Composite sensor module of third-generation tire pressure monitoring system

By adopting modular design and sealant wrapping treatment in the tire pressure monitoring sensor, the problem of battery cannot be replaced easily is solved, and the convenience of battery replacement and the dust-proof and waterproof performance of the equipment are improved.

CN222859132UActive Publication Date: 2025-05-13JIANGSU SPEED AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202421599674.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-13
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the existing tire pressure monitoring sensor, the battery cannot be replaced easily, resulting in the entire sensor that needs to be replaced as a whole when the battery fails or is damaged, which increases maintenance difficulty and cost.

Method used

A composite sensor module of the third generation tire pressure monitoring system is designed, adopting a modular design, the battery is installed on the mounting cover plate, connected to the housing through mounting bolts, power supply between the battery and PCB components, and dust-proof and waterproof performance is improved by wrapping the sealant.

Benefits of technology

It realizes convenient battery replacement, simplifies the maintenance process, improves the convenience of use and the dust-proof and waterproof performance of the equipment, extends the service life of the equipment, and improves production and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite sensor module of a third-generation tire pressure monitoring system, which comprises a mounting shell, and an inflating valve is arranged on the mounting shell; a mounting cover plate is further arranged on the mounting shell, a PCB assembly is arranged in the mounting shell, a battery is arranged on the mounting cover plate, mounting bolts are further arranged on the mounting cover plate, and the mounting bolts are connected with the mounting shell, so that the mounting cover plate is connected to the mounting shell to drive the battery to be in contact with the PCB assembly for power supply; compared with the prior art, the battery box has the beneficial effects that by adopting the modular design, the battery box realizes the convenient replacement of the battery, and the battery can be replaced only by opening the mounting cover plate, so that the maintenance process is simplified, and the use convenience is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a composite sensor module of a third generation tire pressure monitoring system. Background Art

[0002] The tire pressure monitoring sensor is installed on the rim of the tire, including the sensor monitoring module, valve stem and fasteners. The sensor module is usually composed of a housing, a PCB assembly (including batteries, antennas, PCB boards, chips, etc.), a sealing gasket, etc. The tire pressure monitoring sensor is powered by the battery on the PCB assembly.

[0003] In the current tire pressure monitoring sensors, most batteries are connected to the PCB board by directly welding the battery pins to the PCB board, and the battery, chip and other hardware are welded on the PCB board to form a PCB assembly. The PCB assembly is then sealed in the shell by means of sealant or by laser welding the cover plate to the shell to seal the PCB assembly to achieve waterproof and dustproof properties of the PCB assembly and other hardware. Such a non-replaceable structural form of parts will cause the entire sensor product to be scrapped when the battery is out of power or damaged, and it needs to be replaced as a whole. In view of this, the utility model proposes a composite sensor module for a third-generation tire pressure monitoring system to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a composite sensor module of a third generation tire pressure monitoring system to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A composite sensor module of a third-generation tire pressure monitoring system comprises a mounting housing, wherein a valve is arranged on the mounting housing;

[0007] The mounting shell is also provided with a mounting cover plate, a PCB assembly is arranged in the mounting shell, a battery is arranged on the mounting cover plate, and mounting bolts are also arranged on the mounting cover plate. The mounting bolts are connected to the mounting shell, so that the mounting cover plate is connected to the mounting shell, driving the battery to contact the PCB assembly for power supply.

[0008] As an improvement of the above technical solution, a connecting sleeve is provided on the installation shell, and the connecting sleeve is provided with a fixing hole;

[0009] The air valve is provided with a fixing rod, the fixing rod is matched with the fixing hole, and the fixing rod is arranged in the fixing hole.

[0010] As an improvement of the above technical solution, the fixing rod is provided with a first mounting through hole, the first mounting through hole is threadedly connected with the mounting bolt, the connecting sleeve is provided with a second mounting through hole, and the first mounting through hole and the second mounting through hole are matched in size and position;

[0011] The mounting bolt is connected between the first mounting through hole and the second mounting through hole so that the valve is positioned on the connecting sleeve.

[0012] As an improvement of the above technical solution, a connecting plate is provided on the installation cover plate, and a third installation through hole is opened on the connecting sleeve;

[0013] The mounting bolts are connected between the first mounting through hole, the second mounting through hole and the third mounting through hole, so that the connecting plate is positioned on the connecting sleeve.

[0014] As an improvement of the above technical solution, the installation cover is provided with a positioning hook, and a positioning groove is opened on the inner wall of the installation shell, and the position and size of the positioning hook are matched with the positioning groove.

[0015] As an improvement of the above technical solution, two groups of arc-shaped limit plates are arranged on the installation cover plate, the two groups of arc-shaped limit plates are symmetrically arranged, the battery is arranged between the two groups of arc-shaped limit plates, and the side wall of the battery is in close contact with the side wall of the arc-shaped limit plate.

[0016] As an improvement of the above technical solution, a first conductive elastic plate is provided on the PCB assembly, a second conductive elastic plate is provided on the mounting cover plate, a lead is further provided on the second conductive elastic plate, the lead is connected to the PCB assembly, and the first conductive elastic plate and the second conductive elastic plate are matched in position;

[0017] The battery is arranged between the first conductive elastic plate and the second conductive elastic plate.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] By adopting a modular design, the utility model realizes convenient replacement of batteries, which can be replaced by simply opening the installation cover, simplifying the maintenance process and greatly improving the convenience of use. At the same time, through the sealant wrapping treatment and the tightly connected structural design, the dust and water resistance and overall reliability of the equipment are effectively improved, ensuring power supply stability and extending the service life of the equipment. In addition, the modular design also improves production and maintenance efficiency, facilitating rapid troubleshooting and component replacement in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2It is a structural schematic diagram of the valve of the utility model;

[0022] Figure 3 This is a schematic diagram of the connection between the installation housing and the installation cover of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the installation shell of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the utility model when installing the housing from another angle;

[0025] Figure 6 This is a schematic diagram of the structure of the installation cover of the utility model;

[0026] Figure 7 This is a schematic diagram of the positions of the cover plate and the battery for installing the utility model.

[0027] In the figure: 10, valve nozzle; 11, fixing rod; 12, first mounting through hole; 20, mounting shell; 21, positioning groove; 22, connecting sleeve; 23, fixing hole; 24, PCB assembly; 25, first conductive elastic plate; 26, second mounting through hole; 30, mounting cover; 31, positioning hook; 32, lead wire; 33, second conductive elastic plate; 34, arc-shaped limit plate; 35, connecting plate; 36, third mounting through hole; 40, mounting bolt; 50, battery. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example:

[0030] like Figure 1-7 As shown, this embodiment proposes a composite sensor module of a third-generation tire pressure monitoring system, including a mounting housing 20, on which a valve 10 is disposed;

[0031] The mounting shell 20 is also provided with a mounting cover 30, a PCB assembly 24 is arranged in the mounting shell 20, a battery 50 is arranged on the mounting cover 30, and a mounting bolt 40 is also arranged on the mounting cover 30. The mounting bolt 40 is connected to the mounting shell 20, so that the mounting cover 30 is connected to the mounting shell 20, driving the battery 50 to contact the PCB assembly 24 for power supply.

[0032] In this case, the PCB assembly 24 is composed of a PCB board and multiple groups of sensors, including but not limited to pressure sensors, temperature sensors, and acceleration sensors. Of course, after the assembly is completed, it is wrapped and sealed with sealant to form a block-shaped PCB assembly 24.

[0033] In this embodiment, during the installation of the battery 50, a sealant is first introduced into the installation housing 20 to wrap the PCB board and multiple sets of sensors to form a PCB assembly 24, and then the battery 50 is installed on the installation cover 30, and then the installation cover 30 is closed on the installation housing 20 and connected to the installation housing 20 by the installation bolts 40, so that the installation cover 30 is positioned on the installation housing 20, so that the battery 50 is in contact with the PCB assembly 24 for power supply, and the battery 50 is replaced at a later stage, and it only needs to open the installation cover 30;

[0034] By adopting a modular design, the utility model realizes convenient replacement of the battery 50, which can be replaced by simply opening the installation cover 30, thereby simplifying the maintenance process and greatly improving the convenience of use. At the same time, through the sealant wrapping treatment and the tightly connected structural design, the dust and water resistance and overall reliability of the equipment are effectively improved, the power supply stability is ensured, and the service life of the equipment is extended. In addition, the modular design also improves the production and maintenance efficiency, and facilitates rapid troubleshooting and component replacement in the later stage.

[0035] Specifically, the mounting housing 20 is provided with a connecting sleeve 22, and the connecting sleeve 22 is provided with a fixing hole 23;

[0036] The valve 10 is provided with a fixing rod 11 , which is matched with the fixing hole 23 and is disposed in the fixing hole 23 .

[0037] Specifically, the fixing rod 11 is provided with a first mounting through hole 12, the first mounting through hole 12 is threadedly connected with the mounting bolt 40, the connecting sleeve 22 is provided with a second mounting through hole 26, and the first mounting through hole 12 and the second mounting through hole 26 are matched in size and position;

[0038] The mounting bolt 40 is connected between the first mounting through hole 12 and the second mounting through hole 26 , so that the valve 10 is positioned on the connecting sleeve 22 .

[0039] Specifically, a connecting plate 35 is provided on the installation cover plate 30, and a third installation through hole 36 is opened on the connecting sleeve 22;

[0040] The mounting bolts 40 are connected between the first mounting through hole 12 , the second mounting through hole 26 and the third mounting through hole 36 , so that the connecting plate 35 is positioned on the connecting sleeve 22 .

[0041] In this embodiment, when the mounting cover 30 is placed on the mounting shell 20, the mounting bolt 40 is passed through the third mounting through hole 36, the second mounting through hole 26 and the first mounting through hole 12 in sequence, and the mounting bolt 40 is connected to the fixing rod 11 through the thread cooperation with the first mounting through hole 12. The mounting bolt 40 can fix the fixing rod 11, the connecting sleeve 22 and the connecting plate 35 together as a whole, so that after the battery 50 is installed, the mounting cover 30 can be prevented from detaching from the mounting shell 20, and the stability of the installation of the battery 50 can be improved.

[0042] Specifically, the installation cover plate 30 is provided with a positioning hook 31 , and a positioning groove 21 is opened on the inner wall of the installation shell 20 , and the positioning hook 31 is adapted to the positioning groove 21 in position and size.

[0043] In this embodiment, when the cover plate 30 is installed for connection, the positioning hook 31 is first placed in the positioning groove 21, and then the connecting plate 35 is connected to the connecting sleeve 22, so that the stability of the installation of the cover plate 30 can be improved.

[0044] Specifically, two groups of arc-shaped limit plates 34 are arranged on the installation cover plate 30 , and the two groups of arc-shaped limit plates 34 are symmetrically arranged. The battery 50 is arranged between the two groups of arc-shaped limit plates 34 , and the side walls of the battery 50 are in close contact with the side walls of the arc-shaped limit plates 34 .

[0045] In this embodiment, the battery 50 can be limited by two sets of arc-shaped limiting plates 34 to prevent the battery 50 from having position deviation and affecting the normal monitoring process.

[0046] Specifically, the PCB assembly 24 is provided with a first conductive elastic plate 25, the mounting cover 30 is provided with a second conductive elastic plate 33, the second conductive elastic plate 33 is further provided with a lead 32, the lead 32 is connected to the PCB assembly 24, and the first conductive elastic plate 25 and the second conductive elastic plate 33 are matched in position;

[0047] The battery 50 is disposed between the first conductive elastic plate 25 and the second conductive elastic plate 33 .

[0048] In this embodiment, the battery 50 is connected between the first conductive elastic plate 25 and the second conductive elastic plate 33 , which can facilitate the battery 50 to perform a power supply process.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite sensor module for a third generation tire pressure monitoring system, characterized in that: It comprises a mounting shell (20), on which a valve (10) is arranged; The mounting shell (20) is also provided with a mounting cover plate (30), a PCB assembly (24) is arranged in the mounting shell (20), a battery (50) is arranged on the mounting cover plate (30), and mounting bolts (40) are also arranged on the mounting cover plate (30), and the mounting bolts (40) are connected to the mounting shell (20), so that the mounting cover plate (30) is connected to the mounting shell (20), driving the battery (50) to contact the PCB assembly (24) for power supply.

2. The composite sensor module of the third generation tire pressure monitoring system according to claim 1, characterized in that: The installation housing (20) is provided with a connecting sleeve (22), and the connecting sleeve (22) is provided with a fixing hole (23); The air valve (10) is provided with a fixing rod (11), the fixing rod (11) is matched with the fixing hole (23), and the fixing rod (11) is arranged in the fixing hole (23).

3. The composite sensor module of the third generation tire pressure monitoring system according to claim 2, characterized in that: The fixing rod (11) is provided with a first mounting through hole (12), the first mounting through hole (12) being threadedly connected to a mounting bolt (40), the connecting sleeve (22) is provided with a second mounting through hole (26), and the first mounting through hole (12) and the second mounting through hole (26) are matched in size and position; The mounting bolt (40) is connected between the first mounting through hole (12) and the second mounting through hole (26), so that the valve (10) is positioned on the connecting sleeve (22).

4. The composite sensor module of the third generation tire pressure monitoring system according to claim 3, characterized in that: A connecting plate (35) is provided on the installation cover plate (30), and a third installation through hole (36) is provided on the connecting sleeve (22); The mounting bolt (40) is connected between the first mounting through hole (12), the second mounting through hole (26) and the third mounting through hole (36), so that the connecting plate (35) is positioned on the connecting sleeve (22).

5. The composite sensor module of the third generation tire pressure monitoring system according to claim 4, characterized in that: The installation cover plate (30) is provided with a positioning hook (31), and a positioning groove (21) is provided on the inner wall of the installation housing (20), and the positioning hook (31) and the positioning groove (21) are matched in position and size.

6. The composite sensor module of the third generation tire pressure monitoring system according to claim 1, characterized in that: Two groups of arc-shaped limit plates (34) are arranged on the installation cover plate (30), the two groups of arc-shaped limit plates (34) are symmetrically arranged, the battery (50) is arranged between the two groups of arc-shaped limit plates (34), and the side wall of the battery (50) is in close contact with the side wall of the arc-shaped limit plate (34).

7. The composite sensor module of the third generation tire pressure monitoring system according to claim 1, characterized in that: The PCB assembly (24) is provided with a first conductive elastic plate (25), the mounting cover plate (30) is provided with a second conductive elastic plate (33), the second conductive elastic plate (33) is further provided with a lead wire (32), the lead wire (32) is connected to the PCB assembly (24), and the first conductive elastic plate (25) and the second conductive elastic plate (33) are matched in position; The battery (50) is arranged between the first conductive elastic plate (25) and the second conductive elastic plate (33).