Liquid leakage monitoring device of intermediate bulk container
By installing a liquid leakage monitoring device with liquid sensing sensors, cameras and locators on medium-sized bulk containers, the problem that personnel cannot know in time when leakage in medium-sized bulk containers is solved, and quick notification and positioning is achieved, ensuring the safe and effective disposal of the container.
Patent Information
- Application Number
- CN202421798576.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When a liquid leak occurs in a medium-sized bulk container, personnel cannot know it in time, which will lead to inability to deal with it in time, which can easily cause serious risks.
A liquid leakage monitoring device is designed, including a liquid sensing sensor, a camera, a locator, etc., which is fixedly arranged under the liquid discharge port of a medium-sized bulk container. When a liquid leakage is detected, it can take photos through the camera, a locator notify the personnel, and guide the leaking liquid into the liquid collection port through the leakage liquid diversion channel for processing.
It realizes that when a liquid leakage occurs, the personnel are notified as soon as possible, and the leakage position is quickly positioned through the positioning device to avoid serious consequences caused by the leakage, and ensure the safe and effective disposal of medium-sized bulk containers.
Smart Images
Figure CN222866154U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of monitoring devices for medium-sized bulk containers, and in particular, relates to a liquid leakage monitoring device for medium-sized bulk containers. Background Art
[0002] Currently, the IBCs on the market do not have liquid leakage monitoring devices. If a leak occurs, the container can only be disposed of when it is seen. Once an IBC leaks, personnel cannot be notified in time to deal with the problem as soon as possible, which can easily lead to serious risks. Summary of the invention
[0003] The purpose of the present application is to overcome the defects of the prior art and provide a liquid leakage monitoring device for an intermediate bulk container, which can effectively notify personnel when a leakage occurs to prevent more serious consequences.
[0004] To achieve the above objectives, this application adopts the following technical solutions:
[0005] A liquid leakage monitoring device for an intermediate bulk container, the liquid leakage monitoring device is fixedly arranged below a liquid discharge port of the intermediate bulk container; the base of the intermediate bulk container comprises a tray and a fork foot, the tray and the fork foot are fixedly connected by bolts;
[0006] The liquid leakage monitoring device includes a housing, a battery, a control board with a chip, a camera, a flash light and a locator;
[0007] A liquid accumulating chamber is arranged inside the shell, a liquid collecting port is arranged on the top of the shell, the liquid collecting port is communicated with the liquid accumulating chamber, a liquid sensing sensor is arranged in the liquid collecting port, and a liquid discharge port of the liquid accumulating chamber is arranged at the bottom of the shell; a control module for controlling the opening and closing of the liquid discharge port of the liquid accumulating chamber is arranged at the liquid discharge port of the liquid accumulating chamber; the camera faces the position of the liquid collecting port;
[0008] The liquid leakage monitoring device is fixedly arranged under the tray, and a camera opening and a liquid collecting hole are arranged on the side of the tray discharge port. The camera extends from the camera opening, and the liquid collecting port of the liquid collection chamber extends from the liquid collecting hole.
[0009] In one embodiment, a leakage liquid diversion channel is provided below the discharge port of the intermediate bulk container, the inlet of the leakage liquid diversion channel is located below the discharge port of the intermediate bulk container, and the outlet of the leakage liquid diversion channel is located above the liquid collection port.
[0010] In one solution, the camera is located on one side of the housing, and the camera protrudes from the top of the housing.
[0011] In one solution, a leakage hole is provided inside the fork leg.
[0012] In one solution, a mounting hole is provided on the outer shell, a bolt is disposed in the mounting hole, and the outer shell is fixedly connected to the tray through the bolt.
[0013] The technical solution disclosed in this application includes at least one of the following positive effects:
[0014] 1. There is a liquid sensing sensor in the liquid collection port of the liquid leakage monitoring device. Once liquid is found to have entered, the liquid sensing sensor will notify the camera to take photos for evidence collection, and upload the data for analysis to see if it is internal liquid leakage (because there may be special circumstances such as rain or washing boxes). At the same time, the liquid leakage monitoring device is equipped with a positioning device, which will then notify the personnel to process the discharge port of the medium-sized bulk container at that location. After the processing is completed, the medium-sized bulk container will be cleaned, and the liquid in the liquid collection port will be discharged by the control module.
[0015] 2. A leakage liquid diversion channel is provided below the discharge port of the intermediate bulk container, so that the liquid at the discharge port of the intermediate bulk container can flow into the liquid collecting port along the leakage liquid diversion channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Attached Figure 1 It is a schematic diagram of the structure of this application;
[0017] Attached Figure 2 It is a structural schematic diagram of the liquid leakage monitoring device in this application;
[0018] Attached Figure 3 is a schematic diagram of the bottom structure of the liquid leakage monitoring device in this application;
[0019] Attached Figure 4 It is a schematic diagram of the structure of the assembly of the liquid leakage monitoring device and the base in the present application;
[0020] Attached Figure 5 It is a partially enlarged schematic diagram of the location of the discharge port of the medium bulk container in this application;
[0021] 1. Intermediate bulk container; 11. Valve; 12. Discharge port of the intermediate bulk container; 13. Leaking liquid diversion channel; 2. Base; 21. Tray; 211. Camera opening; 212. Liquid collection hole; 22. Fork foot; 3. Liquid leakage monitoring device; 31. Housing; 311. Liquid collection port; 312. Liquid discharge port of the liquid collection chamber; 313. Mounting hole; 314. Camera. DETAILED DESCRIPTION
[0022] The following embodiments are given in conjunction with the accompanying drawings to further illustrate the specific implementation of the present application. The present application is not limited to the description of the following embodiments.
[0023] like Figure 1-3 As shown, a liquid leakage monitoring device for an intermediate bulk container, the liquid leakage monitoring device 3 is fixedly arranged below the discharge port 12 of the intermediate bulk container. Figure 4 As shown, the base 2 of the intermediate bulk container 1 includes a tray 21 and a fork foot 22, and the tray 21 and the fork foot 22 are fixedly connected by bolts.
[0024] The liquid leakage monitoring device 3 includes a housing 31, a battery, a control board with a chip, a camera 314, a flash and a locator. A liquid accumulating chamber is arranged inside the housing 31, a liquid collecting port 311 is arranged on the top of the housing 31, the liquid collecting port 311 is connected with the liquid accumulating chamber, a liquid sensing sensor is arranged inside the liquid collecting port 311, and a liquid discharge port 312 of the liquid accumulating chamber is arranged at the bottom of the housing 31; a control module for controlling the opening and closing of the liquid discharge port 312 of the liquid accumulating chamber is arranged at the liquid discharge port 312 of the liquid accumulating chamber; the camera 314 faces the position of the liquid collecting port 311.
[0025] The liquid leakage monitoring device 3 is fixedly arranged below the tray 21, and a camera opening 211 and a liquid collecting hole 212 are arranged on the side of the discharge port of the tray 21, and the camera 314 extends from the camera opening 211, and the liquid collecting port 311 of the liquid collection chamber extends from the liquid collecting hole 212. Furthermore, the battery, the camera 314, the flash, and the positioner are connected to a control board with a chip. At present, the base of the medium-sized bulk container is mostly an integrated design, and the size is small, and there is no space for installation. In the embodiment of the present application, the base 2 is set to be split, and the liquid leakage monitoring device 3 is assembled together.
[0026] During use, liquid leaks from the inside of the box (intermediate bulk container), flows out from the liquid outflow channel, and is concentrated in the liquid collection port 311. There is a liquid sensing sensor in the liquid collection port 311. Once liquid is found to have entered, the liquid sensing sensor will notify the camera 314 to take photos for evidence collection, and upload data for analysis to determine whether it is internal liquid leakage (because there will be special situations such as rain or washing boxes). At the same time, the liquid leakage monitoring device 3 is equipped with a positioning device, and then the personnel are notified to process the discharge port 12 of the intermediate bulk container at that position. After the processing is completed, the intermediate bulk container 1 will be cleaned, and the liquid in the liquid collection port 311 will be controlled by the control module to discharge the liquid. In this way, in view of the technical problem that the current intermediate bulk container has no device for monitoring liquid leakage, once it is discovered, it is already very serious. The liquid leakage monitoring of the present invention has a positioning system inside, which is bound to the box one by one. Once a leakage is found, it will be notified at the first time and the problem will be handled at the first time.
[0027] like Figure 4 and 5As shown, in one embodiment, a leakage liquid diversion channel 13 is provided below the discharge port 12 of the intermediate bulk container, the inlet of the leakage liquid diversion channel 13 is located below the discharge port 12 of the intermediate bulk container, and the outlet of the leakage liquid diversion channel 13 is located above the liquid collection port 311.
[0028] like Figure 2 As shown, in one embodiment, the camera 314 is located on one side of the housing 31, and the camera 314 protrudes from the top of the housing 31. A leakage liquid diversion channel 13 is provided below the discharge port 12 of the intermediate bulk container, so that the liquid at the discharge port 12 of the intermediate bulk container flows into the liquid collection port 311 along the leakage liquid diversion channel 13.
[0029] Since the fork legs 22 and the tray 21 are installed in a manner, the sealing may be poor, and liquid may easily penetrate into the fork legs 22. To prevent the liquid from penetrating into the fork legs 22 and being unable to be discharged, in one embodiment, a liquid leakage hole is provided inside the fork legs 22.
[0030] like Figure 2 and 3 As shown, in one embodiment, a mounting hole 313 is provided on the housing 31 , and bolts are disposed in the mounting hole 313 , and the housing 31 is fixedly connected to the tray 21 through the bolts.
[0031] The above content is a further detailed description of the present application in combination with specific preferred implementation methods, and it cannot be determined that the specific implementation of the present application is limited to these descriptions. For ordinary technicians in the technical field to which the present application belongs, several simple deductions or substitutions can be made without departing from the concept of the present application, which should be deemed to fall within the scope of protection of the present application.
Claims
1. A liquid leakage monitoring device for an intermediate bulk container, characterized in that: The liquid leakage monitoring device is fixedly arranged below the discharge port of the intermediate bulk container; the base of the intermediate bulk container includes a tray and a fork foot, and the tray and the fork foot are fixedly connected by bolts; The liquid leakage monitoring device comprises a housing, a battery, a control board with a chip, a camera, a flash light and a locator; A liquid accumulating chamber is arranged inside the shell, a liquid collecting port is arranged on the top of the shell, the liquid collecting port is communicated with the liquid accumulating chamber, a liquid sensing sensor is arranged in the liquid collecting port, and a liquid discharge port of the liquid accumulating chamber is arranged at the bottom of the shell; a control module for controlling the opening and closing of the liquid discharge port of the liquid accumulating chamber is arranged at the liquid discharge port of the liquid accumulating chamber; the camera faces the position of the liquid collecting port; The liquid leakage monitoring device is fixedly arranged under the tray, and a camera opening and a liquid collecting hole are arranged on the side of the tray discharge port. The camera extends from the camera opening, and the liquid collection port of the liquid collection chamber extends from the liquid collection hole.
2. The liquid leakage monitoring device for an intermediate bulk container according to claim 1, characterized in that: A leakage liquid diversion channel is arranged below the discharge port of the intermediate bulk container, the inlet of the leakage liquid diversion channel is located below the discharge port of the intermediate bulk container, and the outlet of the leakage liquid diversion channel is located above the liquid collection port.
3. The liquid leakage monitoring device for an intermediate bulk container according to claim 1, characterized in that: The camera is located on one side of the shell and protrudes from the top of the shell.
4. The liquid leakage monitoring device for an intermediate bulk container according to claim 1, characterized in that: A liquid leakage hole is arranged inside the fork leg.
5. The liquid leakage monitoring device for an intermediate bulk container according to claim 1, characterized in that: The shell is provided with a mounting hole, and bolts are arranged in the mounting hole. The shell is fixedly connected to the tray through the bolts.