Automatic cleaning device for filler intercepting net

By designing the automatic cleaning device of the filler interceptor network, the automatic cleaning of the interceptor network is achieved using the liquid level difference sensor and drive device, the problem of manual cleaning of the interceptor network blockage is solved, the degree of automation of the sewage treatment process is improved, and labor and costs are saved.

CN222861276UActive Publication Date: 2025-05-13SHENZHEN LIYUAN WATER DESIGN & CONSULTANT LTD
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Patent Information

Application Number
CN202421767381.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-13
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the existing sewage treatment process, the interceptor network is prone to blockage and requires manual cleaning, which leads to the inability to automate the sewage treatment process and is time-consuming and labor-intensive.

Method used

An automatic cleaning device for packing interceptor network is designed, including a guide rail assembly, a movable block, a first drive device and a liquid level difference sensor. The liquid level difference sensor monitors the liquid level difference on both sides of the interceptor network. When the liquid level is greater than the predetermined value, the movable block is driven to slide, and the cleaning component cleans the interceptor network.

Benefits of technology

The automatic cleaning function of the intercept network is realized, avoiding the suspension of sewage treatment process caused by blockage, and saving labor and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cleaning device for a filler intercepting net, the automatic cleaning device for the filler intercepting net comprises a guide rail assembly, a movable block, a first driving device, a cleaning assembly and a liquid level difference sensor, and the guide rail assembly extends along the outer contour of the intercepting net; the movable block is slidably mounted on the guide rail assembly; the first driving device is installed on the movable block or the guide rail assembly and used for driving the movable block to slide. The cleaning assembly is mounted on the movable block, and the cleaning assembly cleans the intercepting net when sliding along with the movable block; the liquid level difference sensor is arranged on one side of the intercepting net and used for detecting the liquid level difference between the two sides of the intercepting net, and the liquid level difference sensor is electrically connected with the first driving device. By means of the arrangement, after the water level flowing through the two sides of the intercepting net is larger than the preset value set by the liquid level difference sensor, the first driving device can be started to work, the movable block is driven to slide on the guide rail assembly, the cleaning assembly is driven by the movable block to clean the intercepting net, and blocking of the intercepting net is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of interception net cleaning, in particular to an automatic cleaning device for a filler interception net. Background Art

[0002] Moving Bed Biofilm Reactor (MBBR) is a new type of sewage treatment process that combines activated sludge (suspended growth) and biofilm method (fluidized attached growth). It has been widely used at home and abroad due to its advantages such as high efficiency, compactness, stability, flexibility, diversity and economic effectiveness.

[0003] In actual projects, interception nets are usually installed to prevent the loss of MBBR fillers. However, during use, the interception nets are easily clogged and need to be cleaned manually on a regular basis. In this way, the sewage treatment process cannot be carried out automatically without human intervention. The sewage treatment process is time-consuming and labor-intensive, so it is urgently in need of improvement. Utility Model Content

[0004] The main purpose of the utility model is to provide an automatic cleaning device for a filler interception net, so as to solve the problem in the related art that the interception net is blocked and needs to be cleaned manually.

[0005] To achieve the above-mentioned purpose, the utility model proposes an automatic cleaning device for a filler interception net, which comprises: a guide rail assembly, which is extended along the outer contour of the interception net; a movable block, which is slidably mounted on the guide rail assembly; a first driving device, which is mounted on the movable block or the guide rail assembly, and the first driving device is used to drive the movable block to slide; a cleaning assembly, which is mounted on the movable block, and the cleaning assembly cleans the interception net when sliding with the movable block; a liquid level difference sensor is arranged on the interception net to detect the liquid level difference on both sides of the interception net, and the liquid level difference sensor is electrically connected to the first driving device.

[0006] In some embodiments, the cleaning assembly includes a second driving device and a roller brush. The second driving device is installed on the movable block. The second driving device is connected to one end of the roller brush and drives the roller brush to rotate. The other end of the roller brush is extended in a direction perpendicular to the guide rail assembly.

[0007] In some embodiments, the guide rail assembly includes an upper guide rail and a lower guide rail, the upper guide rail and the lower guide rail are respectively located above and below the interception net, the upper guide rail and the lower guide rail are arranged in parallel, the movable block is slidably installed on the upper guide rail, and the end of the roller brush away from the second driving device is slidably connected to the lower guide rail.

[0008] In some embodiments, the cleaning assembly further comprises a roller, wherein the roller is rotatably mounted on an end of the roller brush away from the second driving device, and the roller is rollingly connected to the lower guide rail.

[0009] In some embodiments, the automatic cleaning device of the filler interception net also includes: an upper support member and a lower support member, the upper support member and the lower support member are respectively located at the upper end and the lower end of the interception net, the upper and lower ends of the interception net are respectively connected to the upper support member and the lower support member, the upper guide rail is fixedly installed on the upper support member, and the lower guide rail is fixedly installed on the lower support member.

[0010] In some embodiments, the automatic cleaning device for the filler intercepting net further comprises two limit switches, and the two limit switches are respectively installed at two ends of the extension direction of the upper guide rail.

[0011] In some embodiments, the automatic cleaning device for the filler interception net also includes a controller, and the controller is electrically connected to the liquid level difference sensor, the first drive device, the second drive device and the two limit switches respectively.

[0012] In some embodiments, the cleaning assembly is detachably connected to the movable block.

[0013] In some embodiments, the automatic cleaning device for the filler interception net further includes a flow promoter, and the flow promoter is installed on a side of the interception net facing the cleaning component.

[0014] In some embodiments, the liquid level difference sensor is an ultrasonic liquid level difference sensor.

[0015] The beneficial effects of the technical solution of the utility model are:

[0016] The utility model discloses an automatic cleaning device for a filler interception net, by arranging a guide rail assembly on the outer side of the contour of the interception net, and arranging a first driving device to drive a movable block to slide on the guide rail assembly, the movable block is connected to a cleaning assembly, and the cleaning assembly can clean the interception net when sliding with the movable block, and in addition, a liquid level difference sensor is arranged to monitor the water level difference circulating on both sides of the interception net, and is electrically connected to communicate with the first driving device; in this way, after the water level circulating on both sides of the interception net is greater than a predetermined value set by the liquid level difference sensor, the liquid level difference sensor feeds back a signal and causes the first driving device to start working, drives the movable block to slide on the guide rail assembly, and the cleaning assembly cleans the interception net driven by the movable block to avoid clogging of the interception net; and when the water level circulating on both sides of the interception net is less than the predetermined value set by the liquid level difference sensor, the liquid level difference sensor feeds back a signal to cause the first driving device to stop working; through the above technical scheme, the interception net has the function of automatic cleaning, avoids the sewage treatment process being suspended due to clogging of the interception net, and can save labor and cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure installation of the automatic cleaning device for the filler interception net according to an embodiment of the utility model;

[0018] Figure 2 It is a side view of the automatic cleaning device for the filler interception net according to an embodiment of the utility model;

[0019] Figure 3 It is a top view of the automatic cleaning device of the filler interception net according to an embodiment of the utility model.

[0020] Description of Figure Numbers:

[0021] 100, guide rail assembly; 110, upper guide rail; 120, lower guide rail; 200, movable block; 300, first drive device; 400, cleaning assembly; 410, second drive device; 420, roller brush; 430, roller; 500, liquid level difference sensor; 600, upper support member; 610, lower support member; 700, limit switch; 800, interception net. DETAILED DESCRIPTION

[0022] The scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. In addition, the descriptions of "first", "second", etc. in the utility model are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features.

[0023] In view of the technical defects existing in the related technology, the utility model provides an automatic cleaning device for the filler interception net, please refer to Figures 1 to 3 The automatic cleaning device for the filler intercepting net includes: a guide rail assembly 100, a movable block 200, a first driving device 300, a cleaning assembly 400 and a liquid level difference sensor 500, wherein the intercepting net 800 can be arranged in a variety of shapes, and the intercepting net 800 can be arranged in a square shape, a circular shape, or other shapes, which are not specifically limited here. A plurality of flow holes are arranged through the intercepting net 800 to prevent the loss of MBBR filler.

[0024] Furthermore, the guide rail assembly 100 is extended along the outer contour of the intercepting net 800, and the movable block 200 is slidably installed on the guide rail assembly 100; there are various ways for the movable block 200 to slide on the guide rail assembly 100, for example, the guide rail assembly 100 can be a track, a guide groove is recessed on the track, and the movable block 200 has a boss convexly provided at the position corresponding to the guide groove, and the boss and the guide groove are gapped to enable the movable block 200 to slide on the track; for another example, the guide rail assembly 100 can be a track, a guide rib is convexly provided on the track, and a guide groove is recessed at the position of the sliding block corresponding to the guide rib, and the guide groove and the guide rib are gapped to enable the movable block 200 to slide on the track.

[0025] The first driving device 300 is installed on the movable block 200 or the guide rail assembly 100. There are many ways for the first driving device 300 to drive the movable block 200 to slide on the guide rail assembly 100. For example, the first driving device 300 is installed on the movable block 200, and the output shaft of the first driving device 300 is installed with a friction wheel, which is in contact with the surface of the guide rail assembly 100. When the first driving device 300 is working, it drives the friction wheel to rotate, and the friction wheel generates a driving force to enable the movable block 200 to slide on the guide rail assembly 100; for another example, the first driving device 300 includes a motor and a screw rod, the motor is installed on the guide rail assembly 100, the output shaft of the motor is connected to the screw rod, and the movable block 200 is provided with a threaded hole that matches the screw rod thread. When the motor works, it drives the screw rod to rotate to drive the movable block 200 to slide on the guide rail assembly 100; there are many other ways for the first driving device 300 to drive the movable block 200 to slide on the guide rail assembly 100, which are not listed one by one here.

[0026] In addition, the cleaning component 400 is installed on the movable block 200, and the cleaning component 400 cleans the interception net 800 when sliding with the movable block 200; the cleaning component 400 can be a roller brush 420, a brush, etc., which has a structure that can clean and remove blockages on the interception net 800, and is not specifically limited here.

[0027] Furthermore, the liquid level difference sensor 500 is disposed on the interception net 800 to detect the liquid level difference on both sides of the interception net 800 , and the liquid level difference sensor 500 is electrically connected to the first driving device 300 .

[0028] Through the above technical scheme, the automatic cleaning device of the filler interception net of the utility model is provided with a guide rail assembly 100 on the outer side of the outline of the interception net 800, and a first driving device 300 is provided to drive the movable block 200 to slide on the guide rail assembly 100, the movable block 200 is connected with a cleaning assembly 400, and the cleaning assembly 400 can clean the interception net 800 when sliding with the movable block 200. In addition, the liquid level difference sensor 500 can monitor the water level difference flowing on both sides of the interception net 800, and is electrically connected to the first driving device 300 for communication; in this way, when the water level flowing on both sides of the interception net 800 is greater than the predetermined level set by the liquid level difference sensor 500, After the water level on both sides of the interception net 800 is lower than the preset value set by the liquid level difference sensor 500, the liquid level difference sensor 500 feedbacks a signal to stop the first driving device 300 from working. Through the above technical scheme, the interception net 800 has the function of automatic cleaning, which avoids the suspension of sewage treatment process due to the blockage of the interception net 800 and saves labor and cost.

[0029] In order to enable the cleaning assembly 400 to effectively clean the blockage when cleaning the interception net 800, in this embodiment, the cleaning assembly 400 includes a second drive device 410 and a roller brush 420. The second drive device 410 is installed on the movable block 200. The second drive device 410 is connected to one end of the roller brush 420 and drives the roller brush 420 to rotate. At this time, the second drive device 410 includes a motor and a reduction box. The output shaft of the motor is connected to the input shaft of the reduction box, and the output shaft of the reduction box is connected to the roller brush 420. The other end of the roller brush 420 is extended along the direction of the vertical guide rail assembly 100. With such a configuration, the roller brush 420 can rotate under the drive of the motor to increase the speed of cleaning the blockage. After the reduction is reduced by the reduction box, the torque is increased, so that the rotation torque of the roller brush 420 is large to avoid rolling jams.

[0030] Taking into account the large area of ​​the interception net 800, when the roller brush 420 is connected to the second drive device 410 by relying solely on one end thereof, the end of the roller brush 420 away from the second drive device 410 is prone to twisting and tilting. In view of this, in order to avoid the end of the roller brush 420 away from the second drive device 410 from tilting, in the present embodiment, the guide rail assembly 100 includes an upper guide rail 110 and a lower guide rail 120, the upper guide rail 110 and the lower guide rail 120 are respectively located above and below the interception net 800, the upper guide rail 110 and the lower guide rail 120 are arranged in parallel, the movable block 200 is slidably installed on the upper guide rail 110, and the end of the roller brush 420 away from the second drive device 410 is slidably connected to the lower guide rail 120.

[0031] Furthermore, the cleaning assembly 400 further includes a roller 430, which is rotatably mounted on one end of the roller brush 420 away from the second driving device 410, and the roller 430 is rollingly connected to the lower guide rail 120. The roller 430 is slidably connected to the lower guide rail 120, so that the roller brush 420 slides more smoothly under the drive of the movable block 200. In this embodiment, the lower guide rail 120 is recessed with a guide groove along its extension direction, and the roller 430 is disposed in the guide groove, and the outer peripheral wall of the roller 430 contacts the two opposite groove walls of the guide groove.

[0032] In order to facilitate the installation of the interception net 800, in the present embodiment, the automatic cleaning device of the filler interception net also includes: an upper support member 600 and a lower support member 610, the upper support member 600 and the lower support member 610 are respectively located at the upper and lower ends of the interception net 800, the upper and lower ends of the interception net 800 are respectively connected to the upper support member 600 and the lower support member 610, the upper guide rail 110 is fixedly installed on the upper support member 600, and the lower guide rail 120 is fixedly installed on the lower support member 610.

[0033] In some embodiments, the automatic cleaning device for the filler intercepting net further includes two limit switches 700, which are respectively installed at both ends of the upper rail 110 assembly 100 in the extension direction. The two limit switches 700 are arranged on the upper rail 110 to avoid contact with sewage; in addition, the automatic cleaning device for the filler intercepting net further includes a controller, which is electrically connected to the liquid level difference sensor 500, the first drive device 300, the second drive device 410 and the two limit switches 700.

[0034] In this way, after the liquid level difference sensor 500 detects that the water level on both sides of the interception net 800 reaches the preset value, the signal is transmitted to the controller, and the controller controls the first drive device 300 and the second drive device 410 to work. The first drive device 300 works to make the movable block 200 slide along the guide rail assembly 100, and the second drive device 410 works to make the roller brush 420 rotate to clean the interception net 800. Then, after the movable block 200 slides to a limit switch 700 installed on the upper guide rail 110, the limit switch 700 is turned on. 700 triggers the signal and feeds the signal back to the controller. After receiving the signal, the controller controls the first drive device 300 to reverse, so that the movable block 200 slides in the opposite direction, thereby triggering another limit switch 700, and repeats this process. After that, when the water surface on both sides of the interception net 800 is lower than the preset value of the liquid level difference sensor 500, the liquid level difference sensor 500 sends a signal again, and the controller controls the first drive device 300 and the second drive device 410 to stop working, thereby realizing the automatic cleaning function of the interception net 800.

[0035] It should be noted that the controller can be a single chip microcomputer, a PWM controller, a PLC controller, a microprocessor or other electrical components capable of receiving external signals and outputting execution command signals, and is not specifically limited here.

[0036] In order to facilitate the disassembly, cleaning, maintenance and replacement of the cleaning component 400, in some embodiments, the cleaning component 400 is detachably connected to the movable block 200. The detachable connection between the cleaning component 400 and the movable block 200 can be a snap connection, a plug connection, a threaded connection, a screw lock, etc., which is not specifically limited here.

[0037] In some embodiments, the automatic cleaning device for the filler interception net further comprises a flow pusher, which is installed on the side of the interception net 800 facing the cleaning component 400. When the cleaning component 400 cleans the interception net 800, the flow pusher can be started to push the flow to speed up the flow of sewage to avoid the accumulation of the cleaned filler in front of the interception net 800.

[0038] In some embodiments, the liquid level difference sensor 500 is an ultrasonic liquid level difference sensor 500. The ultrasonic liquid level difference sensor 500 uses ultrasonic beams for measurement, so there is no need to directly contact the measured sewage, thus avoiding the problems of contamination, corrosion or wear during the monitoring process.

[0039] The above description is only a partial or preferred embodiment of the present invention. Neither the text nor the drawings can limit the scope of protection of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the overall concept of the present invention, or direct / indirect application in other related technical fields are included in the scope of protection of the present invention.

Claims

1. An automatic cleaning device for a filler interception net, used for cleaning an interception net (800), characterized in that: The filler interception net automatic cleaning device comprises: A guide rail assembly (100) is extended along the outer contour of the interception net (800); A movable block (200) is slidably mounted on the guide rail assembly (100); A first driving device (300) is installed on the movable block (200) or the guide rail assembly (100), and the first driving device (300) is used to drive the movable block (200) to slide; a cleaning component (400) mounted on the movable block (200), wherein the cleaning component (400) cleans the intercepting net (800) when sliding along with the movable block (200); A liquid level difference sensor (500) is arranged on the interception net (800) and is used to detect the liquid level difference on both sides of the interception net (800). The liquid level difference sensor (500) is electrically connected to the first drive device (300).

2. The automatic cleaning device for the filler interception net according to claim 1 is characterized in that: The cleaning assembly (400) comprises a second driving device (410) and a roller brush (420), wherein the second driving device (410) is mounted on the movable block (200), the second driving device (410) is connected to one end of the roller brush (420) and drives the roller brush (420) to rotate, and the other end of the roller brush (420) is extended in a direction perpendicular to the guide rail assembly (100).

3. The automatic cleaning device for the filler interception net according to claim 2 is characterized in that: The guide rail assembly (100) comprises an upper guide rail (110) and a lower guide rail (120), wherein the upper guide rail (110) and the lower guide rail (120) are respectively located above and below the interception net (800), and the upper guide rail (110) and the lower guide rail (120) are arranged in parallel, the movable block (200) is slidably mounted on the upper guide rail (110), and the end of the roller brush (420) away from the second driving device (410) is slidably connected to the lower guide rail (120).

4. The automatic cleaning device for the filler interception net according to claim 3 is characterized in that: The cleaning assembly (400) further comprises a roller (430), wherein the roller (430) is rotatably mounted on an end of the roller brush (420) away from the second driving device (410), and the roller (430) is rollingly connected to the lower guide rail (120).

5. The automatic cleaning device for the filler interception net according to claim 3 is characterized in that: The automatic cleaning device for the filler intercepting net further comprises: an upper support member (600) and a lower support member (610); the upper support member (600) and the lower support member (610) are respectively located at the upper end and the lower end of the intercepting net (800); the upper and lower ends of the intercepting net (800) are respectively connected to the upper support member (600) and the lower support member (610); the upper guide rail (110) is fixedly mounted on the upper support member (600); and the lower guide rail (120) is fixedly mounted on the lower support member (610).

6. The automatic cleaning device for the filler interception net according to claim 3 is characterized in that: The filler intercepting net automatic cleaning device further comprises two limit switches (700), and the two limit switches (700) are respectively installed at two ends of the extension direction of the upper guide rail (110).

7. The automatic cleaning device for the filler interception net according to claim 6 is characterized in that: The filler interception net automatic cleaning device also includes a controller, which is electrically connected to the liquid level difference sensor (500), the first drive device (300), the second drive device (410), and the two limit switches (700) respectively.

8. The automatic cleaning device for the filler interception net according to claim 1, characterized in that: The cleaning assembly (400) is detachably connected to the movable block (200).

9. The automatic cleaning device for the filler interception net according to claim 1, characterized in that: The filler interception net automatic cleaning device further comprises a flow promoter, and the flow promoter is installed on a side of the interception net (800) facing the cleaning assembly (400).

10. The automatic cleaning device for the filler interception net according to claim 1, characterized in that: The liquid level difference sensor (500) is an ultrasonic liquid level difference sensor (500).