Sugar juice preparation device for canned fruit processing
By designing a sugar juice preparation device for canned fruit processing including a roof plate, a boiler, a collection sleeve, a gas collection pipe, a cooling sleeve and a diversion pipe, the problem of slow steam volatility in the preparation of canned fruit juice is solved, and the effect of improving preparation efficiency and reducing energy waste is achieved.
Patent Information
- Application Number
- CN202420584538.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the preparation of canned fruit juice, the steam evaporates slowly, resulting in a large amount of heat energy wasted.
A sugar juice preparation device for canned fruit processing is designed, including a roof plate, a boiler, a collection sleeve, a gas collection pipe, a cooling sleeve and a shunt pipe. Through the cooperation of these components, water vapor can be quickly collected, condensed and discharged, and the evaporation speed can be increased.
It effectively improves the efficiency of sugar juice preparation, reduces energy waste, and avoids the problem of the heat pipe at the bottom of the furnace.
Smart Images
Figure CN222869820U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of canned fruits, in particular to a sugar juice preparation device for canned fruit processing. Background Art
[0002] Canned fruits are named differently according to the ingredients used. Generally, the raw materials of canned fruits are taken from fruits, including yellow peaches, apples, lychees, strawberries, hawthorns, etc. The main products include canned yellow peaches, canned strawberries, canned jackfruits, canned oranges, etc. Raw materials: various fruits, white sugar, edible flavors, etc. There are several reasons why canned fruits generally use sugar solutions: Increase osmotic pressure: Sugar solution can increase the osmotic pressure of canned fruits, prevent the growth and reproduction of microorganisms, prevent microbial action: The sugar in the sugar solution can inhibit the growth of bacteria and other microorganisms, thereby extending the shelf life of canned fruits, prevent enzymatic browning: The phenolic substances contained in fruits are prone to enzymatic browning in the presence of oxygen, and the sugar in the sugar solution can inhibit the activity of the enzyme and prevent the occurrence of enzymatic browning, maintain vitamins: The sugar in the sugar solution can prevent the oxidation of the vitamins in the canned fruits, thereby maintaining their nutritional value, and increase surface tension: The surface tension of the sugar solution is large, which can prevent the canned fruits from being oxidized during processing and storage, thereby maintaining their taste and color.
[0003] In the process of preparing syrup for canned fruit, sugar and water need to be mixed, and then heated to evaporate the water and increase the dissolution rate of sugar. The syrup needs to evaporate a certain amount of water, and the remaining syrup is in a viscous state. However, in the industrial preparation process, the evaporation rate is slow, resulting in the need to consume more energy for rapid production, rapid heating, or large-scale heating. This production method will lead to a large amount of energy waste. At the same time, the heat pipe position at the bottom of the furnace is easy to become mushy during the heating process. For this reason, we propose a syrup preparation device for canned fruit processing. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a sugar juice preparation device for canned fruit processing, which solves the problem of slow steam volatilization speed and large amount of heat energy waste proposed in the above background technology.
[0005] To achieve the above purpose, the utility model is implemented through the following technical scheme: a syrup preparation device for canned fruit processing, including a top plate and a boiling furnace, a telescopic column is fixedly connected to the bottom of the top plate, a collecting sleeve is fixedly installed on the bottom end of the output shaft of the telescopic column, a gas collecting pipe is fixedly connected to the top of the collecting sleeve, a cooling sleeve is fixedly installed on the right end of the gas collecting pipe, a shunt pipe is fixedly installed inside the cooling sleeve, a drain pipe is fixedly connected to the bottom end of the cooling sleeve, a support ring is fixedly installed in the inner cavity of the drain pipe, and a sealing float is placed on the support ring.
[0006] Optionally, the bottom end of the boiling furnace is fixedly sleeved with an equalizing heat block on the outside, a heating plate is fixedly installed on the bottom end of the equalizing heat block, the boiling furnace is fixedly sleeved with a supporting washer on the outside, a supporting rod is fixedly installed on the bottom surface of the supporting washer, and the outer movable sleeve of the equalizing heat block is provided with a rotating ring.
[0007] Optionally, the collecting sleeve is movably mounted on the outside of the top of the boiling furnace, and the inner side of the collecting sleeve is in contact with the outer side of the boiling furnace.
[0008] Optionally, the height of the shunt pipe is the same as the height of the cooling jacket, and the inner cavity of the shunt pipe and the inner cavity of the gas collecting pipe and the drain pipe are interconnected.
[0009] Optionally, the diameter of the blocking float is greater than the inner diameter of the support ring, and the inner cavity of the cooling jacket and the inner cavity of the shunt pipe are not connected.
[0010] Optionally, the inner side of the heat-averaging block is in contact with the outer side of the boiling furnace, and the outside of the heat-averaging block is provided with limit blocks located on both sides of the support rod.
[0011] The utility model provides a sugar juice preparation device for canned fruit processing, which has the following beneficial effects:
[0012] 1. The sugar juice preparation device for canned fruit processing, through the setting of a boiling furnace, is connected to a collecting sleeve through a telescopic column under the top plate, and can use the collecting sleeve to completely block the boiling furnace and facilitate the rapid collection of water vapor. The gas collecting pipe can guide the flow of steam, and the cooling sleeve at the bottom of the right end of the gas collecting pipe and the shunt pipe in the inner cavity of the cooling sleeve can quickly cool the water vapor, which is convenient for cooperating with the gas collecting pipe to continuously guide the condensation of water vapor, form a temperature difference, can quickly process water vapor, and then facilitate the boiling furnace to continuously and quickly discharge water vapor.
[0013] 2. The device for preparing syrup for canned fruit processing has a heat equalizing block mounted on the outside of a cooking furnace, and a heating plate installed at the bottom of the heat equalizing block. The temperature of the heating plate can be evenly adjusted to fit the cooking furnace by the heat equalizing block, so that the inside of the cooking furnace can be evenly heated to avoid local high temperature causing the bottom of the pot to become burnt and inconvenient to clean. At the same time, the support washer and the support rod can be supported by a rotating ring under the action of a limiting block outside the heat equalizing block. The heat equalizing block can be separated during the condensation process to quickly condense the syrup, thereby effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the gas collecting pipe of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the support washer of the utility model.
[0018] In the figure: 1. top plate; 2. telescopic column; 3. heating plate; 4. equalizing block; 5. boiling furnace; 6. supporting gasket; 7. supporting rod; 8. rotating ring; 9. collecting sleeve; 10. gas collecting pipe; 11. cooling sleeve; 12. diverter pipe; 13. drain pipe; 14. supporting ring; 15. sealing float. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] See also Figures 1 to 3The utility model provides a technical solution: a syrup preparation device for canned fruit processing, comprising a top plate 1 and a boiling furnace 5, a telescopic column 2 is fixedly connected to the bottom of the top plate 1, a collecting sleeve 9 is fixedly installed at the bottom end of the output shaft of the telescopic column 2, the collecting sleeve 9 is movably sleeved on the outside of the top of the boiling furnace 5, the inner side of the collecting sleeve 9 is fitted with the outer side of the boiling furnace 5, the setting of the collecting sleeve 9 plays the role of blocking the boiling furnace 5, the heat overflow can be effectively reduced during the heating process, and the water vapor can be collected and guided during the evaporation process, the water vapor can be quickly processed, and the water vapor in the inner cavity of the boiling furnace 5 is convenient for the rapid discharge, the flow of water vapor is guided, that is, the movement direction of the temperature is guided by using the water vapor as a carrier, the upper part of the collecting sleeve 9 is fixedly connected with a collecting pipe 10, the height value of the shunt pipe 12 is the same as the height value of the cooling sleeve 11, the inner cavity of the shunt pipe 12 and the inner cavity of the collecting pipe 10 and the drain pipe 13 are connected to each other, the collecting sleeve 9 and the collecting pipe 10 and the shunt pipe 12 and the drain pipe 13 can complete the guidance of the water vapor, forming The temperature difference guides the rapid condensation of water vapor, which can quickly discharge water vapor, increase the evaporation rate, and improve the efficiency of sugar juice preparation. A cooling jacket 11 is fixedly installed at the right end of the gas collecting pipe 10. A shunt pipe 12 is fixedly installed inside the cooling jacket 11. The diameter of the blocking float 15 is greater than the inner diameter of the support ring 14. The inner cavity of the cooling jacket 11 is not connected to the inner cavity of the shunt pipe 12. The setting of the drain pipe 13 plays a one-way flow limiting role. After condensing through the shunt pipe 12, the water falls downward and gathers together. A certain amount of water will push the sealing float 15 to float up and fall from the support ring 14, which is convenient for the use of the equipment and improves the practicability of the equipment. The bottom end of the cooling jacket 11 is fixedly connected to the drain pipe 13, and the inner cavity of the drain pipe 13 is fixedly sleeved with the support ring 14, and the sealing float 15 is placed on the support ring 14. The inner cavities of the cooling jacket 11 and the shunt pipe 12 are not connected to each other, that is, the cooling jacket 11 and the gas collecting pipe 10 are not connected to the inner cavities of the drain pipe 13, and the cooling jacket 11 can be used to cool all the shunt pipes 12.
[0021] See also Figure 4The utility model provides a technical solution: the bottom end of the boiling furnace 5 is fixedly sleeved with a uniform heating block 4, the inner side of the uniform heating block 4 is fitted with the outer side of the boiling furnace 5, and the outer side of the uniform heating block 4 is provided with limit blocks located on both sides of the support rod 7. The limit blocks arranged on the outside of the uniform heating block 4 can limit the support rod 7 to only move up and down, and the rotation of the rotating ring 8 can be used to control the position of the support rod 7, thereby controlling the position of the support gasket 6 and the position of the boiling furnace 5, which is convenient for the normal use of the equipment. The bottom end of the uniform heating block 4 is fixedly installed with a heating plate 3, the external fixed sleeve of the boiling furnace 5 is provided with a support gasket 6, and the bottom surface of the support gasket 6 is fixedly provided with a support rod 7, and the external movable sleeve of the uniform heating block 4 is provided with a rotating ring 8. The setting of the uniform heating block 4 plays a role in uniformly heating the boiling furnace 5, which can play a role in rapid heating, thereby avoiding the situation that the bottom of the boiling furnace 5 appears to be stuck at the position of the heating tube, which affects the quality of the sugar juice. At the same time, the separation of the boiling furnace 5 and the uniform heating block 4 can be cooled slightly faster.
[0022] In summary, when the syrup preparation device for canned fruit processing is used, water and syrup are first added to the inner cavity of the boiling furnace 5, and then the output shaft of the telescopic column 2 is controlled to extend, and the outer portion of the top of the boiling furnace 5 is blocked by the telescopic column 2, and the heating plate 3 is used to heat the heat-averaging block 4, and the high temperature is evenly conducted to the inner cavity of the boiling furnace 5 through the heat-averaging block 4. When the temperature of the boiling furnace 5 is stably maintained at a high temperature, the boiling furnace 5 will continue to generate steam, and at this time, the pipes on the front and rear sides of the cooling jacket 11 are controlled to continuously supply cold water, and the shunt pipe 12 in the inner cavity of the cooling jacket 11 is cooled to reduce the temperature of the shunt pipe 12, so that the shunt pipe 12 in the inner cavity of the cooling jacket 11 is cooled. The flow tube 12 is in a low-temperature state, and the steam generated by the boiling furnace 5 enters the interior of the collecting sleeve 9 through the boiling furnace 5, and then enters the inner cavity of the gas collecting pipe 10, and then enters the inner cavity of the diversion pipe 12 through the guidance of the gas collecting pipe 10, and falls downward after condensing through the diversion pipe 12. A certain amount of water will be gathered to push the blocking float 15 to float up and fall from the support ring 14. After a certain amount of dehydration, the rotating ring 8 is rotated to make the rotating ring 8 push the support rod 7 to move upward in parallel under the guidance of the heat equalizing block 4, thereby pushing the support gasket 6 and the boiling furnace 5 to move upward, so that the boiling furnace 5 can be cooled quickly.
[0023] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A syrup preparation device for canned fruit processing, comprising a top plate (1) and a boiling furnace (5), characterized in that: A telescopic column (2) is fixedly connected to the bottom of the top plate (1), a collecting sleeve (9) is fixedly installed on the bottom end of the output shaft of the telescopic column (2), an air collecting pipe (10) is fixedly connected to the top of the collecting sleeve (9), a cooling sleeve (11) is fixedly installed on the right end of the air collecting pipe (10), a shunt pipe (12) is fixedly installed inside the cooling sleeve (11), a drainage pipe (13) is fixedly connected to the bottom end of the cooling sleeve (11), a support ring (14) is fixedly installed in the inner cavity of the drainage pipe (13), and a sealing float (15) is placed on the support ring (14).
2. The device for preparing sugar juice for canned fruit processing according to claim 1, characterized in that: The bottom end of the boiling furnace (5) is externally fixedly sleeved with a heat equalizing block (4), the bottom end of the heat equalizing block (4) is fixedly mounted with a heating plate (3), the boiling furnace (5) is externally fixedly sleeved with a support washer (6), the bottom surface of the support washer (6) is fixedly mounted with a support rod (7), and the external movable sleeve of the heat equalizing block (4) is provided with a rotating ring (8).
3. The device for preparing sugar juice for canned fruit processing according to claim 1, characterized in that: The collecting sleeve (9) is movably mounted on the outside of the top of the boiling furnace (5), and the inner side of the collecting sleeve (9) is in contact with the outer side of the boiling furnace (5).
4. The device for preparing sugar juice for canned fruit processing according to claim 1, characterized in that: The height of the diverter pipe (12) is the same as the height of the cooling jacket (11), and the inner cavity of the diverter pipe (12) and the inner cavities of the gas collecting pipe (10) and the drainage pipe (13) are interconnected.
5. The device for preparing sugar juice for canned fruit processing according to claim 1, characterized in that: The diameter of the blocking float (15) is greater than the inner diameter of the support ring (14), and the inner cavity of the cooling jacket (11) and the inner cavity of the shunt pipe (12) are not connected.
6. The device for preparing syrup for canned fruit processing according to claim 2, characterized in that: The inner side of the heat-averaging block (4) is in contact with the outer side of the boiling furnace (5), and the outer side of the heat-averaging block (4) is provided with limit blocks located on both sides of the support rod (7).