LED support blanking device of glue filling equipment

By designing the LED bracket loading device of the glue filling equipment, the automatic separation and placement of the LED bracket and the mold strip is achieved by using the clamping mechanism and the sliding unit, the problem of low manual stacking efficiency in the prior art is solved, reducing production costs and improving efficiency.

CN222860503UActive Publication Date: 2025-05-13GUANGSHENG OPTOELECTRONICS TECHNOLOGY (HUIZHOU) CO LTD
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Patent Information

Application Number
CN202421693954.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-13
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In existing LED production equipment, the formed LED brackets need to be manually placed, resulting in increased production costs and inefficient efficiency, which cannot meet production needs.

Method used

A kind of LED bracket loading device of glue filling equipment is designed, including a frame, a clamping mechanism, a pushing mechanism and a material collection mechanism. The LED bracket is separated from the mold strip through the clamping mechanism, and the sliding unit and a lifting unit are used to realize automatic coding and placement in the material collection mechanism.

Benefits of technology

It realizes that the LED bracket and the mold strip are automatically placed in the material collection mechanism after separation, without manual placing, which reduces manpower investment, saves production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a glue filling equipment LED support blanking device, which comprises a rack, a clamping mechanism, a pushing mechanism and a material receiving mechanism, the clamping mechanism, the pushing mechanism and the material receiving mechanism are arranged on the rack, the material receiving mechanism, the pushing mechanism and the clamping mechanism are arranged adjacently, the material receiving mechanism is provided with a material receiving support, the material receiving support is arranged obliquely, and the pushing mechanism is arranged on the material receiving support. The clamping mechanism comprises a fixing frame, a lifting unit, a sliding unit and a clamping unit, the sliding unit is arranged on the fixing frame and can move in the first direction, the lifting unit is installed on the sliding unit, the lifting unit is connected with the clamping unit, and the clamping unit is connected with the sliding unit. The lifting unit can drive the clamping unit to move up and down in the second direction. According to the scheme, the LED supports and the die strips can be automatically stacked in the material collecting mechanism after being separated, manpower input is reduced, production cost is saved, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED production equipment, in particular to a material discharging device for an LED bracket of a glue filling equipment. Background Art

[0002] Light-emitting diodes, or LEDs for short, are a commonly used light-emitting device. In the LED processing technology, after the glue is poured and packaged, the bracket mold strip needs to be sent to the oven for baking to solidify the glue. After baking, the formed LED bracket needs to be separated from the mold strip and then neatly arranged in a receiving jig. The receiving jig is then placed in a lead cutting device for lead cutting. In the prior art, the formed LED bracket is generally taken out by a feeding device and placed in a receiving tray. The LED bracket is then manually stacked in a receiving jig and sent to a lead cutting device for processing. This operation process not only requires manpower and increases production costs, but also has a low efficiency in manual stacking, which cannot meet production needs. Utility Model Content

[0003] The utility model aims to provide a material discharging device for LED brackets of glue potting equipment, which can automatically stack the LED brackets in a material receiving mechanism after being separated from the mold strips, thereby reducing manpower input, saving production costs and improving production efficiency.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] The unloading device of the LED bracket of the glue potting equipment comprises a frame, a clamping mechanism, a pushing mechanism, and a material receiving mechanism. The clamping mechanism, the pushing mechanism and the material receiving mechanism are installed on the frame. The material receiving mechanism and the pushing mechanism are arranged adjacent to the clamping mechanism. The material receiving mechanism is provided with a material receiving bracket, and the material receiving bracket is arranged obliquely. The clamping mechanism comprises a fixed frame, a lifting unit, a sliding unit and a clamping unit. The sliding unit is arranged on the fixed frame, and the sliding unit can move along a first direction. The lifting unit is installed on the sliding unit, and the lifting unit is connected to the clamping unit. The lifting unit can drive the clamping unit to move up and down along a second direction.

[0006] When the bracket mold strip is transported to the clamping mechanism through the conveying mechanism and positioned, the lifting unit drives the clamping unit to descend and clamp the LED bracket, and then the lifting unit drives the clamping unit to rise to separate the LED bracket from the mold strip. When the clamping unit returns to the starting point, the clamping unit is driven by the sliding unit to move to the receiving mechanism. During the movement, the receiving bracket can pass through the gap of the LED bracket. When the clamping unit releases the LED bracket, the receiving bracket can stably place the LED bracket. The receiving bracket is tilted, and the LED bracket can slide along the receiving bracket and be neatly arranged on the receiving mechanism in sequence without manual stacking. Through this design, the LED bracket can be automatically stacked in the receiving mechanism after being separated from the mold strip, without the need for manual stacking, reducing manpower input, saving production costs, and improving production efficiency.

[0007] Further, the sliding unit includes a first sliding guide rail, a second sliding guide rail, a first sliding drive member and a second sliding drive member, the first sliding guide rail and the second sliding guide rail are fixed to the fixed frame in parallel with each other, and the first sliding drive member and the second sliding drive member are slidingly connected to the first sliding guide rail and the second sliding guide rail respectively.

[0008] The first sliding guide rail and the second sliding guide rail are fixed on the fixed frame in parallel with each other along the first direction. The first sliding drive member and the second sliding drive member can slide along the first sliding guide rail and the second sliding guide rail synchronously to approach or move away from the material receiving mechanism. After the clamping unit clamps the LED bracket, the first sliding drive member and the second sliding drive member synchronously drive the clamping unit to approach the material receiving mechanism to place the LED bracket on the material receiving bracket.

[0009] Furthermore, the lifting unit includes a lifting drive member and a first support plate, the first support plate is connected to the first sliding drive member and the second sliding drive member, and the lifting drive member is installed on the first support plate.

[0010] The lifting drive member is fixed relative to the first sliding drive member and the second sliding drive member through the first supporting plate, so that the lifting drive member can move synchronously with the first sliding drive member and the second sliding drive member.

[0011] Furthermore, the lifting unit further includes a guide column and a second support plate, the guide column passes through the first support plate and is connected to the second support plate, and the lifting drive member is connected to the second support plate.

[0012] The clamping unit is installed on the second support plate, and the output end of the lifting drive is connected to the second support plate, thereby driving the clamping unit to rise and fall along the second direction. Guide columns are arranged on both sides of the lifting drive to ensure the stability of the lifting of the second support plate.

[0013] Furthermore, the clamping unit includes a clamping drive, a first clamping plate and a second clamping plate. The clamping drive and the first clamping plate are fixed to the second supporting plate. The clamping drive is drivingly connected to the second clamping plate and can drive the second clamping plate to approach or move away from the first clamping plate.

[0014] When the bracket mold strip enters the clamping mechanism and is positioned, the first clamping plate and the second clamping plate are located in the middle position above the LED bracket, and their lengths are less than the length of the LED bracket. When the lifting unit drives the clamping unit close to the LED bracket, the LED bracket extends between the first clamping plate and the second clamping plate, and the clamping drive drives the second clamping plate close to the first clamping plate to clamp the LED bracket. When the sliding unit drives the clamping unit close to the material receiving mechanism, the clamping drive drives the second clamping plate away from the first clamping plate to release the LED bracket.

[0015] Furthermore, the frame is provided with a support platform, the support platform is arranged opposite to the clamping mechanism, the support platform is provided with an inclined surface, and the material receiving mechanism is installed on the inclined surface.

[0016] An inclined support platform is provided on the front side of the clamping mechanism to install the receiving mechanism, so that the receiving bracket can be placed in an inclined state, so that the LED bracket can slide by gravity after being placed on the receiving bracket, so that the LED bracket can be neatly arranged on the receiving mechanism.

[0017] Furthermore, the support platform is provided with a plurality of positioning blocks, the positioning blocks surround and form an installation area, and the material receiving mechanism is installed in the installation area.

[0018] A plurality of positioning blocks are arranged around the supporting platform, so that the material receiving mechanism can be quickly positioned and installed when it is installed, and can limit the material receiving mechanism from sliding along the inclined surface.

[0019] Furthermore, the material receiving bracket includes a first material receiving bracket and a second material receiving bracket, and the first material receiving bracket and the second material receiving bracket are parallel to each other and the distance between them is adjustable.

[0020] The material receiving bracket is configured as a first material receiving bracket and a second material receiving bracket parallel to each other, which can ensure that it can be inserted into the gap of the LED bracket, and the first material receiving bracket and the second material receiving bracket can adjust the spacing to accommodate LED brackets of different specifications and lengths, thereby improving the compatibility of the material receiving mechanism.

[0021] Furthermore, the pushing mechanism is arranged beside the clamping mechanism, and the pushing mechanism can push the mold strip along the third direction to move out of the clamping mechanism.

[0022] After the clamping mechanism takes away the LED bracket, the empty mold strip is pushed by the pushing mechanism along the third direction to the mold strip recovery track for recovery.

[0023] Compared with the prior art, the beneficial effects of the utility model are:

[0024] When the bracket mold strip is transported to the clamping mechanism through the conveying mechanism and positioned, the lifting unit drives the clamping unit to descend and clamp the LED bracket, and then the lifting unit drives the clamping unit to rise to separate the LED bracket from the mold strip. When the clamping unit returns to the starting point, the clamping unit is driven by the sliding unit to move to the receiving mechanism. During the movement, the receiving bracket can pass through the gap of the LED bracket. When the clamping unit releases the LED bracket, the receiving bracket can stably place the LED bracket. The receiving bracket is tilted, and the LED bracket can slide along the receiving bracket and be neatly arranged on the receiving mechanism in sequence without manual stacking. Through this design, the LED bracket can be automatically stacked in the receiving mechanism after being separated from the mold strip, without the need for manual stacking, reducing manpower input, saving production costs, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of a LED bracket unloading device of a glue potting equipment according to an embodiment of the utility model.

[0026] Figure 2 This is a schematic diagram of the installation of a material receiving mechanism on a support platform according to an embodiment of the utility model.

[0027] Figure 3 This is a diagram showing the connection positions of the lifting unit, the sliding unit and the clamping unit according to an embodiment of the present invention.

[0028] Figure 4 This is a connection position relationship diagram of the lifting unit, the sliding unit and the clamping unit from another perspective according to an embodiment of the utility model.

[0029] Figure 5 for Figure 3 Bottom view of .

[0030] Illustrations: 1-frame, 2-clamping mechanism, 3-pushing mechanism, 4-material receiving mechanism, 11-support platform, 111-positioning block, 112-inclined surface, 113-installation area, 21-fixed frame, 22-lifting unit, 23-sliding unit, 24-clamping unit, 41-material receiving bracket, 221-lifting drive member, 222-first support plate, 223-guide column, 224-second support plate, 231-first sliding guide rail, 232-second sliding guide rail, 233-first sliding drive member, 234-second sliding drive member, 241-clamping drive member, 242-second clamping plate, 243-first clamping plate, 411-first material receiving bracket, 412-second material receiving bracket. DETAILED DESCRIPTION

[0031] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the accompanying drawings. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein.

[0032] like Figures 1 to 5 As shown, the unloading device of the LED bracket of the glue potting equipment includes a frame 1, a clamping mechanism 2, a pushing mechanism 3, and a material receiving mechanism 4. The clamping mechanism 2, the pushing mechanism 3 and the material receiving mechanism 4 are installed on the frame 1. The material receiving mechanism 4 and the pushing mechanism 3 are arranged adjacent to the clamping mechanism 2. The material receiving mechanism 4 is provided with a material receiving bracket 41, and the material receiving bracket 41 is arranged obliquely. The clamping mechanism 2 includes a fixed frame 21, a lifting unit 22, a sliding unit 23 and a clamping unit 24. The sliding unit 23 is arranged on the fixed frame 21, and the sliding unit 23 can move along a first direction. The lifting unit 22 is installed on the sliding unit 23. The lifting unit 22 is connected to the clamping unit 24, and the lifting unit 22 can drive the clamping unit 24 to move up and down along a second direction.

[0033] When the bracket mold strip is transported to the clamping mechanism 2 through the conveying mechanism and positioned, the lifting unit 22 drives the clamping unit 24 to descend and clamp the LED bracket, and then the lifting unit 22 drives the clamping unit 24 to rise to separate the LED bracket from the mold strip. When the clamping unit 24 returns to the starting point, driven by the sliding unit 23, the clamping unit 24 moves to the material receiving mechanism 4. During the movement, the material receiving bracket 41 can pass through the gap of the LED bracket. When the clamping unit releases the LED bracket, the material receiving bracket 41 can stably place the LED bracket. The material receiving bracket 41 is tilted, and the LED bracket can slide along the material receiving bracket 41 and be neatly arranged on the material receiving mechanism 4 in sequence without manual stacking. Through this design, the LED bracket can be automatically stacked in the material receiving mechanism 4 after being separated from the mold strip, without the need for manual stacking, reducing manpower input, saving production costs, and improving production efficiency.

[0034] like Figure 3 and Figure 4As shown, the sliding unit 23 includes a first sliding guide rail 231, a second sliding guide rail 232, a first sliding driving member 233 and a second sliding driving member 234. The first sliding guide rail 231 and the second sliding guide rail 232 are fixed to the fixing frame 21 in parallel with each other. The first sliding driving member 233 and the second sliding driving member 234 are slidingly connected to the first sliding guide rail 231 and the second sliding guide rail 232 respectively. The first sliding guide rail 231 and the second sliding guide rail 232 are fixed to the fixing frame 21 in parallel with each other along a first direction. The first sliding driving member 233 and the second sliding driving member 234 can slide along the first sliding guide rail 231 and the second sliding guide rail 232 synchronously to approach or move away from the material receiving mechanism 4. After the clamping unit 24 clamps the LED bracket, the first sliding driving member 233 and the second sliding driving member 234 synchronously drive the clamping unit 24 to approach the material receiving mechanism 4 to place the LED bracket on the material receiving bracket 41.

[0035] like Figure 3 and Figure 4 As shown, the lifting unit 22 includes a lifting drive 221, a first support plate 222, a guide column 223 and a second support plate 224. The first support plate 222 is connected to the first sliding drive 233 and the second sliding drive 234. The lifting drive 221 is installed on the first support plate 222. The guide column 223 passes through the first support plate 222 and is connected to the second support plate 224. The lifting drive 221 is relatively fixed to the first sliding drive 233 and the second sliding drive 234 through the first support plate 222, so that the lifting drive 221 can move synchronously with the first sliding drive 233 and the second sliding drive 234. The clamping unit 24 is installed on the second support plate 224, and the output end of the lifting drive 221 is connected to the second support plate 224, so as to drive the clamping unit 24 to rise and fall along the second direction. Guide posts 223 are provided on both sides of the lifting drive member 221 to ensure the stability of the lifting of the second support plate 224 .

[0036] like Figure 5As shown, the clamping unit 24 includes a clamping drive 241, a first clamping plate 243 and a second clamping plate 242. The clamping drive 241 and the first clamping plate 243 are fixed to the second support plate 224. The clamping drive 241 is connected to the second clamping plate 242 and can drive the second clamping plate 242 to approach or move away from the first clamping plate 243. When the bracket mold bar enters the clamping mechanism and is positioned, the first clamping plate 243 and the second clamping plate 242 are located in the middle position above the LED bracket, and the length is less than the length of the LED bracket. When the lifting unit 22 drives the clamping unit 24 to approach the LED bracket, the LED bracket extends between the first clamping plate 243 and the second clamping plate 242, and the clamping drive 241 drives the second clamping plate 242 to approach the first clamping plate 243 to clamp the LED bracket. When the sliding unit 23 drives the clamping unit 24 to approach the material receiving mechanism 4, the clamping drive 241 drives the second clamping plate 242 away from the first clamping plate 243 to release the LED bracket.

[0037] like Figure 2 As shown, the frame 1 is provided with a support platform 11, which is arranged opposite to the clamping mechanism 2, and the support platform 11 is provided with an inclined surface 112, and the material receiving mechanism 4 is installed on the inclined surface 112. The support platform 11 is provided with a plurality of positioning blocks 111, and the positioning blocks 111 surround and form an installation area 113, and the material receiving mechanism 4 is installed in the installation area 113. The inclined support platform 11 is arranged on the front side of the clamping mechanism 2 to install the material receiving mechanism 4, and the material receiving bracket 41 can be placed in an inclined state, so that the LED bracket can slide by gravity after being placed on the material receiving bracket 41, so that the LED bracket can be neatly arranged on the material receiving mechanism 4. A plurality of positioning blocks 111 are arranged around the support platform 11, and the material receiving mechanism 4 can be quickly positioned and installed when it is installed, and the material receiving mechanism 4 can be restricted from sliding along the inclined surface.

[0038] like Figure 2 As shown, the material receiving bracket 41 includes a first material receiving bracket 411 and a second material receiving bracket 412, and the first material receiving bracket 411 and the second material receiving bracket 412 are parallel to each other and the spacing is adjustable. The first material receiving bracket 411 and the second material receiving bracket 412 can be installed on the slide rail and adjusted by the driving mechanism. The material receiving bracket 41 is set as the first material receiving bracket 411 and the second material receiving bracket 412 that are parallel to each other, which can ensure that it can be inserted into the gap of the LED bracket, and the first material receiving bracket 411 and the second material receiving bracket 412 can adjust the spacing to adapt to LED brackets of different specifications and lengths, thereby improving the compatibility of the material receiving mechanism 4.

[0039] like Figure 1As shown, the push mechanism 3 is arranged beside the clamping mechanism 2, and the push mechanism 3 can push the mold bar along the third direction to move it out of the clamping mechanism. When the clamping mechanism 2 takes away the LED bracket, the empty mold bar is pushed by the push mechanism 3 along the third direction to the mold bar recovery track for recovery, and the mold bar equipped with the LED bracket enters the clamping mechanism and is positioned under the transportation of the transmission mechanism.

[0040] In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the definition of "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. The LED bracket unloading device of the glue filling equipment is characterized by: It includes a frame, a clamping mechanism, a pushing mechanism, and a material receiving mechanism, wherein the clamping mechanism, the pushing mechanism, and the material receiving mechanism are installed on the frame, and the material receiving mechanism and the pushing mechanism are arranged adjacent to the clamping mechanism. The material receiving mechanism is provided with a material receiving bracket, and the material receiving bracket is arranged obliquely. The clamping mechanism includes a fixed frame, a lifting unit, a sliding unit, and a clamping unit, and the sliding unit is arranged on the fixed frame. The sliding unit can move along a first direction, and the lifting unit is installed on the sliding unit. The lifting unit is connected to the clamping unit, and the lifting unit can drive the clamping unit to move up and down along a second direction.

2. The LED bracket unloading device for glue filling equipment according to claim 1 is characterized in that: The sliding unit includes a first sliding guide rail, a second sliding guide rail, a first sliding driving member and a second sliding driving member. The first sliding guide rail and the second sliding guide rail are fixed to the fixed frame in parallel with each other. The first sliding driving member and the second sliding driving member are slidingly connected to the first sliding guide rail and the second sliding guide rail respectively.

3. The LED bracket unloading device for glue filling equipment according to claim 2 is characterized in that: The lifting unit includes a lifting drive member and a first support plate, the first support plate is connected to the first sliding drive member and the second sliding drive member, and the lifting drive member is installed on the first support plate.

4. The LED bracket unloading device for glue potting equipment according to claim 3, characterized in that: The lifting unit further includes a guide column and a second support plate, the guide column passes through the first support plate and is connected to the second support plate, and the lifting drive member is connected to the second support plate.

5. The LED bracket unloading device for glue potting equipment according to claim 4, characterized in that: The clamping unit includes a clamping drive, a first clamping plate and a second clamping plate. The clamping drive and the first clamping plate are fixed to the second supporting plate. The clamping drive is drivingly connected to the second clamping plate and can drive the second clamping plate to approach or move away from the first clamping plate.

6. The LED bracket unloading device for glue filling equipment according to claim 1, characterized in that: The frame is provided with a support platform, the support platform is arranged opposite to the clamping mechanism, the support platform is provided with an inclined surface, and the material receiving mechanism is installed on the inclined surface.

7. The LED bracket unloading device for glue potting equipment according to claim 6, characterized in that: The support platform is provided with a plurality of positioning blocks, the positioning blocks surround and form an installation area, and the material receiving mechanism is installed in the installation area.

8. The LED bracket unloading device for glue potting equipment according to claim 1, characterized in that: The material receiving bracket comprises a first material receiving bracket and a second material receiving bracket, wherein the first material receiving bracket and the second material receiving bracket are parallel to each other and the distance between them is adjustable.

9. The LED bracket unloading device for glue potting equipment according to claim 1, characterized in that: The pushing mechanism is arranged beside the clamping mechanism, and the pushing mechanism can push the mold strip along the third direction to move out of the clamping mechanism.