Micro rotary switch
By installing a micro-rotating switch on the wire harness straightening device, the problem of uneven straightening of the receptacle wheel due to excessive swing amplitude of the rod is solved, and the quality of the wire harness is improved.
Patent Information
- Application Number
- CN202421869846.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-08-05
AI Technical Summary
During the straightening process of the wire harness, due to the large swing amplitude of the rod, the straightening of the reel wheel is uneven, resulting in the problem of unqualified wire harness.
Install a micro-rotating switch on the rod member. When the rod member swings greatly, the micro-rotating switch immediately closes the device to prevent uneven straightening of the receptacle wheel.
Through the use of the micro-rotating rotary switch, it can effectively prevent the uneven straightening of the receptacle wheel caused by excessive swing of the rod, and improve the quality of the wire harness.
Smart Images

Figure CN222867539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of travel switches, in particular to a micro-rotary switch. Background Art
[0002] The processing and manufacturing process of new energy wire harnesses mainly includes wire cutting, crimping, subpackaging, assembly, testing and other processes. Among them, the blanks that have not been processed first need to be cut. During the wire cutting process, the cables need to be straightened and released. Currently, most equipment uses the method of loading counterweights for straightening.
[0003] Specifically, during the routing process, the wire is pressed down by the wire storage wheel, and the wire storage wheel needs to be installed at the end of the rod. When the wire is routed too fast, the wire storage wheel will not move down in time, causing the rod to rise. When the wire is routed too slowly, it will cause the rod to sink. When the swing amplitude of the rod is too large, it will cause the wire harness to be unevenly straightened, which will lead to problems with the wire harness being unqualified.
[0004] In view of this, in order to avoid such problems, the applicant proposed a new technical solution, namely, installing a micro-rotary switch on the rod. When the rod swings significantly, the device can be immediately shut down to prevent the problem of uneven straightening of the storage wheel. Utility Model Content
[0005] To this end, the utility model provides a micro-rotary switch to solve the problem in the prior art that the storage wheel is not evenly straightened due to the excessive swing amplitude of the rod.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The utility model discloses a micro rotary switch, comprising:
[0008] The installation base has a rotating shaft inserted through the center thereof, a bearing is sleeved at the tail of the rotating shaft, and the bearing is installed at the tail of the installation base;
[0009] A micro switch, arranged on the side of the mounting base;
[0010] An adjustable dial is sleeved on the rotating shaft and is coaxially connected to the rotating shaft;
[0011] Wherein, two paddles are arranged on the circumference of the outer edge of the adjustable dial, and both of the paddles are suitable for abutting against the contacts of the micro switch.
[0012] Furthermore, the plectrum includes:
[0013] A connecting piece, the tail of which is provided with a hinge hole, and the connecting piece is hingedly arranged on the adjustable dial through the hinge hole;
[0014] A circular slot, the center of which coincides with the hinge hole, and the circular slot is fixed to the adjustable dial by bolts;
[0015] A pressing plate is arranged at the head of the connecting piece and is suitable for abutting against the contact of the micro switch to close the micro switch.
[0016] Furthermore, the mounting base includes:
[0017] The mounting block has an adjustment seat on the side, and a micro switch is movably arranged on the adjustment seat;
[0018] The bracket is slidably sleeved on the rotating shaft, and the bracket is arranged at the front end of the mounting block.
[0019] Furthermore, the mounting base and the rotating shaft are both made of metal.
[0020] Furthermore, an angle sensor is provided at the head end of the rotating shaft.
[0021] Furthermore, the micro switch is connected to a contactor.
[0022] The utility model has the following advantages:
[0023] The micro-rotary switch disclosed in the utility model is installed on the wire harness straightening device. The micro-switch is triggered by a paddle installed on an adjustable dial to cut off the power supply. When the wiring speed of the device is too fast, the wire storage wheel cannot completely straighten the wire harness, which directly causes the wire storage wheel to drive the rod to deflect. At this time, through the micro-rotary switch, when the swing angle of the wire storage wheel exceeds the set range, the rod drives the rotating shaft to rotate, which can trigger the micro-switch, thereby cutting off the power supply of the device and interrupting the process of straightening the wire harness. Compared with the existing technology, the utility model has a simple structure, flexible use, and is easy to install, and solves the problem of uneven straightening of the wire storage wheel due to excessive swing amplitude of the rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0025] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0026] Figure 1 A three-dimensional diagram of the micro rotary switch provided by the utility model;
[0027] Figure 2 A three-dimensional diagram of the plectrum provided by the utility model;
[0028] Figure 3 A perspective view of a micro rotary switch provided by the utility model;
[0029] Figure 4 This is the front view of the micro rotary switch provided by the utility model;
[0030] Figure 5 This is a schematic diagram of the installation of the micro rotary switch provided by the utility model;
[0031] In the figure: 1 mounting base; 11 mounting block; 12 adjustment seat; 13 bracket; 2 rotating shaft; 3 micro switch; 4 angle sensor; 41 button cover; 42 pointer; 43 sleeve 44 fastening hole; 5 adjustable dial; 6 bearing; 7 paddle; 71 connecting piece; 72 round groove; 73 hinge hole; 74 pressure plate. DETAILED DESCRIPTION
[0032] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] like Figure 1-5 The utility model discloses a micro-rotary switch, which is used to solve the problem of preventing the storage wheel from having a poor straightening effect due to excessively fast wiring. The technical solution disclosed in the utility model is now specifically described.
[0034] In a specific embodiment disclosed in the present utility model, Figure 1The main structure includes a mounting base 1, a micro switch 3 and an adjustable dial 5. Among them, the mounting base 1, the rotating shaft 2 and the knob 4 are all made of metal. The mounting base 1 is penetrated by a rotating shaft 2, and a bearing 6 is installed at the tail of the mounting base 1, and an adjustable dial 5 is arranged at the head of the mounting base 1, and the bearing 6 is sleeved on the rotating shaft 2, and the rotating shaft 2 is coaxially connected with the adjusting dial 5, so that the adjusting dial 5 can be deflected by the rotating shaft 2, and then the micro switch 3 set on the side of the mounting base 1 is triggered, and the power supply of the device is disconnected by the micro switch 3, so as to avoid the problem of too fast wiring of the device.
[0035] In this embodiment, if Figure 2 , two paddles 7 are arranged on the outer circumference of the adjustable dial 5, and both paddles 7 are suitable for abutting against the contact of the micro switch 3. Specifically, the paddle 7 includes a connecting member 71, a circular slot 72 and a pressure plate 74, wherein a hinge hole 73 is arranged at the tail of the connecting member 71, and the hinge hole 7 is arranged on the adjustable dial 5, so that the connecting member 71 can rotate on the adjustable dial 5 along the hinge hole 73. On this basis, a circular slot 72 is also arranged on the adjustable dial 5, and the center or center position of the circular slot 72 coincides with the position of the hinge hole 73, so that when the connecting member 71 swings, the paddle 7 can be fixed by installing a fastening bolt in the circular slot 72. In this embodiment, the two connecting members 71 can swing at an angle, and at the same time, a pressure plate 74 is arranged at the head of the connecting member 71, and the pressure plate 74 is suitable for abutting against the contact of the micro switch 3 to disconnect the micro switch 3 and thereby cut off the power supply of the device.
[0036] In some embodiments, the angle sensor 4 is a tilt sensor.
[0037] As an optional technical solution, Figure 3 The angle sensor 4 includes a button cover 41 and a sleeve 43. The button cover 41 is provided with an angle scale on its circumference, and the button cover 41 is coaxially connected to the rotating shaft 2. A fastening hole 44 is provided on the outer side of the sleeve 43. The fastening hole 44 is suitable for inserting a fastener, and the sleeve 43 is fixed to the rotating shaft 2 through the fastener. A pointer 42 is provided on the sleeve 43. When in use, the pointer 42 of the rotating sleeve 43 points to the angle scale to obtain the required deflection angle range, and then the sleeve 43 is fixed. By adjusting the positions of the two paddles 7, when the rotation angle of the rotating shaft 2 exceeds the scale pointed by the pointer 42, the paddle 7 will trigger the micro switch 3, thereby cutting off the power supply of the device, so that the device will no longer continue to route.
[0038] In some embodiments, Figure 4The mounting base 1 includes a mounting block 11 and a bracket 13, wherein an adjustment seat 12 is arranged on the side of the mounting block 11, and a micro switch 3 is movably arranged on the adjustment seat 12, and the bracket 13 is arranged at the front end of the mounting block 11, and a shaft sleeve 43 is arranged inside the bracket 13, so as to stabilize the rotating shaft. In this embodiment, a contact 8 is arranged on the angle sensor 4, and the function of the contact 8 is to connect the circuit and send out an early warning signal before the contact of the micro switch 3 is about to contact the pressure plate 74, thereby reminding the staff to adjust the equipment in time to prevent the problem of too fast wiring.
[0039] In some embodiments, the micro switch 3 is connected to a contactor. When the micro switch 3 is turned on, the contactor can be energized, and then the coil of the contactor is used to attract the armature to energize and drive a high-power electrical appliance.
[0040] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.
Claims
1. A micro rotary switch, characterized in that: include: The installation base (1) has a rotating shaft (2) inserted through the center thereof, the tail of the rotating shaft (2) is sleeved with a bearing (6), and the bearing (6) is installed at the tail of the installation base (1); A micro switch (3) is arranged on a side of the mounting base (1); An adjustable dial (5) is sleeved on the rotating shaft (2) and is coaxially connected to the rotating shaft (2); Wherein, two paddles (7) are arranged in the circumferential direction of the outer edge of the adjustable dial (5), and the two paddles (7) are both suitable for abutting against the contact of the micro switch (3).
2. The micro rotary switch according to claim 1, characterized in that: The plectrum (7) comprises: A connecting piece (71) having a hinge hole (73) at its rear end, wherein the connecting piece (71) is hingedly connected to the adjustable dial (5) through the hinge hole (73); A circular groove (72), the center of which coincides with the hinge hole (73), and the circular groove (72) is fixed to the adjustable dial (5) by bolts; A pressure plate (74) is arranged at the head of the connecting member (71) and is suitable for abutting against the contact of the micro switch (3) to close the micro switch (3).
3. The micro rotary switch according to claim 1, characterized in that: The mounting base (1) comprises: A mounting block (11) is provided with an adjustment seat (12) on the side thereof, and a micro switch (3) is movably provided on the adjustment seat (12); A bracket (13) is slidably sleeved on the rotating shaft (2), and the bracket (13) is arranged at the front end of the mounting block (11).
4. The micro rotary switch according to claim 1, characterized in that: The mounting base (1) and the rotating shaft (2) are both made of metal.
5. The micro rotary switch according to claim 1, characterized in that: An angle sensor (4) is provided at the front end of the rotating shaft (2).
6. The micro rotary switch according to claim 1, characterized in that: The micro switch (3) is connected to the contactor.