Automobile seat foam appearance comprehensive detection device
By designing a comprehensive inspection device for automatic clamping and detection of car seat foam appearance, the problems of cumbersome and high cost in the prior art are solved, automated inspection is realized, and manufacturing costs and operation difficulty are reduced.
Patent Information
- Application Number
- CN202421509502.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing car seat foam appearance detection device requires staff to manually fix the seats, which is cumbersome and expensive, making it difficult to popularize.
A comprehensive inspection device for the appearance of a car seat foam including a clamping assembly and a detection assembly is designed. The clamping assembly drives the seat through the conveyor belt and uses the motor and telescopic rod to achieve automatic clamping and rising, while the detection assembly automatically adjusts the detection position and angle through the motor and gear system.
Automatic inspection is realized, which reduces the operating time and labor intensity of staff, reduces the manufacturing cost of equipment, simplifies the inspection process, and improves the inspection efficiency and popularization of equipment.
Smart Images

Figure CN222866544U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seat appearance detection, in particular to a comprehensive detection device for the appearance of automobile seat foam. Background Art
[0002] With the development of economy, cars have almost entered people's lives, but people are different in height. In order to meet the needs of different people, car seats need to be wrapped with foam after they are made, so as to facilitate transportation. After the car seats are processed, a car seat foam appearance comprehensive inspection device is needed to conduct a comprehensive inspection on the appearance of the car seats;
[0003] In the prior art, when it is used, it is necessary to fix the car seat above the detection device, so that the staff needs to turn many fixing bolts to operate, which makes the work efficiency low, and multiple detection cameras need to be used during the detection process, which makes the manufacturing cost high and makes the device difficult to popularize. After the detection is completed, the car seat needs to be disassembled and moved above the conveyor belt, which makes the staff more time-consuming and labor-intensive. Therefore, we propose a comprehensive detection device for the appearance of car seat foam. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a comprehensive detection device for the appearance of automobile seat foam.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A comprehensive inspection device for the appearance of automobile seat foam comprises a support frame, a lifting frame is fixedly installed on the inner walls of the left and right sides of the support frame, a fixing frame is arranged below the support frame, and a conveyor belt is rotatably installed between the inner sides of the fixing frame; a clamping component, the clamping component is installed on the lifting frame; and a detection component is installed on the support frame.
[0007] Preferably, the clamping assembly includes a first motor, a screw rod, a fixed rod, a sliding block, a first electric telescopic rod and a clamping block, the first motor is fixedly mounted on the top inner wall of the lifting frame, the screw rod is fixedly mounted on the output end of the first motor, the other end of the screw rod is rotatably mounted on the bottom inner wall of the lifting frame, the fixed rod is fixedly mounted between the top inner wall and the bottom inner wall of the lifting frame, the sliding block is arranged on the outside of the screw rod and the fixed rod, the first electric telescopic rod is fixedly mounted on one side of the sliding block, and the clamping block is fixedly mounted on the output end of the first electric telescopic rod.
[0008] By adopting the above technical solution, multiple car seats are placed above the conveyor belt, so that the conveyor belt drives them to move to the middle of the clamping block, and the first electric telescopic rod is controlled to drive the clamping block to move, so that the clamping block slides into the bottom of the car seat, and the first motor is controlled to drive the screw rod to rotate, so that the screw rod can drive the fixed rod to slide after rotation, so that the fixed rod can drive the car seat to rise through the clamping block after rising, thereby facilitating the detection device to perform a comprehensive detection of the car seat, and there is no need for staff to fix the seat, making the detection process more time-saving and labor-saving.
[0009] Preferably, the detection assembly includes a second motor, a turntable, a second electric telescopic rod, a support frame, a protective cover, a rotating shaft, a rotating plate, a third motor, a driving shaft, a gear, a detection device and a fill light. The second motor is fixedly mounted on the top of the support frame, the turntable is fixedly mounted on the output end of the second motor, the second electric telescopic rod is fixedly mounted on the bottom of the turntable, the support frame is fixedly mounted on the output end of the second electric telescopic rod, the protective cover is fixedly mounted on the rear side of the support frame, the rotating shaft is rotatably mounted between the inner sides of the support frame, the rotating plate is fixedly mounted on the outer side of the rotating shaft, the third motor is fixedly mounted between the inner sides of the protective cover, the driving shaft is fixedly mounted on the output end of the third motor, the gear is fixedly mounted on the outer sides of the driving shaft and the rotating shaft, the adjacent gears are meshed, the detection device is fixedly mounted on one side of the rotating plate, and the fill light is fixedly mounted on the left and right sides of one side of the rotating plate.
[0010] By adopting the above technical scheme, after the car seat is clamped, the detection device is controlled to perform a comprehensive detection on it. When the bottom of the seat needs to be detected, the third motor can be controlled to drive the drive shaft to rotate, so that the drive shaft drives the rotating shaft to rotate through the gear after rotation, so that the rotating shaft can control the angle of the rotating plate after rotation, so that the rotating plate drives the detection device to move to the bottom of the seat, and the fill light can be turned on for fill light in darker areas. The device only needs a single detection device to perform a comprehensive detection on the seat, so that the manufacturing cost of the device is low, which is convenient for promotion and popularization.
[0011] Preferably, a sliding groove is provided on one side of the lifting frame, and the length of the sliding block is the same as the length of the sliding groove.
[0012] By adopting the above technical solution, the sliding groove is convenient for limiting the sliding distance and sliding direction of the sliding block, so that the sliding block moves more stably after being subjected to force.
[0013] Preferably, a threaded hole and a slide groove are provided on the top of the sliding block, the external thread on the outer side of the screw rod is engaged with the threaded hole, and the outer diameter of the fixing rod is the same as the inner diameter of the slide groove.
[0014] By adopting the above technical solution, the lead screw can drive the sliding block to be subjected to force after being rotated, so that the sliding block can slide on the outside of the fixed rod after being subjected to force.
[0015] Preferably, the clamping block is L-shaped, and a protective cushion is provided on one side of the clamping block.
[0016] By adopting the above technical solution, the L-shaped clamping block is convenient for expanding the clamping area, so that the clamping effect is better, and the clamped car seat is not easy to shake.
[0017] Preferably, a rotation groove is provided on one side of the rotation plate, and the outer diameter of the rotation shaft is the same as the inner diameter of the rotation groove.
[0018] By adopting the above technical solution, the rotating groove facilitates the installation of the rotating plate, so that the rotation amplitude of the rotating plate can be controlled.
[0019] Preferably, the support frame and the fixing frame are in a C-shape, and a car seat to be inspected is arranged above the conveyor belt.
[0020] By adopting the above technical solution, the C-shaped structure is relatively stable and has better support. A seat to be tested is arranged above the conveyor belt to reduce the labor of the staff.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] The utility model discloses a comprehensive inspection device for the appearance of automobile seat foam. Through the clamping assembly, multiple automobile seats are placed above the conveyor belt, so that the conveyor belt drives them to move to the middle of the clamping block, and the first electric telescopic rod is controlled to drive the clamping block to move, so that the clamping block slides into the bottom of the automobile seat, and the first motor is controlled to drive the screw rod to rotate, so that the screw rod can drive the fixed rod to slide after the rotation, so that the fixed rod can drive the automobile seat to rise through the clamping block after rising, so that the inspection device can perform comprehensive inspection on the automobile seat, and there is no need for the staff to fix the seat, so that the inspection process is more time-saving and labor-saving;
[0023] The utility model discloses a comprehensive detection device for the appearance of automobile seat foam. Through the detection components set up, after the automobile seat is clamped, the detection device is controlled to conduct a comprehensive detection on it. When the bottom of the seat needs to be detected, the third motor can be controlled to drive the driving shaft to rotate, so that the driving shaft drives the rotating shaft to rotate through the gears after the rotation, so that the rotating shaft can control the angle of the rotating plate after the rotation, so that the rotating plate drives the detection device to move to the bottom of the seat, and the fill light can be turned on for fill light in darker areas. The device only needs a single detection device to conduct a comprehensive detection of the seat, so that the manufacturing cost of the device is low, which is convenient for promotion and popularization. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional structural schematic diagram of a comprehensive inspection device for the appearance of automobile seat foam proposed by the utility model;
[0025] Figure 2 This is a partial three-dimensional structural schematic diagram of a comprehensive detection device for the appearance of automobile seat foam proposed by the utility model;
[0026] Figure 3 This is a partial three-dimensional structural schematic diagram of a comprehensive detection device for the appearance of automobile seat foam proposed by the utility model;
[0027] Figure 4 The utility model is a partial three-dimensional structural schematic diagram of a comprehensive detection device for the appearance of automobile seat foam.
[0028] In the figure: 1. supporting frame; 2. lifting frame; 3. fixing frame; 4. conveyor belt; 5. first motor; 6. screw rod; 7. fixing rod; 8. sliding block; 9. first electric telescopic rod; 10. clamping block; 11. second motor; 12. turntable; 13. second electric telescopic rod; 14. supporting frame; 15. protective cover; 16. rotating shaft; 17. rotating plate; 18. third motor; 19. driving shaft; 20. gear; 21. detection device; 22. fill light. DETAILED DESCRIPTION Example
[0029] refer to Figure 1-4 A comprehensive inspection device for the appearance of automobile seat foam includes a support frame 1, a lifting frame 2 is fixedly installed on the inner walls of the left and right sides of the support frame 1, a fixing frame 3 is arranged below the support frame 1, and a conveyor belt 4 is rotatably installed between the inner sides of the fixing frame 3; a clamping component, the clamping component is installed on the lifting frame 2; and a detection component is installed on the support frame 1.
[0030] In this embodiment, the clamping assembly includes a first motor 5, a screw rod 6, a fixed rod 7, a sliding block 8, a first electric telescopic rod 9 and a clamping block 10. The first motor 5 is fixedly mounted on the top inner wall of the lifting frame 2, the screw rod 6 is fixedly mounted on the output end of the first motor 5, and the other end of the screw rod 6 is rotatably mounted on the bottom inner wall of the lifting frame 2. The fixed rod 7 is fixedly mounted between the top inner wall and the bottom inner wall of the lifting frame 2. The sliding block 8 is arranged on the outside of the screw rod 6 and the fixed rod 7. The first electric telescopic rod 9 is fixedly mounted on one side of the sliding block 8. The clamping block 10 is fixedly mounted on the output end of the first electric telescopic rod 9. It should be noted that multiple car seats are placed above the conveyor belt 4, so that the conveyor belt 4 drives them to move to the middle of the clamping block 10, and the first electric telescopic rod 9 is controlled to drive the clamping block 10 to move, so that the clamping block 10 slides into the bottom of the car seat, and the first motor 5 is controlled to drive the screw rod 6 to rotate, so that the screw rod 6 can drive the fixed rod 7 to slide after rotation, so that the fixed rod 7 can drive the car seat to rise through the clamping block 10 after rising, thereby facilitating the detection device 21 to perform a comprehensive inspection of the car seat, and there is no need for staff to fix the seat, making the detection process more time-saving and labor-saving.
[0031] In this embodiment, the detection assembly includes a second motor 11, a turntable 12, a second electric telescopic rod 13, a support frame 14, a protective cover 15, a rotating shaft 16, a rotating plate 17, a third motor 18, a driving shaft 19, a gear 20, a detection device 21 and a fill light 22. The second motor 11 is fixedly mounted on the top of the support frame 1, the turntable 12 is fixedly mounted on the output end of the second motor 11, the second electric telescopic rod 13 is fixedly mounted on the bottom of the turntable 12, the support frame 14 is fixedly mounted on the output end of the second electric telescopic rod 13, the protective cover 15 is fixedly mounted on the rear side of the support frame 14, the rotating shaft 16 is rotatably mounted between the inner sides of the support frame 14, the rotating plate 17 is fixedly mounted on the outer side of the rotating shaft 16, the third motor 18 is fixedly mounted between the inner sides of the protective cover 15, the driving shaft 19 is fixedly mounted on the output end of the third motor 18, and the gear 20 It is fixedly installed on the outer side of the driving shaft 19 and the rotating shaft 16, and the adjacent gears 20 are meshed. The detection device 21 is fixedly installed on one side of the rotating plate 17, and the fill light 22 is fixedly installed on the left and right sides of one side of the rotating plate 17. It should be noted that after the car seat is clamped, the detection device 21 is controlled to perform a comprehensive detection on it. When the bottom of the seat needs to be detected, the third motor 18 can be controlled to drive the driving shaft 19 to rotate, so that the driving shaft 19 drives the rotating shaft 16 to rotate through the gear 20 after rotation, so that the rotating shaft 16 can control the angle of the rotating plate 17 after rotation, so that the rotating plate 17 drives the detection device 21 to move to the bottom of the seat, and the fill light 22 can be turned on for fill light in darker areas. The device only needs a single detection device 21 to perform a comprehensive detection on the seat, so that the manufacturing cost of the device is low, which is convenient for popularization.
[0032] In this embodiment, a sliding groove is opened on one side of the lifting frame 2, and the length of the sliding block 8 is the same as the length of the sliding groove. It should be noted that the sliding groove is convenient for limiting the sliding distance and sliding direction of the sliding block 8, so that the sliding block 8 moves more stably after being subjected to force.
[0033] In this embodiment, a threaded hole and a slide groove are provided on the top of the sliding block 8, the external thread on the outside of the screw rod 6 is engaged with the threaded hole, and the outer diameter of the fixed rod 7 is the same as the inner diameter of the slide groove. It should be noted that the threaded hole makes it easy for the screw rod 6 to drive the sliding block 8 to move under force after rotation, so that the sliding block 8 can slide on the outside of the fixed rod 7.
[0034] In this embodiment, the clamping block 10 is L-shaped, and a protective cushion is provided on one side of the clamping block 10. It should be noted that the L-shaped clamping block 10 is convenient for expanding the clamping area, so that the clamping effect is better, thereby making the clamped car seat less likely to shake.
[0035] In this embodiment, a rotating groove is opened on one side of the rotating plate 17, and the outer diameter of the rotating shaft 16 is the same as the inner diameter of the rotating groove. It should be noted that the rotating groove facilitates the installation of the rotating plate 17, so that the rotating shaft 16 can drive the rotating plate 17 to rotate after rotation, so that the rotation amplitude of the rotating plate 17 can be controlled.
[0036] In this embodiment, the support frame 1 and the fixing frame 3 are C-shaped, and a car seat to be inspected is arranged above the conveyor belt 4. It should be noted that the C-shaped support frame 1 and the fixing frame 3 are convenient for fixing the lifting frame 2 and the conveyor belt 4, and the support frame 1 can support the detection component. A car seat to be inspected is arranged above the conveyor belt 4, so that the device does not require auxiliary operation by staff.
[0037] The specific operation is to connect the device to an external power supply, place multiple car seats above the conveyor belt 4, and make the conveyor belt 4 drive them to move to the middle of the clamping block 10, control the first electric telescopic rod 9 to drive the clamping block 10 to move, so that the clamping block 10 slides into the bottom of the car seat, and control the first motor 5 to drive the screw rod 6 to rotate, so that the screw rod 6 can drive the fixed rod 7 to slide after rotation, so that the fixed rod 7 can drive the car seat to rise through the clamping block 10 after rising, so that the detection device 21 can perform a comprehensive detection on the car seat, and there is no need for the staff to fix the seat, so that the detection process is more economical. When the car seat is clamped, the detection device 21 is controlled to perform a comprehensive detection on it. When the bottom of the seat needs to be detected, the third motor 18 can be controlled to drive the drive shaft 19 to rotate, so that the drive shaft 19 drives the rotating shaft 16 to rotate through the gear 20 after rotation, so that the rotating shaft 16 can control the angle of the rotating plate 17 after rotation, so that the rotating plate 17 drives the detection device 21 to move to the bottom of the seat, and the fill light 22 can be turned on for fill light in darker areas. The device only needs a single detection device 21 to perform a comprehensive detection on the seat, so that the manufacturing cost of the device is relatively low, which is convenient for popularization.
[0038] The above is a detailed introduction to a comprehensive detection device for the appearance of automobile seat foam provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A comprehensive inspection device for the appearance of automobile seat foam, characterized in that: include: A support frame (1), wherein a lifting frame (2) is fixedly mounted on the inner walls on the left and right sides of the support frame (1), a fixing frame (3) is arranged below the support frame (1), and a conveyor belt (4) is rotatably mounted between the inner sides of the fixing frame (3); A clamping assembly, wherein the clamping assembly is mounted on the lifting frame (2); A detection component is mounted on the support frame (1).
2. The comprehensive inspection device for the appearance of automobile seat foam according to claim 1, characterized in that: The clamping assembly comprises a first motor (5), a screw rod (6), a fixed rod (7), a sliding block (8), a first electric telescopic rod (9) and a clamping block (10); the first motor (5) is fixedly mounted on the top inner wall of the lifting frame (2); the screw rod (6) is fixedly mounted on the output end of the first motor (5); the other end of the screw rod (6) is rotatably mounted on the bottom inner wall of the lifting frame (2); the fixed rod (7) is fixedly mounted between the top inner wall and the bottom inner wall of the lifting frame (2); the sliding block (8) is arranged on the outside of the screw rod (6) and the fixed rod (7); the first electric telescopic rod (9) is fixedly mounted on one side of the sliding block (8); and the clamping block (10) is fixedly mounted on the output end of the first electric telescopic rod (9).
3. The comprehensive inspection device for the appearance of automobile seat foam according to claim 1, characterized in that: The detection assembly comprises a second motor (11), a turntable (12), a second electric telescopic rod (13), a support frame (14), a protective cover (15), a rotating shaft (16), a rotating plate (17), a third motor (18), a driving shaft (19), a gear (20), a detection device (21) and a fill light (22), wherein the second motor (11) is fixedly mounted on the top of the support frame (1), the turntable (12) is fixedly mounted on the output end of the second motor (11), the second electric telescopic rod (13) is fixedly mounted on the bottom of the turntable (12), the support frame (14) is fixedly mounted on the output end of the second electric telescopic rod (13), and the protective cover (15) is fixedly mounted on the output end of the second electric telescopic rod (13). 5) is fixedly mounted on the rear side of the support frame (14), the rotating shaft (16) is rotatably mounted between the inner sides of the support frame (14), the rotating plate (17) is fixedly mounted on the outer side of the rotating shaft (16), the third motor (18) is fixedly mounted between the inner sides of the protective cover (15), the driving shaft (19) is fixedly mounted on the output end of the third motor (18), the gear (20) is fixedly mounted on the outer sides of the driving shaft (19) and the rotating shaft (16), and the adjacent gears (20) are meshed with each other, the detection device (21) is fixedly mounted on one side of the rotating plate (17), and the fill light (22) is fixedly mounted on the left and right sides of one side of the rotating plate (17).
4. The comprehensive inspection device for the appearance of automobile seat foam according to claim 2, characterized in that: A sliding groove is provided on one side of the lifting frame (2), and the length of the sliding block (8) is the same as the length of the sliding groove.
5. The comprehensive inspection device for the appearance of automobile seat foam according to claim 2, characterized in that: A threaded hole and a slide groove are provided on the top of the sliding block (8); the external thread on the outer side of the screw rod (6) is engaged with the threaded hole; and the outer diameter of the fixing rod (7) is the same as the inner diameter of the slide groove.
6. The comprehensive inspection device for the appearance of automobile seat foam according to claim 2, characterized in that: The clamping block (10) is in an L-shape, and a protective cushion is provided on one side of the clamping block (10).
7. The comprehensive inspection device for the appearance of automobile seat foam according to claim 3, characterized in that: A rotation groove is provided on one side of the rotation plate (17), and the outer diameter of the rotation shaft (16) is the same as the inner diameter of the rotation groove.
8. The comprehensive inspection device for the appearance of automobile seat foam according to claim 1, characterized in that: The support frame (1) and the fixing frame (3) are in a C-shape, and a car seat to be inspected is arranged above the conveyor belt (4).