member is relatively small).

[0115] For example, in some embodiments, the rotating shaft includes but is not limited to the following types: an intermittent stop rotating shaft, a spring-open rotating shaft, a damping rotating shaft, a gasket rotating shaft, a rolled rotating shaft, and a sleeve rotating shaft.

[0116] For example, in some embodiments, when the rotating rod of the first rotating member rotates along a preset direction,

[0117] The first, second, third, and fourth rotating shafts will rotate correspondingly, so that the second rotating member rotates correspondingly under the action of the second rotating shaft and the fourth rotating shaft, thereby gradually increasing the pressure applied by the second rotating member to the first pressing member. On the contrary, when the first rotating member rotates in a direction opposite to the preset direction, the pressure applied by the second rotating member to the first pressing member gradually decreases, so that the operator can take out the formed target material.

[0118] For example, in some embodiments, Figure 11-13 As shown, the second rotating member 1024 includes: a rotating plate 10241, and two openings are respectively provided on one side of the rotating plate 10241, and the two openings of the rotating plate are respectively connected to the first rotating member 1021 and the fixing seat 1023 through the first rotating shaft and the second rotating shaft;

[0119] An opening 10241 is provided on the other side of the rotating plate 10241, and the rotating plate 10241 is sleeved on a fixing rod 10244 fixed to the opening of the box body through the opening. Further, the fixing rod 10244 is respectively provided with fixing plates 10243 above and below, which can be used to limit the rotation angle of the rotating plate 10241, and the fixing rod 10244 is also provided with nuts 10242 above and below for fixing the fixing plate 10243. Among them, a pressing plate 10245 is also provided on the fixing rod (specifically, the pressing plate can be provided between one of the fixing plates and the nut), and the pressing plate 10245 can be correspondingly reciprocated up and down (or rotated) during the reciprocating rotation of the rotating plate 10241, so as to adjust the pressing force of the second pressing member on the first pressing member 101.

[0120] For example, in some embodiments, the first pressing member is provided with a protrusion corresponding to the pressing plate, and when the first pressing member is installed at the opening of the box body, the lower surface of the pressing plate contacts the protrusion. Thus, when the pressing plate gradually moves downward under the action of an external force, the first pressing member also presses the target material under the action of the pressing plate. Conversely, when the degree of compression of the pressing plate decreases, the operator can also manually lift the first pressing member to remove the target material.

[0121] In this embodiment, the operator can manually control the tightness of the pressing of the plastic sheet through the second pressing piece. For example, for plastic sheets of different thicknesses and materials, or for production scenarios with different degrees of deformation (such as different mold heights), the operator can use the second pressing piece to flexibly adjust the pressing degree of the plastic sheet to meet the needs of the actual production scenario.

[0122] In this embodiment, the plastic sheet is directly installed at the opening of the box body, and the installation assembly is used to seal and fix it, so that the sealing performance of the box body space below the plastic sheet is improved. Therefore, on the one hand, the entire molding process can be completed directly at the opening, providing the operator with a more intuitive observation space (facilitating the operator's manual adjustment and intervention during the molding process); on the other hand, the method of fixing the plastic sheet and moving the mold can ensure the sealing performance inside the box body, thereby ensuring the blowing efficiency or the suction molding efficiency of the blow molding and suction molding process (that is, avoiding or reducing the problem of air leakage).

[0123] In addition, during the blow molding and blister molding process, the cover 2 of the blister molding machine can be in an open state (such as Figure 8 As shown). This can also increase the demoulding efficiency or demoulding success rate of the plastic sheet to a certain extent, such as avoiding demoulding failure due to overheating of the material.

[0124] In some embodiments, Figure 14-17 As shown, the movable guide assembly 11 includes: a guide rod 111; a transmission component 112, the transmission component includes: a first driving wheel 112-1, a first driven wheel 112-2, and a first transmission belt 112-3 arranged on the first driving wheel and the first driven wheel, the first driving wheel is connected to the output end of the power assembly; a support member 113, the support member is used to support and fix the lifting platform, and the support member 113 is respectively connected to the guide rod 111 and the first transmission belt 112-3 through a sliding member 114, so that the lifting platform can be driven to move up and down under the guidance of the guide rod and the first transmission belt.

[0125] In some embodiments, the box body 1 is surrounded by four side walls, wherein a lifting guide assembly (for example, a transmission belt driven by a pulley) is arranged along the height direction on at least one side wall, and the lifting platform is connected to the lifting guide assembly, thereby realizing up and down movement in the lifting mechanism.

[0126] In some embodiments, when at least two said movement guide assemblies are provided, said movement guide assemblies are provided on both sides of the interior of said box body, and a bottom plate 16 is provided in said equipment space;

[0127] Accordingly, the power assembly 15 comprises:

[0128] A motor 151, a transmission rod 152, wherein the transmission rod is connected to the first output end of the motor through a second transmission belt, and the two output ends of the transmission rod are respectively connected to the first driving wheels on both sides; a fixed plate 153, wherein the fixed plate 153 is respectively provided with a first hole and a second hole, and the first output end 151a of the motor and the transmission rod 152 respectively pass through the first hole and the second hole, and the fixed plate 153 is fixed to the base plate.

[0129] Preferably, in this embodiment, by correspondingly setting two groups of movable guide components and synchronously controlling the two groups of guide components by the power component, the lifting platform can drive the mold to maintain good stability during the rapid lifting process of electric control.

[0130] In some embodiments, the positive pressure component and the negative pressure component are respectively arranged on both sides of the power component in the equipment space.

[0131] For example, in some embodiments, the vacuum pump and the peristaltic pump are respectively arranged on both sides of the motor, so that the center of gravity of the blister machine is located in the bottom middle area of ​​the box body, thereby ensuring the stability of the blister machine.

[0132] Alternatively, in other embodiments, the positive pressure component and the negative pressure component may share an interface and an air pump, that is, the positive pressure interface and the negative pressure interface are one interface, and the positive pressure component and the negative pressure component may also share an air pump with suction and blowing functions.

[0133] In some embodiments, Figure 1 As shown, a visual window 17 is provided on the box body corresponding to the lifting space. The visual window can be used to observe the internal environment of the box body, such as to observe the lifting state of the lifting platform.

[0134] In some embodiments, a control panel 18 is provided on the box body corresponding to the equipment space.

[0135] So that the user can control the operating status of at least one component in the device space through the control screen.

[0136] For example, in some embodiments, the user can control the heating temperature of the heating component, the blowing data of the positive pressure component (such as controlling the bulge height H of the target material), etc. through the control screen.

[0137] In some embodiments, the lifting platform is provided with a plurality of air holes for realizing the upward and downward circulation of gas, wherein one opening of the air hole is provided on the upper surface of the lifting platform, and the other opening of the air hole is connected to at least one air pump (such as a suction pump or a blowing pump) through a pipeline.

[0138] In some embodiments, in order to improve the stability and uniformity of the deformation of the plastic material during the blow molding process (i.e., the blowing process), the multiple air holes of the lifting platform are evenly arranged, and the aperture r of the openings of the air holes on the upper surface of the lifting platform is approximately 0.3mm-0.8mm, and the spacing between adjacent air holes is less than or equal to 10r.

[0139] In some embodiments, before the lifting platform contacts the target material, the negative pressure assembly can be used to pre-evacuate (or pre-inhale) each air hole in the lifting platform to form a preliminary negative pressure environment inside the lifting platform (such as inside the air hole). Thereafter, when the target material is gradually attracted to the upper surface of the lifting platform by the negative pressure, the edge area of ​​the target material can quickly fit with the lifting platform, thereby forming a sealed space IV between the lower surface of the target material and the upper surface of the lifting platform.

[0140] The pore arrangement in this embodiment can further improve the molding efficiency while ensuring the molding quality.

[0141] In some embodiments, at least one pipe interface is connected to the lifting platform, and at least one of the pipe interfaces can be connected to a negative pressure interface and a positive pressure interface through a pipe.

[0142] For example, in some embodiments, two pipeline interfaces may be provided to be connected to the negative pressure interface and the positive pressure interface one by one.

[0143] In some embodiments, the target material has a thickness of approximately 0.5-4 mm.

[0144] In some embodiments, the bulge height H of the target material is greater than or equal to one third of the height of the mold, so that the target material is effectively pre-stretched.

[0145] In some embodiments, the negative pressure air provided by the suction pump is generally at a pressure of tens of KPa.

[0146] Specifically, in some embodiments, the working process of the blow molding machine in the present application is as follows:

[0147] S1, firstly, the plastic sheet is heated and softened by using the heating component of the cover body 2;

[0148] S2, the plastic sheet is heated and softened, and then air is blown into the sealant through the positive pressure interface 131.

[0149] Positive pressure air is pumped into the closed box 1 to positively blow and stretch the sheet;

[0150] S3, the lifting platform 12 used to support the mold then moves upward to the upper dead point, the negative pressure pump of the negative pressure component starts to work, and the air inside the box (such as the sealed space IV, the lifting platform) is discharged through the negative pressure interface 141 to form a negative pressure environment, so that the sheet fits the mold, thereby completing the entire manufacturing process.

[0151] In some embodiments, before the plastic sheet fixed to the opening of the box is heated and softened,

[0152] Alternatively, an air pump or a suction pump (or a negative pressure pump) may be used to suck or blow air into the sheet to determine whether the plastic sheet is damaged.

[0153] The suction-blowing integrated process of the desktop blister machine in the utility model is particularly suitable for preparing models with higher heights, such as building models, etc. Compared with the existing one-way negative pressure molding technology, the blister machine in the utility model can pre-stretch the heated plastic sheet to a certain height, greatly improving the uniformity of the wall thickness of the model with higher heights, and minimizing the manufacturing failure caused by the sheet being torn due to the wall thickness being too thin.

[0154] Correspondingly, the present application can also provide an installation assembly for a blister machine, the blister machine comprising: a box body 1, a lifting platform 12 for carrying the mold is arranged in the box body 1, the lifting platform reciprocates up and down in the box body under the action of the moving guide assembly 11; an air bleed assembly is also arranged in the box body, the air bleed assembly blows in or sucks out the air in the box body 1

[0155] air, so as to form a corresponding positive pressure space or negative pressure space in the box;

[0156] Wherein, the edge of the opening of the box is provided with a contact for fitting with the target material.

[0157] Correspondingly, the installation assembly 10 includes:

[0158] The first pressing member 101 is used to press the target material to the bonding area, and when the first pressing member is installed at the opening of the box, the pressing area formed below the first pressing member corresponds to the bonding area, thereby fixing the upper and lower surfaces of the target material respectively.

[0159] It can be understood that the mounting assembly in this embodiment may include the same or similar structure as any embodiment in this document.

[0160] Embodiment 2

[0161] like Figure 1-Figure 2 As shown, the present application also provides a desktop-level absorption device based on reflective mirror heating.

[0162] Plastic machines, including:

[0163] The box body 1 has an installation component 10 disposed at the opening of the box body, and the installation component is used to install

[0164] Target material to be formed 3;

[0165] and a cover body 2 matched with the box body, wherein a heating component 21 is arranged inside the cover body, and

[0166] The heating assembly comprises:

[0167] A first mirror reflection plate 211 is disposed on the top plate inside the cover 2;

[0168] A second mirror reflector 212 on at least one side wall of the interior; and a

[0169] at least one heating element 213;

[0170] When the cover is closed and the heating assembly is in a heating state, the heat emitted by the heating element 213 is evenly reflected to the target material fixed at the opening of the box through the cooperation of the first mirror reflection plate 211 and the second mirror reflection plate 212 .

[0171] Alternatively, in some other embodiments, the first mirror reflector 211 and the at least one side

[0172] The second mirror reflection plates 212 on the wall are enclosed to form a heat collecting space III;

[0173] At least one heating element 213, the heating element 213 is arranged in the heat collecting space III, and

[0174] The heating element 213 is used to emit at least one radiation line;

[0175] Among them, when the cover is closed and the heating element is in a heating state, at least one of the radiation lines will be reflected at least once on the first mirror reflection plate 211 and the second mirror reflection plate 212, and then contact the target material; wherein multiple radiation lines are evenly dispersed and reflected on the target material after at least two reflections.

[0176] In some embodiments, the heat collecting space is in the form of a rectangular platform, and the opening of the lower bottom surface of the rectangular platform is arranged toward the box opening.

[0177] The cuboid frustum is a special type of pseudo-cylindrical body, with two bases that are rectangular (or quasi-rectangular, including rectangles with chamfered corners on adjacent sides, or

[0178] A prism whose adjacent sides are connected by arcs and whose corresponding sides are parallel or nearly parallel is called a rectangular cone.

[0179] In some embodiments, when the heating component finishes heating, the cover 2 can be opened during the blister molding process. For example, when the operator needs to dissipate heat as quickly as possible, the cover 2 can be opened after the heating is finished.

[0180] In some embodiments, Fig.10 As shown, the first mirror reflector and the second mirror reflector form an angle toward the inside of the box, and the angle β is greater than or equal to 90°, so that the first mirror reflector and the second mirror reflector cooperate to form a heat collecting space III.

[0181] In this embodiment, a first mirror reflector plate, a second mirror reflector plate and a heating element are used to cooperate with each other.

[0182] On the one hand, each point on the target material can be heated evenly through mirror reflection, ensuring the uniformity of the wall thickness of the target material during the blowing and stretching process; on the other hand, the heat-collecting space III can effectively improve the heating efficiency.

[0183] In some embodiments, the distance between the heating element and the first mirror reflector is set to be less than about 20 mm, and the distance between the heating element and the target material fixed at the opening of the box is set to be about 35 mm-55 mm, so as to ensure the safe operation of the heating component while improving the efficiency and uniformity of heating.

[0184] In some embodiments, in order to further reduce the application cost of the blister machine, the diameter of the heating element is about 10 mm-18 mm, and the distance between two adjacent heating elements is set to be less than about 60 mm.

[0185] In some embodiments, the heating element is an infrared heating tube, and both ends of the infrared heating tube are respectively fixed on the side walls inside the cover body.

[0186] In some embodiments, a plurality of heating tubes are arranged evenly spaced apart inside the cover.

[0187] In some embodiments, the infrared heating tube is a carbon fiber infrared heating tube.

[0188] In some embodiments, the box is provided with a temperature monitoring component 19 for monitoring the heating temperature of the heating component. The temperature monitoring component may include an infrared temperature probe, and the infrared temperature probe is provided in the equipment space II inside the box.

[0189] In some embodiments, the interior of the box 1 is provided with a lifting space and an equipment space in sequence;

[0190] The lifting space is provided with a lifting platform 12 for carrying the mold, and at least one moving guide assembly 11 for allowing the lifting platform to move up and down in the lifting space; the equipment space is provided with a positive pressure assembly 13, a negative pressure assembly 14, and a power assembly 15;

[0191] The positive pressure component is used to pump positive pressure air into the box after the target material is heated to a corresponding state, so that the target material is uniformly deformed under the corresponding positive pressure and transformed into a bulging state; and the positive pressure component includes: a positive pressure interface 131, an air pump connected to the positive pressure interface 131;

[0192] The negative pressure component is used to make the upper surface of the lifting platform 12 and the lower surface of the target material 3 contact each other and enclose a sealed space IV by suction when the target material approaches or contacts the mold. As the negative pressure in the sealed space IV gradually increases, the target material will also be bonded to the mold under the action of the negative pressure. The negative pressure component includes: a negative pressure interface, and an air pump connected to the negative pressure interface;

[0193] The power assembly is connected to the moving guide assembly to control the moving guide assembly to drive the lifting platform to move up and down.

[0194] In this embodiment, the mirror reflection heating method is used in combination with the suction and blowing technology to further improve the product preparation success rate of the desktop-level blister machine (improve the wall thickness uniformity of the plastic sheet) and reduce the application cost of desktop-level products (that is, improve energy consumption utilization).

[0195] In some embodiments, a fitting area for fitting with the target material is provided at the edge of the opening; and the installation component 10 includes: a first pressing piece 101 for pressing the target material to the fitting area, and when the first pressing piece is installed at the opening, the pressing area formed under the first pressing piece corresponds to the fitting area, thereby fixing the upper and lower surfaces of the target material respectively.

[0196] In some embodiments, the contact area and / or the pressing area is made of rubber material.

[0197] In some embodiments, the mounting assembly further includes: a second pressing member 102, the second pressing member is used to control the pressing degree of the first pressing member 101; wherein the second pressing member 102 includes: a first rotating member 1021, a connecting member 1022, a fixing seat 1023 and a second rotating member 1024 connected in sequence; the first rotating member 1021 includes: a rotating connecting portion 1021a, and a rotating rod 1021b for controlling the rotation of the rotating connecting portion, and the second rotating member is used to press the first pressing member;

[0198] The first rotating member is rotatably connected to the first end of the connecting member and the first end of the second rotating member through the first rotating shaft 1025a and the second rotating shaft 1025b respectively; the second end of the connecting member is rotatably connected to the fixed seat through the third rotating shaft 1025c, and the fixed seat is rotatably connected to the second end of the second rotating member through the fourth rotating shaft 1025d; wherein, when the rotating rod rotates along a preset direction, the second rotating member rotates under the action of the second rotating shaft and the fourth rotating shaft, so that the pressure applied to the first pressing member gradually increases.

[0199] It can be understood that this embodiment may include any components that are the same or similar to the above embodiments, which will not be described in detail here.

[0200] In some embodiments, the material of the heating tube is preferably dehydroxylated quartz glass, and the material of the heating wire is preferably spiral carbon fiber wire.

[0201] In some embodiments, the heating tube can be straight or curved.

[0202] Furthermore, the fast temperature change characteristic of the carbon fiber infrared heating tube combined with the infrared temperature sensor can more accurately and dynamically control the heating temperature curve.

[0203] Correspondingly, the present application also provides a cover body heated based on a reflective mirror, wherein a heating component 21 is arranged inside the cover body, and the heating component comprises:

[0204] A first mirror reflection plate 211 is disposed on the top plate inside the cover 2;

[0205] A second mirror reflection plate 212 on at least one inner side wall; the first mirror reflection plate 211 and the second mirror reflection plate 212 on at least one inner side wall are enclosed to form a heat collecting space;

[0206] at least one heating element 213, the heating element 213 being disposed in the heat collecting space and configured to emit at least one radiation line;

[0207] Among them, when the cover is closed and the heating element is in a heating state, at least one of the radiation lines will be reflected at least once on the first mirror reflection plate 211 and the second mirror reflection plate 212, and then move to the lower bottom surface of the heat collection space; among them, after being reflected at least twice, multiple radiation lines are (evenly) dispersed and reflected in the lower bottom surface of the heat collection space.

[0208] In some embodiments, the first mirror reflection plate and four second mirror reflection plates 212 adjacently arranged along the side edges of the first mirror reflection plate together enclose the heat collecting space in a rectangular platform structure.

[0209] In some embodiments, the lower bottom surface of the heat collecting space is open to reserve installation space for the target material to be formed.

[0210] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0211] Through the description of the above implementation mode, the technicians in this field can clearly understand that the above-mentioned embodiment method can be implemented by means of software plus the necessary general hardware platform, and of course, it can also be implemented by hardware, but in many cases the former is a better implementation mode. Based on such an understanding, the technical solution of the present application is essentially or the part that contributes to the prior art can be embodied in the form of a software product, and the computer software product is stored in a storage medium (such as ROM / RAM, disk, CD), including several instructions to enable a computer terminal (which can be a mobile phone, computer, server, or network equipment, etc.) to execute the method described in each embodiment of the present application. The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation modes, which are merely illustrative and not restrictive. Under the enlightenment of the present application, the ordinary technicians in this field can also make many forms without departing from the scope protected by the purpose of the present application and the claims, which all belong to the protection of the present application.

Claims

1. A cover body based on reflective mirror heating, characterized in that: A heating component (21) is arranged inside the cover body, and the heating component comprises: A first mirror reflection plate (211) is arranged on the top plate inside the cover body (2); a second mirror reflection plate (212) is arranged on at least one side wall inside the cover body (2); the first mirror reflection plate (211) and the second mirror reflection plate (212) on the at least one side wall are enclosed to form a heat collecting space; at least one heating element (213), the heating element (213) being arranged in the heat collecting space, and the heating element (213) being used to emit at least one radiation line; When the heating element is in a heating state, at least one of the radiation lines will be reflected at least once on the first mirror reflection plate (211) and the second mirror reflection plate (212), and then move to the lower bottom surface of the heat collection space; after being reflected at least twice, a plurality of the radiation lines will be evenly dispersed and reflected in the lower bottom surface of the heat collection space.

2. The cover according to claim 1, characterized in that: The first mirror reflection plate and four second mirror reflection plates (212) arranged adjacent to the side edges of the first mirror reflection plate together enclose the heat collecting space in a rectangular platform structure.

3. The cover according to claim 1, characterized in that: The heating element is an infrared heating tube, and the corresponding radiation is infrared.

4. The cover according to any one of claims 1 to 3, characterized in that: The lower bottom surface of the heat collecting space is open to reserve installation space for the target material to be formed.

5. A blister machine, characterized in that: include: A box body (1), wherein an opening of the box body is used to place a target material (3) to be formed; and a cover body (2) matched with the box body, wherein a heating component (21) is arranged inside the cover body, and the heating component comprises: A first mirror reflection plate (211) is arranged on the top plate inside the cover body (2); a second mirror reflection plate (212) is arranged on at least one side wall inside the cover body (2); the first mirror reflection plate (211) and the second mirror reflection plate (212) on the at least one side wall are enclosed to form a heat collecting space; at least one heating element (213), the heating element (213) being arranged in the heat collecting space, and the heating element (213) being used to emit at least one radiation line; When the cover is closed and the heating element is in a heating state, at least one of the radiation lines will be reflected at least once on the first mirror reflection plate (211) and the second mirror reflection plate (212), and then contact the target material; after being reflected at least twice, a plurality of the radiation lines will be evenly dispersed and reflected on the target material.

6. The blister machine according to claim 5, characterized in that: The heat collecting space is in the form of a rectangular table structure; and / or the radiation rays are infrared rays.

7. The blister machine according to claim 5, characterized in that: The target material is a plastic sheet.

8. The blister machine according to claim 5, characterized in that: A bonding area (103) for bonding with the target material is arranged at the edge of the opening, and the blister molding machine further comprises: a first pressing member (101) for pressing the target material to the bonding area, and when the first pressing member is installed at the opening, the pressing area formed below the first pressing member corresponds to the bonding area, thereby fixing the upper and lower surfaces of the target material respectively.

9. The blister machine according to claim 8, characterized in that: The fitting area and / or the pressing area is also provided with an anti-slip structure.

10. The blister machine according to claim 5, characterized in that: The heating element is an infrared heating tube, and two ends of the infrared heating tube are respectively fixed to the second mirror reflection plate.

Citation Information

Patent Citations

  • Desktop-level plastic vacuum forming machine

    CN214927008U

  • Desktop-level vacuum back suction forming plastic suction machine

    CN215242812U