Energy storage container
By setting curved webs and optimizing the structure of the support beam in the frame of the energy storage container, the problems of insufficient strength and limited load-bearing capacity of the energy storage container are solved, and higher load-bearing capacity and longer service life are achieved.
Patent Information
- Application Number
- CN202420646467.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2034-03-31
AI Technical Summary
The structural strength of the energy storage container is insufficient and the load-bearing capacity is insufficient, which leads to damage and premature scrapping, especially in logistics and transportation, which has the potential risk of uncertainty.
An energy storage container is designed, and the strength and load-bearing capacity of the structure are improved by setting the web with curved sides in the frame, the connection method between the battery frame and the web, and the structural optimization of the support beam.
It effectively improves the carrying capacity of energy storage containers, extends the service life, and reduces risks in logistics and transportation.
Smart Images

Figure CN222867874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy storage equipment, in particular to an energy storage container. Background Art
[0002] In the related art, due to the insufficient structural strength and carrying capacity of energy storage containers, energy storage containers are often damaged or scrapped prematurely. For example, in the case of energy storage containers integrating 5MWh and 6MWh respectively under the condition of 20-foot standard high cabinet, the weight of the energy storage containers is about 43t and more than 50t respectively, which has greatly exceeded the maximum load of about 40t of the 20-foot standard high cabinet energy storage container, which brings potential risks of uncertainty to the logistics and transportation of energy storage containers. Utility Model Content
[0003] The embodiment of the utility model provides an energy storage container, which can improve the technical problems of insufficient structural strength and limited carrying capacity of energy storage containers in related technologies.
[0004] In a first aspect, an embodiment of the utility model provides an energy storage container for installing a battery pack, comprising:
[0005] A frame, comprising a bottom side and a top side disposed opposite to each other along a gravity direction;
[0006] A plurality of battery racks, each of the battery racks being connected between the top side and the bottom side, and the plurality of battery racks being arranged at intervals;
[0007] A web, the web is mounted on the bottom side, the web comprises a first side away from the top side, the first side is connected to a plurality of the battery racks;
[0008] Wherein, the first edge includes two web ends located at both ends and a web middle portion located between the two web ends, and the web middle portion is bent toward the top side. In the direction of gravity, the distance between the web middle portion and the top side is smaller than the distance between any of the web ends and the top side.
[0009] In one embodiment, the energy storage container further includes a first wing plate, the two ends of the web plate are connected to the first wing plate, and the middle of the web plate is spaced apart from the first wing plate; each of the battery racks includes a first cross bar, the first cross bar is arranged on the bottom side, and the first wing plate connects each of the first cross bars. In one embodiment, the frame further includes a fifth cross beam and a sixth cross beam, along the length direction of the first wing plate, the fifth cross beam and the sixth cross beam are respectively arranged at the two ends of the bottom side, and / or respectively connected to the two ends of the first wing plate.
[0010] In one embodiment, the maximum distance between the middle portion of the web and the first wing is 15 mm-25 mm.
[0011] In one embodiment, the web also includes a second edge close to the top side, and the energy storage container also includes a second wing plate, one side of the second wing plate is connected to the second edge; the plurality of battery racks include two first battery racks disposed at both ends of the second wing plate, each of the first battery racks includes a third cross bar disposed close to the bottom side, and both ends of the second wing plate are respectively connected to the third cross bar of the first battery rack.
[0012] In one embodiment, the frame further comprises two first columns, each of which is connected between the bottom side and the top side, and along the length direction of the web, one first column is connected to one end of the web, and the other first column is connected to the other end of the web.
[0013] In one embodiment, the frame also includes a first side and a second side, the first side and the second side are arranged opposite to each other, the first side connects one side of the bottom side and one side of the top side, and the second side connects the other side of the bottom side and the other side of the top side; at least one of the battery racks also includes a support member, and each of the support members connects the second wing panel, the bottom side, the top side, the first side and the second side.
[0014] In one embodiment, the support member includes a support body, a first support rod, a second support rod, a third support rod and a fourth support rod.
[0015] Each of the battery racks also includes a second cross bar, which is arranged on the top side, and the support body is connected between the second cross bar and the third cross bar, or the support body connects the first cross bar, the second cross bar, and the third cross bar; one end of the first support bar, the second support bar, the third support bar and the fourth support bar is connected to the middle part of the support body, the other end of the first support bar and the other end of the second support bar are respectively connected to the two ends of the third cross bar, and the other end of the third support bar and the other end of the fourth support bar are respectively connected to the two ends of the second cross bar.
[0016] In one embodiment, each of the supporting bodies includes two second columns and a first connecting rod, each of the second columns is connected to the first cross bar, the second cross bar, and the third cross bar, or each of the second columns is connected to the second cross bar and the third cross bar, two second columns are arranged at intervals, and the first connecting rod is connected between the two second columns; one second column is arranged close to the first side and connected to the first support rod and the third support rod, and the other second column is arranged close to the second side and connected to the second support rod and the fourth support rod.
[0017] In one embodiment, the supporting body includes a second column, the second column connects the first crossbar, the second crossbar, and the third crossbar, or the second column connects the second crossbar and the third crossbar, and the second column connects the first support rod, the second support rod, the third support rod, and the fourth support rod. In one embodiment, the frame also includes a first crossbeam, a second crossbeam, and a plurality of second connecting rods, the first crossbeam is arranged at the connection between the bottom side and the first side, the second crossbeam is arranged at the connection between the bottom side and the second side, and a plurality of second connecting rods are connected between the first wing plate and the first crossbeam, and between the first wing plate and the second crossbeam, respectively, and the plurality of second connecting rods are arranged at intervals.
[0018] In one embodiment, part of the first crossbar includes a first sub-crossbar and a second sub-crossbar, the first sub-crossbar is connected between the first crossbeam and the first wing panel, and / or the second sub-crossbar is connected between the second crossbeam and the first wing panel.
[0019] In one embodiment, each of the battery racks includes a plurality of load-bearing guide rails, and between each two adjacent battery racks, one battery rack is provided with a plurality of load-bearing guide rails along the gravity direction on one side of the other battery rack, and in the gravity direction, the plurality of load-bearing guide rails of one battery rack are at the same height and are arranged opposite to the plurality of load-bearing guide rails of the other battery rack, and a load-bearing space for installing the battery pack is formed between the two load-bearing guide rails that are at the same height and are arranged opposite to each other, and the load-bearing space gradually becomes narrower in the direction from the first side toward the second side.
[0020] In one embodiment, the load-bearing guide rail includes a load-bearing portion and a guide portion, wherein the guide portion is fixed to the load-bearing portion; the load-bearing portion includes a load-bearing edge and a limiting edge, wherein the load-bearing edge and the limiting edge are arranged to intersect with each other, the load-bearing edge is used to bear the battery pack, and the limiting edge is used to limit the moving direction of the battery pack;
[0021] The guide portion includes a guide edge and a plurality of pads, wherein the guide edge is attached to the limiting edge, and the plurality of pads are spaced apart in a direction from the first side to the second side and clamped between the guide edge and the limiting edge, or, a portion of the pads are clamped between the guide edge and the limiting edge, and another portion of the pads are disposed on a surface of the guide edge that is away from the limiting edge; in a direction from the first side to the second side, the thickness of the guide edge and / or the pads increases successively.
[0022] In one embodiment, the energy storage container further comprises a top plate, and the top plate is arranged on the top side;
[0023] At least a portion of the top plate is arched in a direction away from the top side.
[0024] In one embodiment, the energy storage container further includes a plurality of explosion relief plates, the top plate is provided with a plurality of explosion relief openings, an explosion relief plate is covered on one of the explosion relief openings, and the strength of the explosion relief plate is less than the strength of the top plate.
[0025] Beneficial effects of the embodiments of the utility model: In the embodiments of the utility model, the web is installed on the bottom side of the frame, and the first side of the web is connected to multiple battery racks. On the first side of the web, the middle part of the web is bent toward the top side so that in the direction of gravity, the distance between the middle part of the web and the top side is smaller than the distance between any end of the web and the top side. In the actual use of the energy storage container, the battery rack is used to carry the battery pack. The battery rack can transfer at least part of the force it is subjected to to the web. The web is deformed toward the bottom side under the action of these forces. Since the first side of the web is formed as an arc-shaped side, the web can decompose the force it is subjected to into a force downward in the direction of gravity and a force along the length direction of the web, which can help alleviate the deformation degree of the web toward the bottom side. Compared with the web in the related art, one of the advantages of the energy storage container provided by the present application is that it can provide better supporting performance, thereby enabling the energy storage container to carry more battery packs, thereby ultimately improving the carrying capacity of the energy storage container. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is an overall structural diagram of an energy storage container provided by an embodiment of the utility model;
[0028] Figure 2 It is an internal structure diagram of an energy storage container provided by an embodiment of the utility model;
[0029] Figure 3 It is a structural diagram of an energy storage container frame provided by an embodiment of the utility model;
[0030] Figure 4 It is a structural schematic diagram of one end of a frame provided by an embodiment of the utility model;
[0031] Figure 5 is a cross-sectional view of a first corner column provided in an embodiment of the utility model;
[0032] Figure 6It is an assembly relationship diagram between the first corner column and the battery rack provided in an embodiment of the utility model;
[0033] Figure 7 is a cross-sectional view of a second corner column provided in an embodiment of the utility model;
[0034] Figure 8 It is an assembly relationship diagram between the second corner column and the warehouse door provided in an embodiment of the utility model;
[0035] Fig. 9 It is a structural schematic diagram of the other end of the frame provided by an embodiment of the utility model;
[0036] Fig.10 is a cross-sectional view of a fourth corner column provided in an embodiment of the utility model;
[0037] Fig.11 is an assembly relationship diagram between a fourth corner column and a side plate provided in an embodiment of the utility model;
[0038] Fig.12 is a cross-sectional view of a first crossbeam provided in an embodiment of the utility model;
[0039] Fig.13 It is an assembly relationship diagram between the first crossbeam and the warehouse door provided in an embodiment of the utility model;
[0040] Fig.14 is an orthographic projection view of a first end of a frame provided by an embodiment of the present utility model;
[0041] Fig.15 It is an exploded schematic diagram of a load-bearing guide rail provided in an embodiment of the utility model;
[0042] Fig.16 It is a structural schematic diagram of the bearing part provided by an embodiment of the utility model;
[0043] Fig.17 It is a structural schematic diagram of a support beam provided in an embodiment of the utility model.
[0044] Description of reference numerals:
[0045] 1. Energy storage container;
[0046] 10. frame; 110. bottom side; 120. top side; 130. first side; 140. second side; 150. first end; 160. second end;
[0047] 111, first corner column; 1110, accommodating space; 1111, first inner wall; 11111, first section; 11112, second section; 11113, first connecting section; 1112, first outer wall;
[0048] 112, second corner column; 1120, assembly space; 1140, first receiving space; 1121, second inner wall; 11211, fifth section; 11212, sixth section; 11213, third connecting section; 1122, second outer wall; 11221, third section; 11222, fourth section; 11223, second connecting section;
[0049] 113, fourth corner column; 1130, avoidance space; 1131, fourth inner wall; 1132, fourth outer wall; 11321, seventh section; 11322, eighth section; 11323, fourth connecting section;
[0050] 121, first crossbeam; 1210, receiving groove; 1211, bottom wall; 1212, top wall; 12121, ninth section; 12122, tenth section; 12123, fifth connecting section;
[0051] 122, second crossbeam; 123, third crossbeam; 124, fourth crossbeam; 125, fifth crossbeam; 126, sixth crossbeam; 127, seventh crossbeam; 128, eighth crossbeam;
[0052] 13. Pillar; 14. First column; 16. Second connecting rod; 18. Pipeline;
[0053] 20. Battery rack; 210. First battery rack; 21. First crossbar; 22. Second crossbar; 23. Vertical pole;
[0054] 24, bearing rail; 241, bearing part; 2411, bearing member; 24111, bearing edge; 24112, limiting edge; 2412, connecting member; 24121, first connecting edge; 24122, second connecting edge; 24123, reinforcing structure; 242, guiding part; 2421, guiding member; 24211, guiding edge; 2422, pad;
[0055] 25. The third horizontal bar;
[0056] 26, support member; 261, first support rod; 262, second support rod; 263, third support rod; 264, fourth support rod; 265, second column; 266, first connecting rod;
[0057] 31. side panel; 311. first side panel;
[0058] 32. door; 321. body; 322. locking rod;
[0059] 33. Top plate; 331. Explosion venting plate; 34. Rotating connecting piece;
[0060] 40. Support beam; 41. First wing plate; 42. Second wing plate; 43. Web plate; 431. End of web plate; 432. Middle of web plate. DETAILED DESCRIPTION
[0061] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model. In addition, it should be understood that the specific implementation methods described herein are only used to illustrate and explain the utility model, and are not used to limit the utility model. In the utility model, unless otherwise stated, the directional words used, such as "upper" and "lower", generally refer to the upper and lower parts of the device in actual use or working state, specifically the drawing direction in the accompanying drawings; while "inside" and "outside" refer to the outline of the device.
[0062] With the development of global trade and the energy storage industry, higher requirements have been placed on the structural strength and carrying capacity of energy storage containers. In related technologies, due to the insufficient structural strength and carrying capacity of energy storage containers, energy storage containers are often damaged or scrapped prematurely. For example, in the energy storage containers that integrate 5MWh and 6MWh respectively under the condition of a 20-foot standard high cabinet, the weight of the energy storage containers is about 43t and more than 50t, respectively, which has greatly exceeded the maximum load of about 40t of the 20-foot standard high cabinet energy storage container, which brings potential risks of uncertainty to the logistics and transportation of energy storage containers.
[0063] Based on the technical problems of insufficient strength and limited carrying capacity of energy storage containers in the related art, an embodiment of the present application proposes an energy storage container to solve at least some of the problems in the related art.
[0064] See also Figures 1 to 3 , Figure 1 This is an overall structural diagram of the energy storage container provided in the embodiment of the present application. Figure 2 This is a diagram of the internal structure of the energy storage container provided in the embodiment of the present application. Figure 3 A structural diagram of the frame of the energy storage container provided in an embodiment of the present application.
[0065] The energy storage container 1 proposed in the present application is used to install a battery pack (not shown in the figure). The energy storage container 1 may include a frame 10 and a plurality of battery racks 20. Among them, the frame 10 is used as the main structure of the energy storage container 1 to connect other components that constitute the energy storage container 1. The frame 10 may include a plurality of corner columns and a plurality of cross beams. Each corner column extends along the direction of gravity, and each cross beam connects two corner columns. A plurality of battery racks 20 are installed in the frame 10, and the plurality of battery racks 20 are arranged at intervals so that an installation space for installing a battery pack is formed between two adjacent battery racks 20.
[0066] See also Figure 4 and Figure 5 , Figure 4 This is a structural diagram of one end of an energy storage container provided in an embodiment of the present application. Figure 5 A cross-sectional view of a first corner column provided in an embodiment of the present application. The plurality of corner columns may include at least one first corner column 111, each first corner column 111 is disposed adjacent to a battery rack 20, and the first corner column 111 includes an inner side facing the battery rack 20, and a portion of the inner side is concave inwardly away from the battery rack 20 to form an accommodating space 1110, and the accommodating space 1110 can accommodate at least a portion of the battery rack 20.
[0067] Specifically, the first corner column 111 may include a first inner wall 1111 facing the battery rack 20, and a first outer wall 1112 opposite to the first inner wall 1111 and away from the battery rack 20. When viewed from the first inner wall 1111 to the first outer wall 1112, at least a portion of the projection of the battery rack 20 is located within the range of the first inner wall 1111. The portion of the first inner wall 1111 adjacent to the battery rack 20 is recessed toward the first outer wall 1112 to form an accommodating space 1110 that can accommodate at least a portion of the battery rack 20. In some embodiments, the first inner wall 1111 may include It includes a first section 11111, a second section 11112 and a first connecting section 11113, wherein the second section 11112 is located between the first section 11111 and the first outer wall 1112, and the first connecting section 11113 is connected between the first section 11111 and the second section 11112, and when observed from the first inner wall 1111 to the first outer wall 1112, the second section 11112 is a portion overlapping with a portion of the battery rack 20, thereby forming a accommodating space 1110 between the first section 11111, the second section 11112 and the first connecting section 11113.
[0068] See also Figure 6 , Figure 6The assembly relationship diagram between the first corner column and the battery rack provided in the embodiment of the present application. In some embodiments of the present application, after the battery rack 20 is assembled in the frame 10, due to the existence of the accommodating space 1110, at least part of the battery rack 20, such as the load-bearing guide rail 24 of the battery rack 20, will be able to be located in the accommodating space 1110 without interfering with the first corner column 111, thereby enabling the assembly of the battery rack 20 without expanding the size of the frame 10, thereby saving the size of the energy storage container to the maximum extent, improving the utilization rate of the internal space of the energy storage container, and improving the structural compactness of the energy storage container 1.
[0069] In the embodiment of the present application, a portion of the inner side of the first corner column 111 is recessed inward in a direction away from the battery rack 20 to form an accommodation space 1110, so that the first corner column 111 can accommodate at least a portion of the battery rack 20 installed on the frame 10 through the accommodation space 1110. The advantage is that the frame 10 can be loaded with battery packs and electrical equipment without having to enlarge the overall size of the frame 10 in order to avoid interference between the battery rack 20 and the frame 10, which is beneficial to improving the structural compactness of the energy storage container 1.
[0070] See also Figure 1 and Figure 4 The energy storage container 1 may further include a door 32, which may be rotatably connected to the frame 10. The plurality of corner posts may further include at least one second corner post 112, and each second corner post 112 is disposed adjacent to the door 32. In some embodiments of the present application, the interior of the energy storage container 1 can be separated into a first compartment and a second compartment by a partition (not shown in the figure), wherein at least part of the space of the first compartment can be used to install multiple battery packs, and at least part of the space of the second compartment can be used to install the above-mentioned electrical equipment, and the electrical equipment can be an energy storage inverter and an energy management system (Energy Management System, EMS), etc. These electrical equipment are used to control and manage the battery packs. Accordingly, the energy storage container can be provided with a first compartment opening and a second compartment opening, the first compartment opening is provided in the first compartment, and is used to connect the first compartment with the external space, and the second compartment opening is provided in the second compartment, and is used to connect the second compartment with the external space. The compartment door 32 may include a first compartment door and a second compartment door, the first compartment door is provided at the first compartment opening, and the first compartment door is used to open and close the first compartment opening, and the second compartment door is provided at the second compartment opening, and the second compartment door is used to open and close the second compartment opening. Two second corner columns 112 can be provided, one second corner column 112 is used to connect the first compartment door, and the other second corner column 112 is used to connect the second compartment door. This specification takes the second corner column 112 connected to the first warehouse door as an example to schematically describe the structure of the second corner column 112 provided in the embodiment of the present application. The structure of the second corner column 112 connected to the second warehouse door can refer to the relevant description. Figure 7 and Figure 8 , Figure 7A cross-sectional view of a second corner column provided in an embodiment of the present application, Figure 8 The assembly relationship diagram between the second corner column and the first warehouse door provided in the embodiment of the present application. Along the thickness direction of the warehouse door 32, each second corner column 112 may include a second inner wall 1121 and a second outer wall 1122 that are arranged opposite to each other, and the second inner wall 1121 and the second outer wall 1122 are arranged on both sides of the warehouse door 32, wherein the second outer wall 1122 may include a third section 11221, a fourth section 11222 and a second connecting section 11223, along the thickness direction of the warehouse door 32, the third section 11221 and the second inner wall 1121 are arranged on both sides of the warehouse door 32, the fourth section 11222 is located between the third section 11221 and the second inner wall 1121 and is located on the side of the third section 11221 facing the warehouse door 32, the second connecting section 11223 is bent and connected between the third section 11221 and the fourth section 11222, and an assembly space 1120 is formed between the third section 11221, the fourth section 11222 and the second connecting section 11223. Typically, the door 32 can be rotatably connected to the frame 10 using some rotating connectors 34. The rotating connectors 34 can be commonly used hinges or other types of hinges. For example, a hinge can be installed on the surface of the second corner column 112 adjacent to the door 32. The hinge is connected between the second corner column 112 and the door 32, thereby allowing the door 32 to be rotatably set on the frame 10. In the embodiment of the present application, the third section 11221 and the fourth section 11222 can be distributed along the thickness direction of the warehouse door 32, wherein the third section 11221 is located on the side of the warehouse door 32 away from the battery rack 20, and the fourth section 11222 is located on the side of the third section 11221 facing the warehouse door 32, and the second connecting section 11223 is bent and connected between the third section 11221 and the fourth section 11222 and is arranged parallel to the thickness direction of the warehouse door 32, thereby forming an assembly space 1120 facing the warehouse door 32 on the second outer wall 1122, and the hinge is arranged in the assembly space 1120 and connects the fourth section 11222 and / or the second connecting section 11223. Such a design can provide an assembly space 1120 for installing the hinge or some other rotating connecting members 34, so that after the rotating connecting member 34 is installed on the second corner column 112, there is no additional increase in the overall occupied space of the energy storage container 1, thereby further improving the structural compactness of the energy storage container 1.
[0071] In some embodiments, the second inner wall 1121 of the second corner column 112 may include a fifth section 11211, a sixth section 11212 and a third connecting section 11213. Along the thickness direction of the warehouse door 32, the fifth section 11211 and the sixth section 11212 are arranged at intervals, the sixth section 11212 is located between the fifth section 11211 and the second outer wall 1122, the third connecting section 11213 is bent and connected between the fifth section 11211 and the sixth section 11212, and a first receiving space 1140 is formed between the fifth section 11211, the sixth section 11212 and the third connecting section 11213. The energy storage container 1 may further include a pipe 18, which may be a liquid cooling pipe for conveying coolant to the battery pack. At least part of the pipe 18 may be arranged on the second corner column 112 along the direction of gravity. At this time, the first receiving space 1140 may serve to accommodate part of the pipe 18. This design allows the pipe 18 to be arranged inside the frame 10 without interfering with the battery pack or some components, so that the arrangement of the pipe 18 can be completed without increasing the size of the frame 10, which is conducive to further improving the structural compactness of the energy storage container 1.
[0072] In some embodiments, the assembly space 1120 for accommodating the hinge and the first receiving space 1140 for accommodating the pipe can be separately arranged in different corner columns. Specifically, the plurality of corner columns can also include at least one third corner column (not shown), each third corner column is arranged adjacent to the pipe 18, and the third corner column includes a third inner wall adjacent to the pipe 18, and part of the third inner wall is recessed in the direction away from the pipe 18 to form a second receiving space. When some pipes 18, such as liquid cooling pipes for conveying coolant to the battery pack, are fixed to the third corner column, the second receiving space can accommodate part of the pipes. Such a design can also prevent the pipes from interfering with the battery pack or other components after being arranged inside the frame 10, so that the arrangement of the pipes can be completed without increasing the size of the frame 10, which is also conducive to further improving the structural compactness of the energy storage container 1.
[0073] See also Figure 1 and Fig. 9 , Fig. 9 This is a schematic diagram of the structure of the other end of the energy storage container provided in an embodiment of the present application. The energy storage container 1 may also include a side panel 31 arranged parallel to the direction of gravity, the side panel 31 is connected to the frame 10, and cooperates with the frame 10 to enclose a space that can accommodate a battery pack and / or electrical equipment. The plurality of corner columns may also include at least one fourth corner column 113, and each fourth corner column 113 is arranged adjacent to the side panel 31.
[0074] See also Fig.10 and Fig.11 , Fig.10 A cross-sectional view of a fourth corner column provided in an embodiment of the present application, Fig.11The assembly relationship diagram between the fourth corner column and the side panel provided in the embodiment of the present application. Along the thickness direction of the side panel 31, the fourth corner column 113 may include a fourth inner wall 1131 and a fourth outer wall 1132 arranged opposite to each other, the fourth outer wall 1132 may include a seventh section 11321, an eighth section 11322 and a fourth connecting section 11323, along the thickness direction of the side panel 31, the seventh section 11321 and the fourth inner wall 1131 are arranged on both sides of the side panel 31, the eighth section 11322 is located between the seventh section 11321 and the fourth inner wall 1131, and is located on the side of the seventh section 11321 facing the side panel 31, the fourth connecting section is bent and connected between the seventh section 11321 and the eighth section 11322, and an avoidance space 1130 is formed between the seventh section 11321, the eighth section 11322 and the fourth connecting section 11323.
[0075] Typically, the four edges of the side panel 31 serve as mounting edges for connecting to the frame 10. In order to facilitate mounting the side panel 31 on the frame 10, in some embodiments, the eighth section 11322 can be set to be closer to the side panel 31 than the seventh section 11321 in the direction from the fourth outer wall 1132 to the fourth inner wall 1131 (i.e., the thickness direction of the side panel 31), or the eighth section 11322 can be set to be flush with the side panel 31, thereby making the avoidance space 1130 closer to the side panel 31 or making the avoidance space 1130 flush with the surface of the side panel 31. When 31 is assembled on the frame 10, or when the side panel 31 needs to be disassembled due to maintenance, some installation tools (such as wrenches and screwdrivers are more common) are needed to install and disassemble the side panel 31. Due to the existence of the avoidance space 1130, during this operation, the installation tool or the hand operating the installation tool, or part of the installation tool and part of the hand can be located within the avoidance space 1130, thereby reducing or even avoiding the interference between the installation tool or the hand and the fourth corner column 113, so that the maintenance personnel can be more handy when installing and disassembling the side panel 31, thereby improving the convenience of installation and disassembly and improving the efficiency of installation and disassembly.
[0076] See also Figure 3 In some embodiments of the present application, the frame 10 may be in a rectangular parallelepiped shape. When the frame 10 is in a rectangular parallelepiped shape, the frame 10 may include a bottom side 110, a top side 120, a first side 130, and a second side 140, the bottom side 110 and the top side 120 are arranged opposite to each other in the gravity direction, the first side 130 and the second side 140 are arranged opposite to each other, and the first side 130 connects one side of the bottom side 110 and one side of the top side 120, and the second side 140 connects the other side of the bottom side 110 and the other side of the top side 120.
[0077] See also Fig. 9The crossbeam of the frame 10 may include a first crossbeam 121, and the first crossbeam 121 is provided at the connection between the bottom side 110 and the first side 130. Fig.12 , Fig.12 A cross-sectional view of a first beam provided in an embodiment of the present application. Along the direction of gravity, the first beam 121 may include a bottom wall 1211 and a top wall 1212 that are relatively arranged, wherein the top wall 1212 may include a ninth section 12121, a tenth section 12122 and a fifth connecting section 12123. Along the direction of gravity, the ninth section 12121 and the tenth section 12122 are arranged at intervals, and the ninth section 12121 is arranged close to the first side 130 and the bottom side 110, the tenth section 12122 is arranged close to the second side 140 and the top side 120, the fifth connecting section 12123 is bent and connected between the ninth section 12121 and the tenth section 12122, the ninth section 12121, the tenth section 12122 and the fifth connecting section 12123 form a receiving groove 1210, at least part of the warehouse door 32 is arranged on the first side 130 (i.e., the first warehouse door) and is rotatably connected to the frame 10, and the receiving groove 1210 can accommodate at least part of the warehouse door 32 close to the first beam 121. Specifically, taking the warehouse door 32 for opening and closing the first warehouse opening, i.e., the first warehouse door, as an example, the warehouse door 32 for opening and closing the second warehouse opening (i.e., the second warehouse door) can refer to the relevant description. In some embodiments, the warehouse door 32 may include a main body 321 and a locking rod 322 for locking the main body 321 to the first warehouse opening, the locking rod 322 is rotatably connected to the side of the main body 321 away from the hinge, the ninth section 12121 and the tenth section 12122 are arranged toward the top side 120, and the fifth connecting section 12123 is bent and connected between the ninth section 12121 and the tenth section 12122, so that a receiving groove 1210 can be formed between the ninth section 12121, the tenth section 12122 and the fifth connecting section 12123, please refer to Fig.13 , Fig.13 An assembly relationship diagram between the first crossbeam and the first compartment door provided in an embodiment of the present application shows that when the first compartment door is in a state of closing the first compartment opening, the end of the locking rod 322 facing the bottom side 110 will be able to be placed in the receiving groove 1210 and abut against the surface of the fifth connecting section 12123 facing the receiving groove 1210, and the bottom end of the main body 321 facing the bottom side 110 will be opposite to or abut against the tenth section 12122. Thus, the receiving groove 1210 can accommodate at least part of the first compartment door, so that the first compartment door can avoid the locking rod 322 from occupying additional space in the closed state, thereby further improving the structural compactness of the energy storage container 1.
[0078] See also Fig. 9 and Fig.14 , Fig.14The orthographic projection view of the first end of the frame provided in the embodiment of the present application. In addition to the above-mentioned first crossbeam 121, the crossbeam of the frame 10 may also include a second crossbeam 122, and the second crossbeam 122 is arranged at the connection between the bottom side 110 and the second side 140. In some embodiments of the present application, along the direction of gravity, the first crossbeam 121 has a first height, and the second crossbeam 122 has a second height, and the second height is greater than the first height. Since the frame 10 is subjected to a large force in the direction of gravity, the present application sets the second height of the second crossbeam 122 to be greater than the first height of the first crossbeam 121, which has the advantage that the rigidity and strength of the second crossbeam 122 can be improved, thereby facilitating the improvement of the load-bearing capacity of the frame 10.
[0079] See also Figure 3 and Figure 4 The cross beams may further include a third cross beam 123 and a fourth cross beam 124. The third cross beam 123 is provided at the connection between the first side 130 and the top side 120, and the fourth cross beam 124 is provided at the connection between the second side 140 and the top side 120. The frame 10 may further include a plurality of pillars 13. A plurality of pillars 13 may be provided at intervals between the first cross beam 121 and the third cross beam 123, and between the second cross beam 122 and the fourth cross beam 124. The inventor of the present application has found through long-term practice in the process of realizing the technical solution of the present application that in the direction parallel to the first cross beam 121, if the width of each pillar 13 is set to be not less than 100 mm, the size of the energy storage container 1 can be minimized while ensuring that the energy storage container 1 has good structural strength, which is conducive to further improving the structural compactness of the energy storage container 1.
[0080] Please continue reading Figure 3 and Figure 4 , multiple battery racks 20 are arranged at intervals, one end of each battery rack 20 can be connected to the bottom side 110, and the other end can be connected to the top side 120. In the direction of gravity, each battery rack 20 may include a first crossbar 21 and a second crossbar 22 arranged at intervals, the first crossbar 21 is arranged on the bottom side 110 and connected between the first crossbeam 121 and the second crossbeam 122, the second crossbar 22 is arranged on the top side 120 and connected between the third crossbeam 123 and the fourth crossbeam 124, and the battery rack 20 may also include a plurality of vertical rods 23, at least two vertical rods 23 are connected between the first crossbar 21 and the second crossbar 22, and at least two vertical rods 23 are arranged at intervals along the length direction of the first crossbar 21. Preferably, along the direction parallel to the first crossbeam 121, the width of each vertical rod 23 is not less than 50mm. In this way, the lateral width of the battery rack 20 can be reduced while ensuring that the battery rack 20 has good strength, which is conducive to further improving the structural compactness of the energy storage container 1.
[0081] See also Figure 2Each battery rack 20 may also include a plurality of bearing rails 24, which are arranged between the first crossbar 21 and the second crossbar 22 at intervals and can be connected to at least two vertical bars 23. Between each two adjacent battery racks 20, a battery rack 20 is provided with a plurality of bearing rails 24 along the gravity direction on one side of the other battery rack 20. The plurality of bearing rails 24 of one battery rack 20 are arranged at the same height and opposite to the plurality of bearing rails 24 of the other battery rack 20. A bearing space for installing a battery pack is formed between the two bearing rails 24 of the same height and opposite to each other between the two battery racks 20, and the bearing space gradually narrows from the first side 130 to the second side 140. Please refer to Fig.15 , Fig.15 An exploded schematic diagram of a bearing rail provided in an embodiment of the present application. To facilitate placing a battery pack on two bearing rails 24 disposed opposite to each other between two battery racks, each bearing rail 24 may include a bearing portion 241 and a guide portion 242, wherein the bearing portion 241 is connected to at least two uprights 23 at the same time, and the guide portion 242 is fixed to the bearing portion 241, and the guide portion 242 has an end close to the first side 130 and an end close to the second side 140, and the thickness of the guide portion 242 gradually increases from the first side 130 to the second side 140, so that the space between the two bearing rails 24 disposed opposite to each other at the same height can gradually become narrower in the direction from the first side 130 to the second side 140, thereby enabling the two guide portions 242 disposed opposite to each other at the same height to play a better guiding role in the process of pushing the battery pack into the bearing rail 24, thereby preventing the battery pack from deviating from the desired pushing direction when being pushed in.
[0082] Please continue reading Fig.16 , Fig.162 is a schematic diagram of the structure of the load-bearing portion 241 provided by an embodiment of the utility model. In some embodiments, the load-bearing portion 241 may include a load-bearing member 2411 and a connecting member 2412, the load-bearing member 2411 is used to carry the battery pack, and the connecting member 2412 is used to securely connect the load-bearing member 2411 to the vertical pole 23. Specifically, the load-bearing member 2411 may include a load-bearing edge 24111 and a limiting edge 24112, the load-bearing edge 24111 and the limiting edge 24112 intersect, for example, the load-bearing edge 24111 and the limiting edge 24112 may be connected vertically or tending to be vertical, wherein the load-bearing edge 24111 is used to carry the battery pack, and the limiting edge 24112 is connected to the vertical pole 23, and the limiting edge 24112 is used to limit the movement direction of the battery pack to ensure that the direction of the battery pack will not be offset when it is pushed into the carrying space. The connecting member 2412 can be a 45-degree bending member. The connecting member 2412 can include a first connecting edge 24121 and a second connecting edge 24122. The first connecting edge 24121 can be connected to the vertical pole 23, and the second connecting edge 24122 can be connected to the load-bearing edge 24111 to support the load-bearing edge 24111. A reinforcing structure 24123 can also be provided between the first connecting edge and the second connecting edge of the connecting member 2412 to improve the structural strength of the connecting member 2412. For example, a bulge or a rib can be designed between the first connecting edge 24121 and the second connecting edge 24122. Taking the bulge as an example, the bulge can be provided at one end of the first connecting edge 24121 close to the second connecting edge 24122 to abut against the second connecting edge 24122.
[0083] In some embodiments, the guide portion 242 may include a guide member 2421 and a plurality of pads 2422, the guide member 2421 may include a guide edge 24211, and after the guide member 2421 is assembled to the bearing portion 241, the guide edge 24211 of the guide member 2421 will be attached to the limiting edge 24112 of the bearing member 2411, and the pads 2422 may be arranged at intervals from the first side to the second side (i.e., along the length direction of the limiting edge 24112) and sandwiched between the guide edge 24211 and the limiting edge 24112. , or a part of the pad 2422 is clamped between the guide edge 24211 and the limiting edge 24112, and the other part of the pad 2422 is arranged on the side surface of the guide edge 24211 away from the limiting edge 24112. In the direction from the first side to the second side, the thickness of the guide edge 24211 and / or the pad 2422 can be set to increase successively. Specifically, the thickness of the guide edge can be set to increase successively from the first side to the second side, and multiple pads can be stacked and used, or several pads with different thicknesses can be designed. Exemplarily, when a pad is attached to one end of the limiting edge 24112 close to the first side 130, pads may not be stacked, or a pad with a smaller thickness may be directly used, and when a pad is attached to the other end of the limiting edge 24112 close to the second side 140, two or more pads may be stacked, or a pad with a larger thickness may be used. In this way, the bearing space between two equal and opposite bearing guide rails 24 can gradually narrow from the first side to the second side, thereby having an effective guiding effect on the process of pushing the battery pack. Of course, the implementation method of using a guide edge with a thickness that increases successively along the length direction can also have an effective guiding effect on the process of pushing the battery pack. Alternatively, under the premise of using a guide edge with a thickness that increases successively along the length direction, pads of different thicknesses can be used or stacked, which can also have an effective guiding effect on the process of pushing the battery pack. Those skilled in the art may choose one of the above-mentioned optional methods or use them in any combination as appropriate.
[0084] In some embodiments of the present application, the pad 2422 clamped between the guide edge 24211 and the limiting edge 24112 can be made of sheet metal, polycarbonate (PC) or any other suitable material. The pad 2422 arranged on the side of the guide edge 24211 away from the limiting edge 24112 is in direct contact with the surface of the battery pack. Therefore, the pad used in this case can be made of a relatively soft material such as rubber, silicone, etc., so as to cushion the impact on the battery pack when the battery pack is pushed.
[0085] See also Figure 1The energy storage container 1 may further include a top plate 33 disposed on the top side 120 of the frame 10, and at least a portion of the top plate 33 is arched in a direction away from the top side 120. Exemplarily, in some embodiments, the middle portion of the top plate 33 may be arched in a direction away from the top side 120 of the frame 10 by a preset height, for example, a spacing of 10 mm may be provided between the middle portion of the top plate 33 and the top side 120 of the frame 10. Such a design has the advantage that when the energy storage container 1 is used in an outdoor environment, the top of the energy storage container 1 can conveniently drain water and snow. Alternatively, in other embodiments, on two opposite sides of the top plate 33, the distance between one side of the top plate 33 and the top side 120 of the frame 10 can be designed to be greater than the distance between the other side of the top plate 33 and the top side 120 of the frame 10, that is, the top plate 33 and the top side 120 of the frame 10 are arranged at an angle, and the top plate 33 is inclined relative to the top side 120 of the frame 10. In this way, when the energy storage container 1 is used in an outdoor environment, it can also effectively prevent water and snow from accumulating on the top of the energy storage container 1.
[0086] Please continue reading Figure 1 In some embodiments, the energy storage container 1 may further include a plurality of explosion relief plates 331, and one or more of the side plates 31, the door 32, and the top plate 33 may be provided with a plurality of explosion relief ports, and one explosion relief plate 331 is provided to cover one explosion relief port, and the strength of the explosion relief plate 331 is set to be less than the strength of the side plates 31, the door 32, and the top plate 33. Exemplarily, the top plate 33 of the energy storage container 1 may be provided with five explosion relief ports, and each explosion relief port is covered with an explosion relief plate 331. When some unexpected situations occur, such as when the battery pack explodes due to thermal runaway, the explosion energy may cause the explosion relief plate 331, which is a weak area, to be exploded first, and the internal space of the energy storage container 1 may be connected to the external space through the explosion relief ports, and some combustible gases may be released outward from the explosion relief ports first, thereby minimizing the damage to the energy storage container 1.
[0087] See also Figure 3 and Figure 4 In some embodiments, the energy storage container 1 may further include a support beam 40 , which is mounted on the bottom side 110 and connects one end of each battery rack 20 .
[0088] Please also read Figure 3 , Figure 4 as well as Fig.17 , Fig.17A schematic diagram of the structure of a support beam 40 provided for an embodiment of the utility model. The support beam 40 provided for the embodiment of the present application may include a web 43, the web 43 is mounted on the bottom side 110, the web 43 may include a first side away from the top side 120, the first side is connected to a plurality of battery racks 20, wherein the first side may include two web ends 431 located at both ends and a web middle portion 432 located between the two web ends 431, wherein the web middle portion 432 may be bent toward the top side 120 so that the distance between the web middle portion 432 and the top side 120 in the direction of gravity is less than the distance between any web end 431 and the top side 120.
[0089] Specifically, in some embodiments of the present application, along the length direction of the support beam 40, a pre-arch process or any other suitable process (such as shearing, forging, stamping) can be used to form the middle portion 432 of the web into an arc edge, and the arc edge can be a curved shape that bulges toward the top side 120. The advantage of such a design is that when the support beam 40 of the energy storage container is subjected to external forces in the direction of gravity during use, the web 43 can decompose these external forces into downward forces in the direction of gravity and forces along the length direction of the web 43, which can help alleviate the degree of deformation of the web 43 toward the bottom side 110, and ultimately achieve the improvement of the carrying capacity of the energy storage container.
[0090] Please continue reading Figure 3 , Figure 4 and Fig.17 In order to further improve the strength of the support beam 40, in addition to the web 43, the support beam 40 may also include a first wing plate 41, the first side of the web 43 is connected to the first wing plate 41, and the web 43 and the first wing plate 41 are not arranged in the same plane. Specifically, both web ends 431 are connected to the first wing plate 41, and the web middle 432 is spaced apart from the first wing plate 41. Each battery rack 20 may include a first cross bar 21, the first cross bar 21 is arranged on the bottom side 110, and the first wing plate 41 is connected to each first cross bar 21. Exemplarily, part of the first cross bar 21 may include a first sub-cross bar and a second sub-cross bar, the first sub-cross bar being connected between the first cross beam 121 and the first wing plate 41, and / or the second sub-cross bar being connected between the second cross beam 122 and the first wing plate 41, each first sub-cross bar and each second sub-cross bar may include an end face facing the web 43 and a side face facing the first wing plate 41, between the first cross beam 121 and the first wing plate 41, an end of the first sub-cross bar close to the web 43 may be welded to the web 43, and / or a side of the first sub-cross bar facing the first wing plate 41 may be welded to the first wing plate 41, between the second cross beam 122 and the support beam 40, an end of the second sub-cross bar close to the web 43 may be welded to the web 43, and / or a side of the second sub-cross bar facing the first wing plate 41 may be welded to the first wing plate 41.
[0091] See also Figure 4 and Fig. 9 The cross beams of the frame 10 may further include a fifth cross beam 125 and a sixth cross beam 126. The fifth cross beam 125 and the sixth cross beam 126 are respectively disposed at both ends of the bottom side 110 along the length direction of the support beam 40, and / or are respectively connected to both ends of the first wing plate 41. For details, please refer to Figure 3 In some embodiments of the present application, along the length direction of the support beam 40, the frame 10 may further include a first end 150 and a second end 160 that are arranged opposite to each other, wherein the fifth cross beam 125 is arranged at the connection between the bottom side 110 and the first end 150, the sixth cross beam 126 is arranged at the connection between the bottom side 110 and the second end 160, one end of the first wing plate 41 is connected to the fifth cross beam 125, and the other end of the first wing plate 41 is connected to the sixth cross beam 126. It is understandable that the two ends of the first wing plate 41 can be connected to the fifth cross beam 125 and the sixth cross beam 126 respectively by welding, or can also be connected to the fifth cross beam 125 and the sixth cross beam 126 respectively by threaded connection, and the present application does not impose any restrictions on the specific connection method between the first wing plate 41 and the fifth cross beam 125 and the sixth cross beam 126. The support beam provided in the embodiment of the present application is beneficial to improving the connection strength between the various components constituting the energy storage container 1, thereby improving the carrying capacity of the energy storage container 1 by connecting the two ends of its first wing plate 41 to the fifth crossbeam 125 and the sixth crossbeam 126 at the two ends of the energy storage container 1 respectively.
[0092] The web 43 may further include a second side close to the top side 120, and the support beam 40 may further include a second wing 42, one side of the second wing 42 is connected to the second side, and the web 43 and the second wing 42 are not arranged in the same plane. In some optional embodiments of the present application, the second side of the web 43 and the second wing 42 may be welded, and when the support beam 40 is assembled to the bottom side 110 of the frame 10, the first wing 41 and the second wing 42 may be arranged on both sides of the first cross bar 21, wherein the first wing 41 is arranged on the side of the first cross bar 21 away from the top side 120, the second wing 42 is arranged on the side of the first cross bar 21 away from the first wing 41, and the web 43 is connected between the first wing 41 and the second wing 42.
[0093] See also Figure 3 , Figure 4 and Fig. 9, multiple battery racks 20 are arranged at intervals along the length direction of the support beam 40. In some embodiments, the multiple battery racks 20 include two first battery racks 210 arranged at both ends of the second wing plate 42. Each first battery rack 210 may include a third crossbar 25 arranged near the bottom side 110, and both ends of the second wing plate 42 are respectively connected to the third crossbar 25 of a first battery rack 210. Specifically, in each first battery rack 210, the third crossbar 25 is arranged at intervals between the first crossbar 21 and the second crossbar 22, one end of the second wing plate 42 is connected to the third crossbar 25 of a first battery rack 210, and the other end of the second wing plate 42 is connected to the third crossbar 25 of another first battery rack 210. In the embodiment of the present application, by connecting the two ends of the second wing plate 42 to the third crossbar 25 at both ends of the energy storage container 1, it is beneficial to improve the connection strength between the various components of the energy storage container 1, thereby improving the carrying capacity of the energy storage container.
[0094] Please continue reading Figure 4 and Fig. 9 In some embodiments, the frame 10 may further include two first columns 14 , each of which is connected between the bottom side 110 and the top side 120 , and along the length direction of the web 43 , one first column 14 is connected to one end of the web 43 , and the other first column 14 is connected to the other end of the web 43 . Specifically, the cross beams of the frame 10 may also include a seventh cross beam 127 and an eighth cross beam 128. The seventh cross beam 127 is arranged at the connection between the first end 150 and the top side 120, and the eighth cross beam 128 is arranged at the connection between the second end 160 and the top side 120. At the first end 150, a first column 14 can be connected between the fifth cross beam 125 and the seventh cross beam 127. One end of the web 43 can be connected to an end of a first column 14 close to the bottom side 110 by welding. At the second end 160, another first column 14 can be connected between the sixth cross beam 126 and the eighth cross beam 128, or connected between the third cross bar 25 and the sixth cross beam 126. Similarly, the other end of the web 43 can be connected to an end of another first column 14 close to the bottom side 110 by welding. It can be understood that in some other embodiments, the two ends of the web 43 can also be connected to the two first columns 14 respectively by other suitable connection methods (such as threaded connection). In the embodiment of the present application, by connecting the two ends of the web 43 to the two first columns 14 at the two ends of the energy storage container 1 respectively, it is beneficial to improve the connection strength between the various components of the energy storage container 1, thereby improving the carrying capacity of the energy storage container.
[0095] In order to facilitate those skilled in the art to better understand the structure of the support beam provided in the embodiment of the present application, the assembly process and implementation principle of one of the support beams provided in the embodiment of the present application are schematically described here. In some embodiments of the present application, at least a portion of the first side of the web can be an arcuate side, the second side of the web can be a straight side, and at least a portion of the first side is bent in the direction of the second side. For example, the middle part of the web of the first side of the web can be formed into an arcuate side in the top side direction, so that the distance between the first side of the web and the second side of the web includes a first distance between the middle part of the first side and the second side, and a second distance between the end of the first side and the second side. After testing, the inventor found that when the difference between the first distance and the second distance is 15mm-25mm, that is, when the maximum spacing between the middle part of the web and the first wing is 15mm-25mm, the support beam can obtain the optimal stiffness and strength, thereby enabling the energy storage container to have the best carrying capacity. In the example of connecting the web to the first wing plate and the second wing plate in sequence, first, the two ends of the first side of the web can be abutted against the surface of the first wing plate. In this case, it can be observed that a gap is formed between the middle of the web and the surface of the first wing plate. Then, solder can be filled into the gap so that the first side of the web and the first wing plate can be connected by a welding process. Thereafter, the second side of the web is abutted against the surface of the second wing plate. Then, solder is applied near the abutting position between the second side of the web and the second wing plate, so that the second side of the web and the second wing plate can also be connected by a welding process. In some embodiments, the web, the first wing plate, and the second wing plate can be arranged orthogonally or nearly orthogonally to each other, so that the support beam has an "I"-shaped cross-section that is perpendicular to its length direction. Practice has shown that the support beam with an "I"-shaped cross-section has better rigidity and strength. During actual use, when the support beam is subjected to force in the direction of gravity, the web can decompose these forces into force in the direction of gravity and force along the length direction of the support beam, thereby alleviating the degree of deformation of the support beam toward the bottom side under the action of external force. Since a gap is formed between the middle part of the web and the surface of the first wing plate, and the strength of the solder used for welding the web and the first wing plate in the embodiment of the present application is less than the strength of the web, when the support beam is subjected to a larger force in the direction of gravity, the middle part of the web can also move toward the direction of the first wing plate, and finally the middle part of the web is completely in contact with the first wing plate, thereby effectively limiting the deformation of the web.
[0096] In the embodiment of the present application, the support beam 40 is pre-arc-edged before being put into use, and the support beam 40 is connected to each battery rack 20. Compared with the support beam 40 without the arc-edged process, the advantage of such a design is that when the support beam 40 is subjected to an external force in the direction of gravity, the ability of the support beam 40 to deform toward the bottom side 110 can be effectively reduced, thereby greatly improving the stiffness and strength of the support beam 40, thereby effectively improving the carrying capacity of the energy storage container 1 and extending the service life of the energy storage container 1.
[0097] See also Figure 4 , Fig. 9 and Fig.14, at least one battery rack 20 may further include a support member 26, and each support member 26 connects the second wing plate 42, the bottom side 110, the top side 120, the first side 130, and the second side 140. Specifically, both ends of the first crossbar 21, the second crossbar 22, and the third crossbar 25 are connected between the first side 130 and the second side 140, and each support member 26 may include a support body, a first support rod 261, a second support rod 262, a third support rod 263, and a fourth support rod 264, and the support body is connected between the second crossbar 22 and the third crossbar 25, or the support body connects the first crossbar 21, the second crossbar 22, and the third crossbar 25, and the first support rod 261, the second support rod 262, the third support rod 263, and the fourth support rod 264. 2. One end of the third support rod 263 and the fourth support rod 264 can be connected to the middle part of the support body, the other end of the first support rod 261 and the other end of the second support rod 262 can be connected to the two ends of the third cross bar 25 respectively, and the other end of the third support rod 263 and the other end of the fourth support rod 264 can be connected to the two ends of the second cross bar 22 respectively, so that each support member 26 can be connected to the second wing plate 42, the bottom side 110, the top side 120, the first side 130 and the second side 140. In some embodiments, each supporting body may include at least two second columns 265 and a first connecting rod 266, each second column 265 connects the first cross bar 21, the second cross bar 22 and the third cross bar 25, or each second column 265 connects the first cross bar 21 and the third cross bar 25, the two second columns 265 are arranged at intervals, and the first connecting rod 266 is connected between at least two second columns 265, one of the second columns 265 is arranged close to the first side and connects the first support rod and the third support rod, and the other second column 265 is arranged close to the second side and connects the second support rod and the fourth support rod. It is understandable that the support body may also include only one second column 265 without the first connecting rod 266. In this embodiment, the second column 265 connects the first crossbar 21, the second crossbar 22, and the third crossbar 25, or the second column 265 connects the second crossbar 22 and the third crossbar 25, and the second column 265 connects the first support rod 261, the second support rod 262, the third support rod 263, and the fourth support rod 264. When the energy storage container 1 is subjected to force, the first crossbar 21, the second crossbar 22, the third crossbar 25, the first support rod 261, the second support rod 262, the third support rod 263, and the fourth support rod 264 can transfer the force exerted on the energy storage container 1 from multiple directions (for example, from the bottom side, the top side, the first side, and the second side) to the support body, and the support body then transfers the force exerted to the support beam 40. Therefore, the support member 26 can be used to further improve the structural strength of the frame 10 and extend the service life of the energy storage container 1.
[0098] See also Figure 4In some embodiments, the frame 10 may further include a plurality of second connecting rods 16, and a plurality of second connecting rods 16 may be connected between the first wing plate 41 and the first cross beam 121, and between the first wing plate 41 and the second cross beam 122, respectively, and the plurality of second connecting rods 16 are spaced apart along the length direction of the support beam 40. Specifically, between the support beam 40 and the first cross beam 121, one end of the second connecting rod 16 may be connected to the first cross beam 121, and the other end of the second connecting rod 16 may be connected to the first wing plate 41, and between the support beam 40 and the second cross beam 122, one end of the second connecting rod 16 may be connected to the second cross beam 122, and the other end of the second connecting rod 16 may be connected to the first wing plate 41. The frame 10 provided in the embodiment of the present application can disperse the force exerted on the frame 10 to the support beam 40, the first beam 121 and the second beam 122 through the second connecting rods 16, by means of a plurality of second connecting rods 16 spaced apart between the first wing plate 41 and the first beam 121, and spaced apart between the first wing plate 41 and the second beam 122, thereby effectively improving the overall rigidity and strength of the frame 10, and ultimately achieving the effect of improving the carrying capacity of the energy storage container 1.
[0099] The energy storage container 1 may further include a partition (not shown), a bottom plate, a top plate 33, a first side plate 311, a second side plate, a third side plate, a first fireproof layer and a second fireproof layer. Among them, the partition is connected to the frame 10, and can be used to separate the internal space of the frame 10 into a first chamber and a second chamber. For example, in some embodiments, the partition can be arranged perpendicular to the length direction of the first beam 121 to separate the internal space of the frame 10 into a first chamber and a second chamber. The first chamber can be used to install a battery pack, and at least part of the space of the second chamber can be used as an electrical chamber for installing electrical equipment. The bottom plate is arranged on the bottom side 110, the top plate 33 is arranged on the top side 120, the first side plate 311 is arranged on the first side 130, the second side plate and the third side plate can both be arranged on the second side 140, and the first side plate 311 is arranged opposite to the third side plate, and the second side plate is arranged opposite to the multiple first chamber doors. At least one of the first chamber door and the second side plate may be provided with a first fireproof layer, and at least one of the partition (not shown), the bottom plate, the top plate, the first side plate 311 and the third side plate may be provided with a second fireproof layer, and the thickness of the first fireproof layer is less than the thickness of the second fireproof layer. Exemplarily, the first fireproof layer can be made of nano-grade fireproof rock wool, and the second fireproof layer can be made of Class A fireproof rock wool. The first compartment door and the second side panel are both provided with the first fireproof layer, and the partition (not shown), the bottom plate, the top plate, the first side panel 311 and the third side panel are all provided with the second fireproof layer. That is, the first fireproof layer can be arranged on part of the first side and part of the second side that form the first compartment, and the second fireproof layer can be arranged in other directions to achieve the fire prevention effect while effectively increasing the available space of the first compartment. The advantage is that it can increase the depth to which the battery pack is pushed along the load-bearing guide rail 24, thereby avoiding the first compartment door from being able to close the first compartment opening due to interference between the battery pack and the first compartment door.
[0100] To facilitate a better understanding of the structure of the energy storage container 1 according to the embodiment of the present application, an energy storage container 1 provided in one of the embodiments is taken as an example, and its implementation process is schematically described and illustrated as follows.
[0101] See also Figure 3 , Figure 4 and Fig. 9 As an optional embodiment, the frame 10 may be in the shape of a rectangular parallelepiped, whereby the frame 10 may include four corner columns and eight cross beams, which are interconnected to form edges of the frame 10 .
[0102] The battery rack 20 includes a first crossbar 21, a second crossbar 22, a plurality of vertical bars 23, and a plurality of bearing rails 24. The first crossbar 21 is disposed on the bottom side 110 of the frame 10, the second crossbar 22 is disposed on the top side 120 of the battery rack 20, a plurality of vertical bars 23 are connected between the first crossbar 21 and the second crossbar 22, and each bearing rail 24 is simultaneously connected to at least two vertical bars 23. Between any two adjacent battery racks 20, the plurality of bearing rails 24 of one battery rack 20 are disposed opposite to the plurality of bearing rails 24 of another battery rack 20.
[0103] See also Figure 4 , Figure 5 and Figure 6 The corner column may include a first corner column 111, the first corner column 111 includes a first inner wall facing the battery rack 20, the first inner wall of the first corner column 111 is recessed in a direction away from the battery rack 20 to form a accommodating space 1110, and the accommodating space 1110 can accommodate at least part of the battery rack 20, for example, the accommodating space 1110 can accommodate one end of multiple load-bearing guide rails 24.
[0104] See also Figure 1 The energy storage container 1 also includes a first side plate 311, a door 32 and a pipe 18. The first side plate 311 is arranged on the first side 130 of the frame 10. The door may include a first door and a second door. The first door is arranged on the first side 130 of the frame 10 for opening and closing the first door opening. A part of the first door is rotatably connected to the second corner column 112, and another part of the first door is rotatably connected to the support column 13. The second door is arranged at the first end 150 for opening and closing the second door opening. The pipe 18 is arranged in the frame 10 and arranged along part of the corner column.
[0105] See also Figure 4 and Fig. 9 The corner column may include two second corner columns 112. As an optional embodiment, one second corner column 112 may be disposed between the first side 130 and the second end 160 to connect the door 32 (i.e., the first door) disposed at the first opening, and another second corner column 112 may be disposed between the second side 140 and the first end 150 to connect the door 32 (i.e., the second door) disposed at the second opening.
[0106] See also Figure 7 and Figure 8 Taking the second corner column 112 disposed between the first side 130 and the second end 160 as an example, the second corner column 112 can be recessed in a direction away from the first door to form an assembly space 1120, and the assembly space 1120 is used to accommodate a hinge connecting the first door and the second corner column 112. The advantage of such a design is that the hinge can be installed without increasing the space occupied by the energy storage container, thereby preventing the first door in a closed state from protruding from the first side 130 of the frame 10.
[0107] The pipe 18 can be arranged along the second corner column 112, and the surface of the second corner column 112 facing the pipe can be recessed in a direction away from the pipe to form a first receiving space 1140. The first receiving space 1140 can accommodate at least part of the pipe, thereby avoiding assembly interference between the pipe and some components inside the energy storage container 1.
[0108] See also Fig. 9 The corner column may include a fourth corner column 113, and the fourth corner column 113 is disposed between the first side 130 and the first end 150. Fig.10 and Fig.11 The wall of the fourth corner column 113 close to the first side plate 311 can be recessed in a direction away from the first side plate 311 to form an escape space 1130 , which is conducive to improving the operational convenience of maintenance personnel in installing and removing the first side plate 311 .
[0109] See also Fig. 9 The cross beam may include a first cross beam 121, which is disposed between the bottom side 110 and the first side 130 and has two ends connected to the bottom end of a second corner column 112 and the bottom end of a fourth corner column 113, respectively. Figure 1 The first door is connected to a locking rod 322 at one side away from the support column 13 or the second corner column 112. Fig.12 and Fig.13 The first cross beam 121 is provided with a receiving groove 1210 along its length direction. When the first door is closed, the bottom end of the locking rod 322 is located in the receiving groove 1210. In this state, the first door can avoid the locking rod 322 from occupying additional space, thereby improving the compactness of the energy storage container 1.
[0110] See also Fig. 9 The cross beam may include a second cross beam 122, which is disposed between the bottom side 110 and the second side 140 and has two ends connected to the bottom end of the first corner column 111 and the bottom end of another second corner column 112, respectively. Fig.14 Along the direction of gravity, the second height of the second cross beam 122 is greater than the first height of the first cross beam 121 , thereby being helpful in improving the overall load-bearing capacity of the frame 10 .
[0111] Please refer to the figure Figure 3 , Figure 4 and Fig. 9The cross beams may include a third cross beam 123, a fourth cross beam 124, a fifth cross beam 125, a sixth cross beam 126, a seventh cross beam 127 and an eighth cross beam 128. The third cross beam 123 is disposed between the top side 120 and the first side 130 and its two ends are respectively connected to the top of a second corner column 112 and the top of a fourth corner column 113. The fourth cross beam 124 is disposed between the top side 120 and the second side 140 and its two ends are respectively connected to the top of the first corner column 111 and the top of another second corner column 112. The fifth cross beam 125 is disposed between the first end 150 and the bottom side 110 and its two ends are respectively connected to the top of the first corner column 111 and the top of the other second corner column 112. The first and second ends of the second and fourth corner columns 111 are connected to each other at the bottom and the bottom ends thereof, respectively. A sixth cross beam 126 is provided between the second end 160 and the bottom side 110 and its two ends are connected to the bottom end of a second corner column 112 and the bottom end of the first corner column 111, respectively. A seventh cross beam 127 is provided between the first end 150 and the top side 120 and its two ends are connected to the top end of another second corner column 112 and the top end of the fourth corner column 113, respectively. An eighth cross beam 128 is provided between the second end 160 and the top side 120 and its two ends are connected to the top end of a second corner column 112 and the top end of the first corner column 111, respectively. The frame 10 further includes pillars 13, two first pillars 14, on a first side 130, a plurality of pillars 13 are connected between the first beam 121 and the third beam 123, on a second side 140, a plurality of pillars 13 are connected between the second beam 122 and the fourth beam 124, at a first end 150, a first pillar 14 is connected between the fifth beam 125 and the seventh beam 127, and at a second end 160, another first pillar 14 is connected between the sixth beam 126 and the eighth beam 128.
[0112] See also Figure 3 , Figure 4 and Fig. 9 , the energy storage container 1 also includes a support beam 40. Fig.17 The support beam 40 includes a first wing plate 41, a second wing plate 42 and a web plate 43. The web plate 43 is connected between the first wing plate 41 and the second wing plate 42. Before the support beam 40 is assembled on the frame 10, the first side of the web plate 43 used for connecting with the first wing plate 41 needs to be designed as an arc side. Figure 4 and Fig. 9, the first wing plate 41 connects the first crossbar 21 of each battery rack 20. At least two battery racks 20 may also include a third crossbar 25 disposed between the first crossbar 21 and the second crossbar 22, and the two ends of the second wing plate 42 of the support beam 40 are respectively connected to the two third crossbars 25. The two ends of the web 43 of the support beam 40 are respectively connected to the two first columns 14 disposed at the two ends of the frame 10. In this way, the force exerted on the energy storage container 1 can be transmitted to the support beam 40. When the selected battery rack 20 having the third crossbar 25 is located at the first end and / or the second end of the frame, taking the case where the battery rack 20 is disposed at the second end 160 as an example, in this case, in order to reduce the reuse of crossbars or crossbars and simplify the frame structure design, the first crossbar 21 of the battery rack 20 can also be used as the sixth crossbar 126, and the second crossbar 22 of the battery rack 20 can also be used as the eighth crossbar 128.
[0113] Please continue reading Figure 4 and Fig. 9 For the two battery racks 20 connected to the second wing plate 42 of the support beam 40, both battery racks 20 may be provided with support members 26, each support member 26 connecting the support beam 40, the bottom side 110, the top side 120, the first side 130 and the second side 140. Each support member 26 may include a support body, a first support rod 261, a second support rod 262, a third support rod 263 and a fourth support rod 264, wherein the support body may be connected between the second crossbar and the third crossbar, or may be connected to the first crossbar, the second crossbar and the third crossbar, one end of the first support rod 261, the second support rod 262, the third support rod 263 and the fourth support rod 264 is connected to the middle of the support body, the other end of the first support rod 261 and the other end of the second support rod 262 are respectively connected to the two ends of the third crossbar 25, and the other end of the third support rod 263 and the other end of the fourth support rod 264 are respectively connected to the two ends of the second crossbar 22. When the energy storage container 1 is subjected to force, the first support rod 261, the second support rod 262, the third support rod 263 and the fourth support rod 264 can respectively transfer the force on each side of the energy storage container to the supporting body, and the supporting body then transfers the force to the supporting beam 40, thereby helping to improve the stability and structural strength of the frame 10, thereby extending the service life of the energy storage container 1.
[0114] In summary, the beneficial effects of the energy storage container provided by the embodiment of the present application are as follows: first, by providing a storage space for accommodating at least part of the battery rack, an installation space for installing the rotating connector 34, and a storage space for accommodating the pipe on the corner column, it is beneficial to improve the structural compactness of the energy storage container; second, by recessing part of the wall of the first cross beam along its length direction to form a storage groove, the storage groove can accommodate the bottom end of the locking rod of the warehouse door, which can further improve the structural compactness of the energy storage container; third, by processing the first side of the web of the support beam with an arc-shaped edge process before putting it into use, and connecting the support beam to each battery rack, there is no gap with the web. Compared with the support beam treated with the arc-shaped edge process, the advantage of this design is that when the support beam is subjected to an external force in the direction of gravity, the ability of the support beam to deform toward the bottom side can be effectively reduced, thereby greatly improving the stiffness and strength of the support beam, thereby effectively improving the carrying capacity of the energy storage container and extending the service life of the energy storage container; fourthly, by arranging support members on at least two battery racks, the support members are simultaneously connected to the support beam, the bottom side, the top side, the first side and the second side. When the energy storage container is subjected to force, the support members can transfer the force to the support beam. It can be seen that the support members can help to further improve the structural strength of the frame and extend the service life of the energy storage container.
[0115] The above is a detailed introduction to the embodiments of the present invention. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention. At the same time, for technicians in this field, according to the idea of the present invention, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.
Claims
1. An energy storage container for installing a battery pack, characterized in that: include: A frame, comprising a bottom side and a top side disposed opposite to each other along a gravity direction; A plurality of battery racks, each of the battery racks being connected between the top side and the bottom side, and the plurality of battery racks being arranged at intervals; A web, the web is mounted on the bottom side, the web comprises a first side away from the top side, the first side is connected to a plurality of the battery racks; Wherein, the first edge includes two web ends located at both ends and a web middle portion located between the two web ends, and the web middle portion is bent toward the top side. In the direction of gravity, the distance between the web middle portion and the top side is smaller than the distance between any of the web ends and the top side.
2. The energy storage container according to claim 1, characterized in that: The energy storage container also includes a first wing plate, the two ends of the web plate are connected to the first wing plate, and the middle part of the web plate is spaced apart from the first wing plate; each of the battery racks includes a first cross bar, the first cross bar is arranged on the bottom side, and the first wing plate connects each of the first cross bars.
3. The energy storage container according to claim 2, characterized in that: The frame further includes a fifth cross beam and a sixth cross beam. Along the length direction of the first wing panel, the fifth cross beam and the sixth cross beam are respectively arranged at two ends of the bottom side and / or respectively connect two ends of the first wing panel.
4. The energy storage container according to claim 2 or 3, characterized in that: The maximum distance between the middle portion of the web and the first wing is 15 mm to 25 mm.
5. The energy storage container according to claim 2 or 3, characterized in that: The web also includes a second edge close to the top side, and the energy storage container also includes a second wing plate, one side of the second wing plate is connected to the second edge; the multiple battery racks include two first battery racks arranged at both ends of the second wing plate, each of the first battery racks includes a third cross bar arranged close to the bottom side, and the two ends of the second wing plate are respectively connected to the third cross bar of the first battery rack.
6. The energy storage container according to any one of claims 1 to 3, characterized in that: The frame further comprises two first columns, each of which is connected between the bottom side and the top side. Along the length direction of the web, one first column is connected to one end of the web, and the other first column is connected to the other end of the web.
7. The energy storage container according to claim 5, characterized in that: The frame also includes a first side and a second side, the first side and the second side are arranged opposite to each other, the first side connects one side of the bottom side and one side of the top side, and the second side connects the other side of the bottom side and the other side of the top side; at least one of the battery racks also includes a support member, and each of the support members connects the second wing panel, the bottom side, the top side, the first side and the second side.
8. The energy storage container according to claim 7, characterized in that: The support member includes a support body, a first support rod, a second support rod, a third support rod and a fourth support rod. Each of the battery racks also includes a second cross bar, which is arranged on the top side, and the support body is connected between the second cross bar and the third cross bar, or the support body connects the first cross bar, the second cross bar, and the third cross bar; one end of the first support bar, the second support bar, the third support bar and the fourth support bar is connected to the middle part of the support body, the other end of the first support bar and the other end of the second support bar are respectively connected to the two ends of the third cross bar, and the other end of the third support bar and the other end of the fourth support bar are respectively connected to the two ends of the second cross bar.
9. The energy storage container according to claim 8, characterized in that: Each of the supporting bodies includes two second columns and a first connecting rod, each of the second columns is connected to the first cross bar, the second cross bar, and the third cross bar, or each of the second columns is connected to the second cross bar and the third cross bar, the two second columns are arranged at intervals, and the first connecting rod is connected between the two second columns; one of the second columns is arranged close to the first side and connected to the first support rod and the third support rod, and the other second column is arranged close to the second side and connected to the second support rod and the fourth support rod.
10. The energy storage container according to claim 8, characterized in that: The supporting body includes a second column, the second column connects the first cross bar, the second cross bar, and the third cross bar, or the second column connects the second cross bar and the third cross bar, and the second column connects the first support rod, the second support rod, the third support rod and the fourth support rod.
11. The energy storage container according to any one of claims 7 to 10, characterized in that: The frame also includes a first crossbeam, a second crossbeam, and a plurality of second connecting rods. The first crossbeam is arranged at the connection between the bottom side and the first side, the second crossbeam is arranged at the connection between the bottom side and the second side, and a plurality of second connecting rods are connected between the first wing plate and the first crossbeam, and between the first wing plate and the second crossbeam, respectively, and the plurality of second connecting rods are arranged at intervals.
12. The energy storage container according to claim 11, characterized in that: Part of the first crossbar includes a first sub-crossbar and a second sub-crossbar, wherein the first sub-crossbar is connected between the first crossbeam and the first wing panel, and / or the second sub-crossbar is connected between the second crossbeam and the first wing panel.
13. The energy storage container according to any one of claims 7 to 10, characterized in that: Each of the battery racks includes a plurality of load-bearing guide rails. Between each two adjacent battery racks, one battery rack is provided with a plurality of load-bearing guide rails along the gravity direction on one side of the battery rack facing the other battery rack. In the gravity direction, the plurality of load-bearing guide rails of one battery rack are at the same height and are arranged opposite to the plurality of load-bearing guide rails of the other battery rack. A load-bearing space for installing the battery pack is formed between the two load-bearing guide rails that are at the same height and are arranged opposite to each other. The load-bearing space gradually becomes narrower from the first side toward the second side.
14. The energy storage container according to claim 13, characterized in that: The bearing guide rail includes a bearing part and a guide part, wherein the guide part is fixed to the bearing part; the bearing part includes a bearing edge and a limiting edge, wherein the bearing edge and the limiting edge are arranged to intersect with each other, the bearing edge is used to bear the battery pack, and the limiting edge is used to limit the moving direction of the battery pack; The guide portion includes a guide edge and a plurality of pads, wherein the guide edge is attached to the limiting edge, and the plurality of pads are spaced apart in a direction from the first side to the second side and clamped between the guide edge and the limiting edge, or, a portion of the pads are clamped between the guide edge and the limiting edge, and another portion of the pads are disposed on a surface of the guide edge that is away from the limiting edge; in a direction from the first side to the second side, the thickness of the guide edge and / or the pads increases successively.
15. The energy storage container according to any one of claims 1 to 3, characterized in that: The energy storage container further includes a top plate, which is arranged on the top side; At least a portion of the top plate is arched in a direction away from the top side.
16. The energy storage container according to claim 15, characterized in that: The energy storage container further includes a plurality of explosion relief plates, the top plate is provided with a plurality of explosion relief openings, an explosion relief plate is covered on one of the explosion relief openings, and the strength of the explosion relief plate is less than the strength of the top plate.