Device capable of realizing unmanned quality control

Abstract

The utility model discloses a device capable of realizing unmanned quality control, which belongs to the technical field of quality control devices and comprises a workbench, fixing frames are fixedly mounted at the top of the workbench, connecting plates are fixedly mounted on the sides, close to each other, of the tops of the fixing frames, rotating assemblies are arranged at the tops of the connecting plates, and the rotating assemblies are fixedly mounted on the workbench. The rotating assembly comprises a rotating shaft and a worm, the rotating shaft is rotatably installed in the connecting plate, and different camera focal sections and a non-visible light module (used for observing the interior of a product and scenes which cannot be effectively observed by other visible light cameras) can be replaced according to the production line condition. AI calculation and judgment are carried out by means of high-definition continuous frames provided by the imaging devices, identification and judgment with extremely high accuracy can be completed only through a small amount of scanning, and the device can be conveniently moved to a designated area to work, so that the device can stably run; the movement of the device is realized; and the stability of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of quality control devices, in particular to a device capable of realizing unmanned quality control. Background Art

[0002] Industrial production activities are accompanied by a large amount of quality inspection and quality control work and processes. In the era when imaging technology and computer technology were not developed, these quality control-related tasks could only be completed by manpower. Workers discovered potential problems with their eyes, and then confirmed and handled the problems with their hands and experience. The image detection technology that emerged later usually uses an industrial camera (visible light or 3D structured light) with image analysis software for automated or semi-automated quality inspection. This has great limitations on the quality inspection objects. First, they are unable to deal with large-area products or components (such as large garment pieces or metal coils). Second, data collection usually requires thousands of defective samples. In essence, this is a quality inspection device tailored for a single use case or a single product, and cannot be applied to other or even similar products and parts quality inspection work. In addition, the implementation cost of this solution is usually high. The production line cannot meet such a large number of defective samples in a short period of time, and the time cost is also invisibly raised during the conversion process; therefore, we propose a device that can achieve unmanned quality control to solve this problem. Utility Model Content

[0003] The purpose of the utility model is to provide a device capable of realizing unmanned quality control, so as to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A device capable of realizing unmanned quality control comprises: a workbench, a fixing frame is fixedly installed on the top of the workbench, a connecting plate is fixedly installed on one side of the top of the fixing frame close to each other, a rotating assembly is arranged on the top of the connecting plate, the rotating assembly comprises: a rotating shaft and a worm, the rotating shaft is rotatably installed inside the connecting plate, a worm gear is fixedly sleeved on the outer side of the rotating shaft, the worm gear is meshed with the worm, an industrial array camera is fixedly installed on the bottom of the rotating shaft, a plurality of camera bodies are fixedly installed inside the industrial array camera, a lens module is movably arranged on the bottom of the camera body, two groups of mounting blocks are fixedly installed on the top of the lens module, the two groups of mounting blocks are movably plugged into the inside of the industrial array camera, two groups of placement grooves are opened inside the industrial array camera body, the insides of the two groups of placement grooves are both provided with mounting assemblies, the mounting assembly comprises: a moving frame, a fixing plate is slidably installed inside the moving frame, an insert block is fixedly installed on the top of the fixing plate, and an insert plate is fixedly installed on one side of the moving frame.

[0006] Preferably, a pull plate is fixedly installed on one side of the two groups of fixed plates, and the two groups of pull plates are slidably installed inside the corresponding moving frames. Multiple groups of spring 1 are arranged inside the two groups of moving frames, and the two ends of the multiple groups of spring 1 are respectively fixedly connected to the corresponding fixed plate and the inner wall of one side of the moving frame. Sliders are fixedly installed on the bottom of the two groups of moving frames, and limiting rods are slidably installed inside the two groups of sliders, and the two ends of the two groups of limiting rods are respectively fixedly connected to the inner walls of both sides of the corresponding placement grooves. Spring 2 is sleeved on the outer side of the two groups of limiting rods, and the two ends of the two groups of spring 2 are respectively fixedly connected to the corresponding slider and the inner wall of one side of the placement groove. The two groups of plug blocks are respectively movably plugged into the interior of the industrial array camera, and the two groups of plug blocks are respectively movably plugged into the interior of the corresponding mounting blocks.

[0007] Preferably, two groups of short plates are fixedly installed on the top of the connecting plate, the worm is rotatably installed inside the two groups of short plates, a motor is fixedly installed on one side of the short plate located on the front side, and the output shaft of the motor is fixedly connected to the worm.

[0008] Preferably, four groups of supporting legs are fixedly installed on the bottom of the workbench, long boards are fixedly installed on the outer sides of the four groups of supporting legs, electric push rods are fixedly installed on the tops of the four groups of long boards, and universal wheels are fixedly installed on the output ends of the four groups of electric push rods.

[0009] Preferably, a frame is fixedly installed on the top of the workbench, two groups of transmission rollers are rotatably installed on the inner walls on both sides of the frame, conveyor belts are transmission-installed on the outer sides of the two groups of transmission rollers, multiple groups of fill lights are fixedly installed on the bottom of the connecting plate, and multiple groups of controllers are fixedly installed on one side of the connecting plate, and the multiple groups of controllers are electrically connected to the corresponding fill lights.

[0010] Preferably, two groups of industrial computing units are arranged inside the workbench, a bracket is fixedly installed on one side of the fixing frame, an industrial display screen is fixedly installed on the top of the bracket, the industrial array camera is electrically connected to the industrial computing unit, and the two groups of industrial computing units are electrically connected to the industrial display screen.

[0011] In the utility model, a device capable of realizing unmanned quality control is provided with a rotating assembly, an installation assembly, an industrial array camera, a camera body, a lens module and an industrial computing unit. By driving a motor, the motor drives the worm to rotate, the worm drives the worm wheel to rotate, the worm wheel drives the shaft to rotate, the shaft drives the industrial array camera to rotate, and the suitable camera body effectively detects the beverage bottle. By pulling the pull plate horizontally up and down, the two groups of pull plates drive the fixed plate on one side to move downward, so that the fixed plate drives the top plug-in block to detach from the inside of the industrial array camera. Then, by pulling the pull plate horizontally left and right, the two groups of pull plates drive the corresponding frame and plug-in plate to move. By loosening the two groups of pull plates, under the reset action of spring one and spring two, it is convenient to install, disassemble and replace different lens modules. This structure is simple and easy to operate. Different camera focal lengths and non-visible light modules (used to observe the inside of the product and other scenes that cannot be effectively observed by visible light cameras) can be replaced according to the production line conditions. AI calculation and judgment are then performed using the high-definition continuous frame images provided by these imaging devices. Through advanced algorithms, we only need a small amount of scanning to complete highly accurate recognition and judgment;

[0012] In the utility model, a device capable of realizing unmanned quality control is provided with supporting legs, electric push rods, universal wheels and a long board. By driving four groups of electric push rods, the four groups of electric push rods drive the universal wheels at the bottom to rise and fall, so as to facilitate the movement of the device to and work in a designated area. After reaching the designated area, the universal wheels are raised by driving the electric push rods again, so that the device can operate stably, thereby realizing the movement of the device and improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional structural schematic diagram of a device for realizing unmanned quality control proposed by the utility model;

[0014] Figure 2 This is a schematic structural diagram of another perspective of a device for realizing unmanned quality control proposed by the utility model;

[0015] Figure 3 This is a schematic diagram of the split structure of an industrial array camera and a lens module of a device for realizing unmanned quality control proposed by the utility model;

[0016] Figure 4 This is a schematic cross-sectional structure diagram of an industrial array camera and lens module of a device for realizing unmanned quality control proposed by the utility model;

[0017] Figure 5 for Figure 2 A partial enlarged view of part A;

[0018] Figure 6 The utility model is a schematic cross-sectional structure diagram of a device capable of realizing unmanned quality control.

[0019] In the figure: 1. workbench; 2. fixed frame; 3. connecting plate; 4. rotating assembly; 401. worm; 402. worm wheel; 403. rotating shaft; 404. motor; 405. short board; 5. industrial array camera; 6. mounting assembly; 601. pull plate; 602. moving frame; 603. plug block; 604. fixed plate; 605. spring 1; 606. plug plate; 607. slider; 608. limit rod; 609. spring 2; 7. lens module; 8. camera body; 9. conveyor belt; 10. transmission roller; 11. industrial display screen; 12. bracket; 13. fill light; 14. mounting block; 15. industrial computing unit; 16. supporting leg; 17. electric push rod; 18. universal wheel. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-5 A device capable of realizing unmanned quality control comprises: a workbench 1, a fixing frame 2 is fixedly installed on the top of the workbench 1, a connecting plate 3 is fixedly installed on the side of the top of the fixing frame 2 close to each other, a rotating assembly 4 is arranged on the top of the connecting plate 3, and the rotating assembly 4 comprises: a rotating shaft 403 and a worm 401, the rotating shaft 403 is rotatably installed inside the connecting plate 3, a worm gear 402 is fixedly sleeved on the outer side of the rotating shaft 403, the worm gear 402 is meshed with the worm 401, an industrial array camera 5 is fixedly installed on the bottom of the rotating shaft 403, and multiple industrial array cameras 5 are fixedly installed inside the industrial array camera 5 A camera body 8 is provided, a lens module 7 is movably provided at the bottom of the camera body 8, two groups of mounting blocks 14 are fixedly installed on the top of the lens module 7, the two groups of mounting blocks 14 are movably plugged into the interior of the industrial array camera 5, two groups of placement grooves are provided inside the body of the industrial array camera 5, and mounting components 6 are provided inside the two groups of placement grooves. The mounting components 6 include: a moving frame 602, a fixing plate 604 is slidably installed inside the moving frame 602, an insert block 603 is fixedly installed on the top of the fixing plate 604, and an insert plate 606 is fixedly installed on one side of the moving frame 602.

[0022] Preferably, one side of the two sets of fixed plates 604 is fixedly installed with a pull plate 601, and the two sets of pull plates 601 are slidably installed in the corresponding mobile frames 602. Multiple sets of springs 605 are arranged inside the two sets of mobile frames 602. The two ends of the multiple sets of springs 605 are respectively fixedly connected to the corresponding fixed plates 604 and the inner wall of one side of the mobile frames 602. Slide blocks 607 are fixedly installed at the bottom of the two sets of mobile frames 602. Limiting rods 608 are slidably installed inside the two sets of sliders 607. The two ends of the two sets of limiting rods 608 are respectively fixedly connected to the inner walls of both sides of the corresponding placement grooves. The outer sides of the two sets of limiting rods 608 are sleeved with springs 609. The two sets of springs 609 are fixedly connected to the inner walls of both sides of the corresponding placement grooves. The two ends of 09 are respectively fixedly connected with the corresponding slider 607 and the inner wall of one side of the placement groove, and the two groups of plug blocks 603 are respectively movably plugged into the inside of the industrial array camera 5, and the two groups of plug blocks 603 are respectively movably plugged into the inside of the corresponding mounting block 14, which is convenient for resetting the plug plate 606 and the plug block 603, and for installing and replacing the lens module 7. Two groups of short plates 405 are fixedly installed on the top of the connecting plate 3, and the worm 401 is rotatably installed inside the two groups of short plates 405. A motor 404 is fixedly installed on one side of the short plate 405 on the front side, and the output shaft of the motor 404 is fixedly connected to the worm 401, which is convenient for the rotation of the industrial array camera 5 and for photographing and scanning beverage bottles of different specifications.

[0023] Preferably, four groups of supporting legs 16 are fixedly installed at the bottom of the workbench 1, long boards are fixedly installed on the outer sides of the four groups of supporting legs 16, electric push rods 17 are fixedly installed on the tops of the four groups of long boards, and universal wheels 18 are fixedly installed on the output ends of the four groups of electric push rods 17 to facilitate the movement and stable operation of the device. A frame is fixedly installed on the top of the workbench 1, and two groups of transmission rollers 10 are rotatably installed on the inner walls of both sides of the frame. Conveyor belts 9 are transmission-installed on the outer sides of the two groups of transmission rollers 10, and multiple groups of fill lights 13 are fixedly installed on the bottom of the connecting plate 3. Multiple groups of controllers are fixedly installed on one side, and the multiple groups of controllers are electrically connected to the corresponding fill lights 13, which is convenient for the transmission detection of beverage bottles and for turning on the fill lights 13 to make the captured images clearer. Two groups of industrial computing units 15 are arranged inside the workbench 1, and a bracket 12 is fixedly installed on one side of the fixed frame 2. An industrial display screen 11 is fixedly installed on the top of the bracket 12. The industrial array camera 5 is electrically connected to the industrial computing unit 15, and the two groups of industrial computing units 15 are electrically connected to the industrial display screen 11, which is convenient for calculating the unqualified rate of beverage bottles and facilitating observation by staff.

[0024] In this embodiment, when in use, the beverage bottles are placed on the top of the conveyor belt 9 for transmission. At this time, the industrial array camera 5 can be adjusted according to the size of the beverage bottles. At this time, the motor 404 is driven to drive the worm 401 to rotate, so that the worm 401 drives the worm wheel 402 to rotate, so that the worm wheel 402 drives the rotating shaft 403 to rotate, so that the rotating shaft 403 drives the industrial array camera 5 to rotate, so that the appropriate camera body 8 can effectively detect the beverage bottles. First, by pulling the pull plate 601 horizontally up and down, the two groups of pull plates 601 drive the fixed plate 604 on one side to move downward, so that the fixed plate 604 drives the top plug block 603 to detach from the inside of the industrial array camera 5 while squeezing the spring 1 605. At this time, the pull plate 601 is pulled horizontally left and right, so that the two groups of pull plates 601 drive the corresponding frame and plug plate 606 to move, so that the two groups of sliders 607 slide on the limit rod 608 while squeezing the spring 2 609. At this time, the two groups of mounting blocks 14 on the top of the lens module 7 are movably plugged into the interior of the industrial array camera 5. At this time, by loosening the two groups of pull plates 601, the two groups of plug plates 606 are reinserted into the interior of the mounting blocks 14 under the reset action of the spring 2 609, and the two groups of plug blocks 603 are reinserted into the interior of the industrial array camera 5 under the reset action of the spring 1 605. At this time, it is convenient to install the lens module 7, and the same is true when disassembling. It is convenient to replace and install the visible light lens module 7. It also supports the replacement of the non-visible light lens module 7 (infrared or thermal imaging, etc.), which is convenient for quality inspection of the inside of the product. At this time, the photo information taken by the industrial array camera 5 is transmitted to the industrial computing unit 15 for AI computing and analysis, and finally the analysis results are projected onto the industrial display screen 11 for analysis to obtain the unqualified rate of the detection. By driving the four groups of electric push rods 17, the four groups of electric push rods 17 drive the universal wheels 18 at the bottom to rise and fall, which is convenient for the movement and stable operation of the device.

[0025] The above is a detailed introduction to a device for unmanned quality control provided by the utility model. This article uses specific embodiments to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A device capable of realizing unmanned quality control, characterized in that: include: A workbench (1), wherein a fixing frame (2) is fixedly mounted on the top of the workbench (1), a connecting plate (3) is fixedly mounted on one side of the top of the fixing frame (2) close to each other, a rotating assembly (4) is arranged on the top of the connecting plate (3), and the rotating assembly (4) comprises: a rotating shaft (403) and a worm (401), the rotating shaft (403) is rotatably mounted inside the connecting plate (3), a worm gear (402) is fixedly mounted on the outer side of the rotating shaft (403), the worm gear (402) is meshed with the worm (401), an industrial array camera (5) is fixedly mounted on the bottom of the rotating shaft (403), and a plurality of camera bodies (8) are fixedly mounted inside the industrial array camera (5) ), a lens module (7) is movably provided at the bottom of the camera body (8), two groups of mounting blocks (14) are fixedly installed on the top of the lens module (7), the two groups of mounting blocks (14) are movably plugged into the interior of the industrial array camera (5), two groups of placement slots are provided inside the body of the industrial array camera (5), and mounting components (6) are provided inside the two groups of placement slots, the mounting components (6) include: a movable frame (602), a fixed plate (604) is slidably installed inside the movable frame (602), an insert block (603) is fixedly installed on the top of the fixed plate (604), and an insert plate (606) is fixedly installed on one side of the movable frame (602).

2. The device capable of realizing unmanned quality control according to claim 1, characterized in that: A pull plate (601) is fixedly installed on one side of the two groups of fixed plates (604), and the two groups of pull plates (601) are respectively slidably installed inside the corresponding moving frames (602). Multiple groups of springs (605) are arranged inside the two groups of moving frames (602), and the two ends of the multiple groups of springs (605) are respectively fixedly connected to the corresponding fixed plates (604) and the inner wall of one side of the moving frames (602). Slide blocks (607) are fixedly installed on the bottom of the two groups of moving frames (602). Limit rods (608) are slidably installed inside, and the two ends of the two groups of limit rods (608) are respectively fixedly connected to the inner walls of the two sides of the corresponding placement grooves. The outer sides of the two groups of limit rods (608) are sleeved with springs (609), and the two ends of the two groups of springs (609) are respectively fixedly connected to the corresponding sliders (607) and the inner wall of one side of the placement groove. The two groups of plug blocks (603) are respectively movably plugged into the interior of the industrial array camera (5), and the two groups of plug blocks (603) are respectively movably plugged into the interior of the corresponding installation blocks (14).

3. The device for realizing unmanned quality control according to claim 1, characterized in that: Two groups of short plates (405) are fixedly mounted on the top of the connecting plate (3), the worm (401) is rotatably mounted inside the two groups of short plates (405), a motor (404) is fixedly mounted on one side of the short plate (405) located at the front side, and an output shaft of the motor (404) is fixedly connected to the worm (401).

4. The device capable of realizing unmanned quality control according to claim 1, characterized in that: Four groups of supporting legs (16) are fixedly mounted on the bottom of the workbench (1), long boards are fixedly mounted on the outer sides of the four groups of supporting legs (16), electric push rods (17) are fixedly mounted on the tops of the four groups of long boards, and universal wheels (18) are fixedly mounted on the output ends of the four groups of electric push rods (17).

5. The device capable of realizing unmanned quality control according to claim 1, characterized in that: A frame is fixedly installed on the top of the workbench (1), and two groups of transmission rollers (10) are rotatably installed on the inner walls of both sides of the frame. Conveyor belts (9) are rotatably installed on the outer sides of the two groups of transmission rollers (10). Multiple groups of fill lights (13) are fixedly installed on the bottom of the connecting plate (3), and multiple groups of controllers are fixedly installed on one side of the connecting plate (3). The multiple groups of controllers are electrically connected to the corresponding fill lights (13).

6. The device capable of realizing unmanned quality control according to claim 1, characterized in that: Two groups of industrial computing units (15) are arranged inside the workbench (1), a bracket (12) is fixedly installed on one side of the fixing frame (2), an industrial display screen (11) is fixedly installed on the top of the bracket (12), the industrial array camera (5) is electrically connected to the industrial computing unit (15), and the two groups of industrial computing units (15) are electrically connected to the industrial display screen (11).

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