Novel distributor of film evaporator

By designing a new film evaporator distributor including an inner ring baffle, an outer ring toothed distribution plate and a support base plate, the problems of abnormal operation and manufacturing difficulties of existing distributors are solved, and the safety and reliability of uniform distribution and operation of materials are achieved.

CN222871347UActive Publication Date: 2025-05-16SHANDONG LULI MEDICINE CHEM EQUIP MFG INSTALLATION CO LTD
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Patent Information

Application Number
CN202421827627.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-16
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing thin film evaporator distributors are prone to bump into the wall with the cylinder during operation, resulting in abnormal operation and difficult processing.

Method used

A new type of thin film evaporator distributor is designed, including an inner ring baffle, an outer ring distribution plate, a support base plate, a shaft sleeve and a connecting plate. The outer ring distribution plate adopts a toothed plate structure to ensure uniform flow of liquid materials.

Benefits of technology

The uniform distribution of materials and safety and reliability of operation are achieved, the wall collision with the cylinder is avoided, the manufacturing process is simplified, and the cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The novel distributor of the film evaporator is characterized by comprising an inner ring baffle plate, an outer ring distribution plate, a supporting bottom plate, a shaft sleeve and a connecting plate, the supporting bottom plate is in a circular ring shape, the inner ring baffle is vertically welded to the upper portion of the inner circle of the supporting bottom plate, the outer ring distribution plate is vertically welded to the upper portion of the outer circle of the supporting bottom plate, and the inner ring baffle, the outer ring distribution plate and the supporting bottom plate are combined to form a circular ring groove with an opening in the upper portion. A plurality of connecting battens are fixedly connected between the inner circle of the supporting bottom plate and the outer wall of the shaft sleeve in the center. The utility model has the beneficial effects that materials enter the middle space between the inner ring baffle and the outer ring distribution plate through the inlet, and are distributed to the inner wall of the barrel body through the tooth-shaped plate under the action of rotating centrifugation, so that the distribution effect is uniform. A gap with the barrel is controllable in the operation process, the inner wall of the barrel is prevented from being touched, and operation is safe and reliable. In the manufacturing process, after materials are subjected to numerical control or laser blanking, assembling and welding are simple, manufacturing is easy, and cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of thin film evaporators, in particular to a novel distributor of thin film evaporators. Background Art

[0002] The original thin film evaporator distributor adopts spiral plate distribution plate type, such as Figure 1 This type of distributor needs to have a relatively small gap with the cylinder, otherwise the distribution effect will be affected. If the gap is small, it is easy to hit the wall during operation, causing abnormal operation of the equipment. In addition, the spiral plate is difficult to process and manufacture. Therefore, it needs to be improved. Summary of the invention

[0003] In order to make up for the deficiencies of the prior art, the utility model provides a new type of distributor for a thin film evaporator which has the advantages of reliable operation and convenient manufacturing.

[0004] The utility model is realized through the following technical solutions:

[0005] A novel distributor for a thin film evaporator is characterized in that it comprises an inner ring baffle, an outer ring distribution plate, a supporting base plate, a shaft sleeve, and a connecting plate; the supporting base plate is in a circular ring shape, the inner ring baffle is vertically welded to the upper inner circle of the supporting base plate, the outer ring distribution plate is vertically welded to the upper outer circle of the supporting base plate, the inner ring baffle, the outer ring distribution plate, and the supporting base plate are combined to form a circular ring groove with an upper opening; a plurality of connecting strips are connected and fixed between the inner circle of the supporting base plate and the outer wall of the shaft sleeve at the center.

[0006] The height of the inner baffle plate of the distributor is higher than that of the outer distribution plate, so as to prevent the liquid material from flowing down from the inner circle of the supporting bottom plate.

[0007] The outer ring distribution plate of the distributor adopts a toothed plate, and its upper edge is a toothed structure, so that the liquid material flows out evenly from each groove of the toothed structure and flows onto the inner wall of the evaporator cylinder.

[0008] A thin film evaporator is characterized in that the thin film evaporator is equipped with a distributor.

[0009] The thin film evaporator comprises a cylinder, a mounting seat is fixed on the top cover of the cylinder, a reduction motor and a coupling are mounted on the mounting seat; a rotating shaft is mounted from top to bottom inside the cylinder, the upper end of the rotating shaft is connected to the coupling, and the lower end of the rotating shaft is mounted on an inner bottom bracket at the bottom of the cylinder through a bearing; a distributor is mounted on the upper middle part of the rotating shaft, a scraper is mounted on the lower part of the rotating shaft through a scraper connecting rod, and the scraper contacts the inner wall of the cylinder; a feed pipe is mounted on the cylinder above the distributor.

[0010] The thin film evaporator has a jacket installed at the lower part of the outer side of the cylinder, the jacket is connected to a steam input pipe, a drain pipe, and a steam output pipe; and an exhaust valve is installed at the upper part of the cylinder.

[0011] The beneficial effect of the utility model is that the material enters the middle space between the inner ring baffle and the outer ring distribution plate through the inlet, and is distributed to the inner wall of the cylinder through the toothed plate under the action of rotating centrifugation, and the distribution effect is uniform. The gap with the cylinder during operation is controllable to avoid hitting the inner wall of the cylinder, and the operation is safe and reliable. In addition, after the materials are cut by CNC or laser during production, the assembly and welding are simple, easy to produce, and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 Schematic diagram of a distributor in the prior art.

[0013] Figure 2 , Figure 3 , Figure 4 The following are respectively a front view of the distributor, a top view of the distributor, and a schematic diagram of the front view of the evaporator of the present invention.

[0014] In the figure: inner ring baffle 1, outer ring distribution plate 2, support base plate 3, shaft sleeve 4, connecting plate 5.

[0015] Reducer motor 6, coupling 7, mounting seat 8, top cover 9, feed pipe 10, inner bottom bracket 11, conical bottom shell 12, steam input pipe 13, jacket 14, scraper connecting rod 15, rotating shaft 16, distributor 17, exhaust valve 18, cylinder 19, scraper 20, steam output pipe 21, discharge port 22. DETAILED DESCRIPTION

[0016] The accompanying drawings show a specific embodiment of the present utility model.

[0017] The distributor of the novel thin film evaporator of the utility model comprises an inner ring baffle 1, an outer ring distribution plate 2, a supporting bottom plate 3, a shaft sleeve 4, and a connecting plate 5; the supporting bottom plate is in a circular ring shape, the inner ring baffle is vertically welded to the upper part of the inner circle of the supporting bottom plate, the outer ring distribution plate is vertically welded to the upper part of the outer circle of the supporting bottom plate, the inner ring baffle 1, the outer ring distribution plate 2, and the supporting bottom plate 3 are combined to form a circular ring groove with an upper opening; a plurality of connecting strips 5 are connected and fixed between the inner circle of the supporting bottom plate and the outer wall of the shaft sleeve at the center.

[0018] In the distributor, the height of the inner circle baffle plate 1 is higher than that of the outer circle distribution plate 2, so as to prevent the liquid material from flowing down from the inner circle of the supporting bottom plate.

[0019] The outer ring distribution plate 2 of the distributor is a toothed plate, and its upper edge is a toothed structure, so that the liquid material flows out evenly from each groove of the toothed structure and flows onto the inner wall of the evaporator cylinder.

[0020] The thin film evaporator of the utility model is equipped with a distributor 17 .

[0021] The thin film evaporator comprises a cylinder 19, a mounting seat 8 is fixed on the top cover of the cylinder, a reduction motor 6 and a coupling 7 are mounted on the mounting seat; a rotating shaft 16 is mounted from top to bottom inside the cylinder, the upper end of the rotating shaft is connected to the coupling, and the lower end of the rotating shaft is mounted on an inner bottom bracket 11 at the bottom of the cylinder through a bearing; a distributor 17 is mounted in the middle and upper part of the rotating shaft, a scraper 20 is mounted on the lower part of the rotating shaft through a scraper connecting rod 15, and the scraper contacts the inner wall of the cylinder; a feed pipe 10 is mounted on the cylinder above the distributor.

[0022] In the thin film evaporator, a jacket 14 is installed at the lower part of the outer side of the cylinder, and the jacket is connected to the steam input pipe 13, the drain pipe, and the steam output pipe 21; an exhaust valve 18 is installed at the upper part of the cylinder.

[0023] The working process is as follows: the steam input pipe inputs steam into the jacket to heat the cylinder. The liquid material is input from the feed pipe and falls on the distributor. It flows out from the tooth grooves of the toothed plate and sticks to the inner wall of the cylinder. It is heated, evaporated and concentrated while flowing downward, and then scraped off by the scraper and falls to the bottom of the cylinder and discharged from the discharge port. The steam generated by the material heating gathers at the top of the cylinder and is discharged from the exhaust valve.

Claims

1. A new type of distributor for thin film evaporator, characterized in that: It includes an inner ring baffle, an outer ring distribution plate, a supporting base plate, a shaft sleeve, and a connecting plate; the supporting base plate is in a circular ring shape, the inner ring baffle is vertically welded to the upper part of the inner circle of the supporting base plate, the outer ring distribution plate is vertically welded to the upper part of the outer circle of the supporting base plate, and the inner ring baffle, the outer ring distribution plate, and the supporting base plate are combined to form a circular ring groove with an upper opening; a number of connecting strips are connected and fixed between the inner circle of the supporting base plate and the outer wall of the shaft sleeve at the center.

2. The distributor of the novel thin film evaporator according to claim 1 is characterized in that: The height of the inner circle baffle is higher than that of the outer circle distribution plate, so as to prevent the liquid material from flowing down from the inner circle of the supporting bottom plate.

3. The distributor of the novel thin film evaporator according to claim 1 is characterized in that: The outer ring distribution plate adopts a toothed plate, and its upper edge is a toothed structure, so that the liquid material flows out evenly from each groove of the toothed structure and flows onto the inner wall of the evaporator cylinder.

4. A thin film evaporator, characterized in that: The thin film evaporator is equipped with the distributor according to any one of claims 1 to 3.

5. The thin film evaporator according to claim 4, characterized in that: It includes a cylinder body, a mounting base is fixed on the top cover of the cylinder body, and a reduction motor and a coupling are installed on the mounting base; a rotating shaft is installed from top to bottom inside the cylinder body, the upper end of the rotating shaft is connected to the coupling, and the lower end of the rotating shaft is installed on the inner bottom bracket at the bottom of the cylinder body through a bearing; a distributor is installed in the upper middle part of the rotating shaft, and a scraper is installed on the lower part of the rotating shaft through a scraper connecting rod, and the scraper contacts the inner wall of the cylinder; a feed pipe is installed on the cylinder body above the distributor.

6. The thin film evaporator according to claim 5, characterized in that: A jacket is installed at the lower outer part of the cylinder, and the jacket is connected to the steam input pipe, the drain pipe, and the steam output pipe; an exhaust valve is installed at the upper part of the cylinder.