Forming equipment for metal bracket of IBC (intermediate bulk container)
By designing the alignment components composed of support table, slider, mounting base, slider, baffle, fixing seat and screw, combined with hydraulic cylinder and motor, the problem of manual alignment in the IBC ton barrel metal bracket molding equipment is solved, and automatic alignment and efficient bending of pipe fittings are achieved.
Patent Information
- Application Number
- CN202421710769.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the existing IBC ton-barrel metal bracket forming equipment, it is laborious to align the pipe fittings by manually pushing the support table to drive the alignment baffle to move, resulting in inconvenient operation.
A metal bracket forming equipment of IBC ton barrels is designed, using aligning components composed of support table, slider, mounting base, slider, baffle, fixing seat and screw. Combined with hydraulic cylinder and motor, automatic alignment and bending of pipe fittings is achieved through the cooperation of slider and screw.
It realizes time-saving and labor-saving in the pipe fitting alignment process, and improves operating efficiency and molding accuracy.
Smart Images

Figure CN223145682U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of forming equipment, specifically to an IBC ton barrel metal bracket forming equipment. Background Art
[0002] The IBC ton barrel, also known as an intermediate bulk container, is a commonly used large-capacity liquid storage and transportation container; the IBC ton barrel metal bracket is a structure used to support and fix the IBC ton barrel. It is usually made of strong metal materials and has sufficient strength and stability to ensure that the ton barrel can be placed safely and prevent tipping or damage.
[0003] The forming of existing IBC ton barrel metal brackets usually requires processes such as cutting, bending, welding, and surface treatment. Moreover, the IBC ton barrel metal bracket is usually composed of multiple groups of pipe fittings, and the supporting parts where the multiple groups of pipe fittings contact the ton barrel need to be bent to provide stable support.
[0004] For example, the patent with the publication number CN219745937U specifically discloses a bending device for processing metal railings, including the settings of a base, a bracket, a top plate, a clamping mechanism, a forming mechanism, and a pushing mechanism, which can ensure the bending effect at the top of the metal railing and has high bending efficiency.
[0005] When the above-mentioned patent bending and forming device is in use, multiple groups of pipe fittings are placed on the serrated grooves of the support base, and then one end of the multiple groups of pipe fittings is aligned and the bending position is adjusted through an alignment mechanism. However, this alignment mechanism consists of a support table, an alignment baffle, and brake casters. When aligning, it is necessary to push the support table to drive the alignment baffle to move so that one end of the pipe fittings is contacted and aligned. However, since the support table and the alignment baffle have a certain weight, the method of manually pushing the support table to drive the alignment baffle to move to align the pipe fittings is rather laborious. Therefore, it is necessary to design an IBC ton barrel metal bracket forming equipment to solve the above problems.
[0006] It should be noted that the above information disclosed in this background art section is only used to understand the background art of the concept of the present application, and therefore, it may include information that does not constitute the prior art. Summary of the Invention
[0007] Based on the above problems existing in the prior art, the problem to be solved by this application is: to provide an IBC ton barrel metal bracket forming device. When the above-mentioned patent bending and forming device is in use, multiple groups of pipe fittings are placed on the serrated grooves of the support seat, and then one end of multiple groups of pipe fittings is aligned and the bending position is adjusted through the alignment mechanism. However, this alignment mechanism is composed of a support table, an alignment baffle and brake casters. When aligning, it is necessary to push the support table to drive the alignment baffle to move so that it contacts and aligns one end of the pipe fittings. However, since the support table and the alignment baffle have a certain weight, it is relatively laborious to push the support table manually to drive the alignment baffle to move and align the pipe fittings.
[0008] The technical solution adopted by this application to solve its technical problems is: an IBC ton barrel metal bracket forming device. It mainly includes: a workbench, which has a top plate; a bending and forming assembly, which is installed on the top plate; a limiting assembly, which is installed on the top plate; an alignment assembly, which is arranged on one side of the workbench. The alignment assembly includes: a support table, which is arranged on one side of the workbench, and two groups of chutes are opened on the support table; two groups of mounting seats, which are installed in the chutes, and a sliding rod is connected between the two groups of mounting seats; a slider, which is slidably installed on the sliding rod; a baffle, which is installed on the two groups of sliders; a fixed seat, which is installed on the support table; a screw rod, which is connected to the fixed seat; and an angle piece, which is installed on the screw rod by bearing.
[0009] Further, an anti-slip pad is arranged at the contact position between the baffle and the ton barrel metal pipe fitting.
[0010] Further, a rotating rod is installed at one end of the screw rod.
[0011] Further, the limiting assembly includes a second hydraulic cylinder installed on the top plate, a pressing seat is installed at the output end of the second hydraulic cylinder, a support seat is installed on the workbench, and serrated grooves are provided on both the support seat and the pressing seat.
[0012] Further, two groups of side plates are installed on the baffle.
[0013] The beneficial effect of this application is: The IBC ton barrel metal bracket forming device provided by this application can facilitate the alignment of one end of the ton barrel metal pipe fitting through the settings of the support table, chute, mounting seat, slider, baffle, side plate, fixed seat, screw rod and angle piece, which is time-saving and labor-saving compared with the method of aligning the pipe fittings by pushing the alignment baffle to move in the above-mentioned patent.
[0014] In addition to the purposes, features and advantages described above, this application has other purposes, features and advantages. The following will refer to the drawings to make a further detailed description of this application. Brief Description of the Drawings
[0015] The attached drawings forming a part of this application are used to provide a further understanding of this application. The schematic embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation to this application.
[0016] In the drawings:
[0017] Figure 1 is the overall schematic diagram of the IBC ton barrel metal bracket forming equipment in this application;
[0018] Figure 2 is Figure 1 the explosion schematic diagram of;
[0019] Figure 3 is Figure 2 the schematic diagram of the bottom structure in;
[0020] Figure 4 is Figure 3 the partial structure schematic diagram at position A in;
[0021] Among them, the reference numerals in the figures:
[0022] 1, workbench; 101, boss; 102, top plate; 2, bending and forming assembly; 201, motor; 202, lead screw; 203, sliding seat; 204, connecting frame; 205, first hydraulic cylinder; 206, cross bar; 207, fixed bar; 208, lower pressing roller; 209, spring; 210, forming seat; 3, limiting assembly; 301, second hydraulic cylinder; 302, lower pressing seat; 303, supporting seat; 4, alignment assembly; 401, supporting table; 402, chute; 403, mounting seat; 404, slider; 405, baffle; 406, side plate; 407, fixed seat; 408, screw; 409, angle piece. Detailed Embodiments
[0023] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will describe this application in detail with reference to the drawings and in combination with the embodiments.
[0024] In order to enable those skilled in the art to better understand the solution of this application, the following will clearly and completely describe the technical solutions in the embodiments of this application with reference to the drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
[0025] Such as Figures 1-3As shown, the present application provides an IBC ton barrel metal bracket forming device, including a workbench 1, which has a boss 101. A top plate 102 is installed on the workbench 1, and a bending and forming assembly 2 is installed on the top plate 102. The bending and forming assembly 2 includes a motor 201 fixedly installed on the top plate 102, and a lead screw 202 is fixedly installed on the output end of the motor 201;
[0026] One end of the lead screw 202 is installed with a connecting plate (not marked in the figure) by bearings. The connecting plate is fixedly connected to the top plate 102. A sliding seat 203 is threadedly connected to the lead screw 202. A connecting frame 204 is fixedly installed on the sliding seat 203. A first hydraulic cylinder 205 is fixedly installed on the connecting frame 204. A cross bar 206 is fixedly installed on the output end of the first hydraulic cylinder 205. The cross bar 206 is adapted to move linearly along with the output end of the first hydraulic cylinder 205;
[0027] A spring 209 is connected between the cross bar 206 and the connecting frame 204. The spring 209 is used to support the cross bar 206. Two groups of fixing rods 207 are fixedly installed on the cross bar 206. A pressing roller 208 is connected between the fixing rods 207. A forming seat 210 is fixedly installed on the boss 101. The pressing roller 208 is adapted to move synchronously with the movement of the cross bar 206 to approach the forming seat 210 and bend the ton barrel metal pipe fitting;
[0028] A limiting assembly 3 is fixedly installed on the top plate 102. The limiting assembly 3 is used to prevent the ton barrel metal pipe fitting from shifting. The limiting assembly 3 includes a second hydraulic cylinder 301 fixedly installed on the top plate 102. A pressing seat 302 is fixedly installed on the output end of the second hydraulic cylinder 301. A supporting seat 303 is installed on the workbench 1. Both the supporting seat 303 and the pressing seat 302 have serrated grooves. The serrated groove on the pressing seat 302 can cooperate with the serrated groove on the supporting seat 303 to fix the ton barrel metal pipe fitting;
[0029] An alignment assembly 4 is arranged on one side of the workbench 1. The alignment assembly 4 includes a support table 401 arranged on one side of the workbench 1. Two groups of chutes 402 are opened on the support table 401. Two groups of mounting seats 403 are fixedly installed in the chutes 402. A sliding rod (not marked in the figure) is connected between the two groups of mounting seats 403. A slider 404 is slidably installed on the sliding rod;
[0030] A baffle 405 is connected between two groups of sliders 404. The baffle 405 is adapted to move along the linear direction of the slide bar through the sliders 404. Two groups of side plates 406 are fixedly installed on the baffle 405, and a fixed seat 407 is fixedly installed on the support table 401. A screw rod 408 is threadedly connected to the fixed seat 407. A corner fitting 409 is installed at one end of the screw rod 408 by means of a bearing. The corner fitting 409 is fixedly connected to the baffle 405. The screw rod 408 is adapted to rotate so as to push the baffle 405 to contact one end of the metal pipe fitting of the ton barrel, making one end thereof aligned.
[0031] In this application, an anti-slip pad is provided at the contact position between the baffle 405 and the metal pipe fitting of the ton barrel. The anti-slip pad prevents the baffle 405 from directly contacting the metal pipe fitting of the ton barrel, causing frictional damage during pushing.
[0032] In this application, a rotating rod is fixedly installed at one end of the screw rod 408, and the rotating rod facilitates the rotation of the screw rod 408.
[0033] Working principle:
[0034] Place multiple metal pipe fittings of ton barrels on the serrated grooves on the support seat 303. At the same time, the top end of the forming seat 210 abuts against the lower side of the tops of the multiple metal pipe fittings of ton barrels. Hold the screw rod 408 and rotate it to make the baffle 405 move closer to one end of the multiple metal pipe fittings of ton barrels until the multiple metal pipe fittings of ton barrels are pushed to be aligned. Then start the second hydraulic cylinder 301 to drive the pressing seat 302 to clamp the multiple metal pipe fittings of ton barrels on the support seat 303. Then start the first hydraulic cylinder 205 and the motor 201 to drive the pressing roller 208 to move in the horizontal and vertical directions to push and press the metal pipe fittings of ton barrels from the upper side of the tops of the metal pipe fittings of ton barrels to be bent and formed along the forming seat 210.
[0035] The above are only the preferred embodiments of this application and are not used to limit this application. For those skilled in the art, this application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
Claims
1. IBC ton barrel metal bracket forming equipment, characterized in that: Comprising: A workbench (1), the workbench (1) having a top plate (102); A bending and forming assembly (2), the bending and forming assembly (2) being installed on the top plate (102); A limiting assembly (3), the limiting assembly (3) being installed on the top plate (102); An alignment assembly (4), the alignment assembly (4) being arranged on one side of the workbench (1), the alignment assembly (4) comprising: A support table (401), the support table (401) being arranged on one side of the workbench (1), two groups of chutes (402) being provided on the support table (401); Two groups of mounting seats (403), the mounting seats (403) being installed in the chutes (402), a slide bar being connected between the two groups of mounting seats (403); A slider (404), the slider (404) being slidably installed on the slide bar; A baffle (405), the baffle (405) being installed on the two groups of sliders (404); A fixed seat (407), the fixed seat (407) being installed on the support table (401); A screw rod (408), the screw rod (408) being connected to the fixed seat (407); An angle piece (409), the angle piece (409) being installed on the screw rod (408) by means of a bearing.
2. The IBC ton barrel metal bracket forming equipment according to claim 1, characterized in that: An anti-slip pad is provided at the contact position between the baffle (405) and the metal pipe fitting of the ton barrel.
3. The IBC ton barrel metal bracket forming equipment according to claim 2, characterized in that: A rotating rod is installed at one end of the screw rod (408).
4. The IBC ton barrel metal bracket forming equipment according to claim 3, characterized in that: The limiting assembly (3) includes a second hydraulic cylinder (301) installed on the top plate (102), a pressing seat (302) being installed at the output end of the second hydraulic cylinder (301), a support seat (303) being installed on the workbench (1), and serrated grooves being provided on both the support seat (303) and the pressing seat (302).
5. The IBC ton barrel metal bracket forming equipment according to claim 4, wherein: Two groups of side plates (406) are installed on the baffle (405).
Citation Information
Patent Citations
Bending device for metal handrail machining
CN219745937U