Efficient driving device of follow-up reverse hanging membrane system
By designing the efficient drive device of the follow-up reverse reel membrane system, the problem of difficulty in patroling scraper inspection and repair when the sewage treatment plant is covered with sealing the sedimentation tank is solved, and the flexible rotation and lifting of the reverse reel membrane cover is achieved, which improves the use effect and maintenance convenience, and reduces the investment in the odor treatment system.
Patent Information
- Application Number
- CN202421762714.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-24
AI Technical Summary
When the existing sewage treatment plant is covered with sealing the sedimentation tank, the mud scraper is sealed, which makes it difficult to inspect and repair the equipment. The reverse hanging membrane cover is tall and the sealing capacity is large, which increases the investment in the system gas volume and odor treatment system, affecting the quality of use.
An efficient driving device for follow-up reverse lifting membrane system is designed, including a reducer motor, transmission gear, driven gear, rotating shaft and lifting mechanism. The drive mechanism and lifting mechanism are controlled by the controller to realize the rotation and lifting of the reverse lifting membrane cover, ensuring the normal operation and maintenance of the mud scraper.
This device enables the reverse hanging membrane cover to rotate with the mud scraper, improving the use effect and maintenance convenience, reducing the outward expansion of odor, reducing the investment in the odor treatment system, and improving the overall quality of use.
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Figure CN222871418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment, in particular to a high-efficiency driving device for a follow-up reverse hanging membrane system. Background Art
[0002] In sewage treatment plants, the odor emitted from sewage pools has a direct or indirect impact on the surrounding environment and the health of operators. During the operation of primary sedimentation tanks, final sedimentation tanks, and sludge concentration tanks, due to the frequent contact and exchange between sewage and air interfaces, a large amount of odor is emitted. The odorous waste gas is very harmful to the human body and has a strong carcinogenic effect after inhalation. At the same time, it will also cause the secretion function of the endocrine system to be disordered and affect the body's metabolic activities; ammonia and aldehydes are irritating to the eyes, causing tears, pain, conjunctivitis, corneal edema, etc. VOC enters the atmosphere and, through photochemical reactions, will also cause PM2.5 and ozone to exceed the standard. Therefore, it is necessary to cover and seal the sewage pool before collecting the odorous waste gas.
[0003] In the sewage treatment process, an efficient driving device of a follow-up inverted membrane system is needed. When most sewage plants in the prior art cover and seal the sedimentation tank, the scraper is sealed in together. In order to meet the inspection needs of the equipment and to use the scraper to repair the surrounding of the pool, when the sewage pool is covered, in order to ensure the normal operation of the scraper, the upper cover of the sewage pool needs to rotate with the scraper. Since the existing inverted membrane cover is very tall and the sealing volume is also large, it not only increases the system gas volume, but also increases the investment in the subsequent odor treatment system, which seriously affects the use quality of the inverted membrane cover and cannot meet the use needs. Therefore, an efficient driving device of a follow-up inverted membrane system is proposed to solve the above-mentioned problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an efficient driving device for a follow-up reverse-hanging membrane system, which has the advantages of good use effect and easy maintenance, and solves the problem that the existing reverse-hanging membrane cover is very tall and has a large sealing volume, which not only increases the system gas volume, but also increases the investment in the subsequent odor treatment system, seriously affecting the use quality of the reverse-hanging membrane cover and cannot meet the use requirements.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency driving device of a follow-up reverse-hanging membrane system, comprising a sewage pool, a reverse-hanging membrane cover arranged on the top of the sewage pool, a mounting plate arranged on the top of the reverse-hanging membrane cover, two mounting boxes fixedly connected to the top of the sewage pool, and a controller fixedly connected to the front of the left mounting box, the upper surface of the mounting plate is provided with a driving mechanism extending to the lower surface thereof for rotating the reverse-hanging membrane cover, and the interior of the mounting box is provided with a lifting mechanism extending to the outside thereof;
[0006] The driving mechanism includes a reduction motor fixedly mounted on the top of the mounting plate and a rotating shaft rotatably connected to the inside of the mounting plate and extending to the lower surface thereof, a transmission gear is fixedly connected to the output shaft of the reduction motor, an end of the rotating shaft away from the mounting plate is fixedly connected to a driven gear meshing with the transmission gear, and an end of the rotating shaft away from the driven gear is fixedly connected to the top of the inverted membrane cover;
[0007] The lifting mechanism includes a forward and reverse motor fixedly mounted on the bottom wall of the installation box, a lead screw fixedly connected to the output shaft of the forward and reverse motor, an external thread of the lead screw is connected to a threaded block, the external part of the threaded block is fixedly connected to a connecting block extending to the outside of the installation box, and a side of the connecting block away from the threaded block is fixedly connected to the mounting plate.
[0008] Furthermore, the reduction motor is electrically connected to the controller, and the bottom of the reduction motor is fixedly connected to a fixing seat which is fixedly connected to the top of the mounting plate.
[0009] Furthermore, the rotating shaft is a solid cylinder, a limit bearing matched with the rotating shaft is fixedly installed inside the mounting plate, and the rotating shaft is fixedly connected to the inner ring of the limit bearing.
[0010] Furthermore, four limiting wheels are rotatably mounted on the bottom of the inverted membrane cover, an annular chute matched with the limiting wheel is provided inside the sewage pool, and the limiting wheel and the annular chute are slidably connected.
[0011] Furthermore, the number of the lifting mechanisms is two, and the two lifting mechanisms are symmetrically distributed inside the two installation boxes.
[0012] Furthermore, a movable opening adapted to the connection block is provided inside the installation box, and the installation plate is fixedly connected between the two connection blocks.
[0013] Furthermore, a limiting slider extending into the interior of the installation box is fixedly connected to a side of the threaded block away from the connecting block, a sliding groove matching the limiting slider is provided inside the installation box, and the limiting slider is slidably connected to the sliding groove.
[0014] Compared with the prior art, the utility model provides a high-efficiency driving device for a follow-up reverse hanging film system, which has the following beneficial effects:
[0015] 1. The efficient driving device of the follow-up reverse-hanging film system starts the reduction motor through the controller to drive the transmission gear to rotate. The transmission gear rotates and engages to drive the driven gear, the rotating shaft and the reverse-hanging film cover to rotate, and the rotation speed of the reverse-hanging film cover can be controlled, so that the reverse-hanging film cover can rotate with the scraper, making the scraper easy to use and maintain. By setting the limiting wheel and the annular slide groove, the stability of the reverse-hanging film cover during rotation is improved, and the odor is not easy to expand during the sewage treatment process, achieving the advantage of good use effect.
[0016] 2. The efficient driving device of the follow-up reverse-hanging film system starts the forward and reverse motors through the controller to drive the screw to rotate. The rotation of the screw drives the threaded block, the connecting block and the mounting plate to move upward, which is convenient for inspection and maintenance of the reverse-hanging film cover. By setting the limit slider and the slide groove, the stability of the reverse-hanging film cover when moving upward is improved, achieving the advantage of strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0018] Figure 2 It is a structural stereogram of the driving mechanism of the utility model;
[0019] Figure 3 This is a structural stereogram of the annular chute of the utility model;
[0020] Figure 4 It is a front view of the structure of the utility model.
[0021] In the figure: 1 sewage tank, 2 inverted membrane cover, 3 mounting plate, 4 mounting box, 5 driving mechanism, 51 reduction motor, 52 transmission gear, 53 driven gear, 54 rotating shaft, 55 limiting wheel, 56 annular slide, 6 lifting mechanism, 61 forward and reverse motor, 62 lead screw, 63 threaded block, 64 connecting block, 7 controller. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 4The high-efficiency driving device of the follow-up reverse-hanging membrane system in this embodiment includes a sewage pool 1, an reverse-hanging membrane cover 2 arranged on the top of the sewage pool 1, a mounting plate 3 arranged on the top of the reverse-hanging membrane cover 2, two mounting boxes 4 fixedly connected to the top of the sewage pool 1, and a controller 7 fixedly connected to the front of the left mounting box 4. The upper surface of the mounting plate 3 is provided with a driving mechanism 5 extending to its lower surface for rotating the reverse-hanging membrane cover 2, and the interior of the mounting box 4 is provided with a lifting mechanism 6 extending to its outside. The driving mechanism 5 includes a reduction motor 51 fixedly installed on the top of the mounting plate 3 and a rotating shaft 54 rotatably connected to the interior of the mounting plate 3 and extending to its lower surface. A transmission gear 52 is fixedly connected to the output shaft of the reduction motor 51, and a driven gear 53 meshing with the transmission gear 52 is fixedly connected to the end of the rotating shaft 54 away from the mounting plate 3, and the end of the rotating shaft 54 away from the driven gear 53 is fixedly connected to the top of the reverse-hanging membrane cover 2.
[0024] The reduction motor 51 is started by the controller 7 to drive the transmission gear 52 to rotate. The transmission gear 52 rotates and engages to drive the driven gear 53, the rotating shaft 54 and the inverted membrane cover 2 to rotate, and the rotation speed of the inverted membrane cover 2 can be controlled, so that the inverted membrane cover 2 can rotate together with the scraper, making the scraper easy to use and maintain. By arranging the limiting wheel 55 and the annular slide groove 56, the stability of the inverted membrane cover 2 during rotation is improved, and the odor is not easy to spread out during the sewage treatment process, thereby achieving the advantage of good use effect.
[0025] The reduction motor 51 is electrically connected to the controller 7 , and the bottom of the reduction motor 51 is fixedly connected to a fixing seat which is fixedly connected to the top of the mounting plate 3 .
[0026] Specifically, the rotating shaft 54 is a solid cylinder, and a limit bearing matched with the rotating shaft 54 is fixedly installed inside the mounting plate 3, and the rotating shaft 54 is fixedly connected to the inner ring of the limit bearing.
[0027] It should be noted that four limiting wheels 55 are rotatably mounted at the bottom of the inverted membrane cover 2, and an annular chute 56 adapted to the limiting wheels 55 is provided inside the sewage pool 1, and the limiting wheels 55 are slidably connected to the annular chute 56. The thickness of the inverted membrane cover 2 is adapted to the inner groove diameter of the annular chute 56, and the inverted membrane cover 2 extends to the inside of the annular chute 56.
[0028] In addition, the inverted membrane cover 2 is a conventional technology known to the public in the prior art, so its specific structural composition and working principle will not be described in detail in this article.
[0029] In this embodiment, the lifting mechanism 6 includes a forward and reverse motor 61 fixedly mounted on the inner bottom wall of the installation box 4, a lead screw 62 is fixedly connected to the output shaft of the forward and reverse motor 61, a threaded block 63 is threadedly connected to the outside of the lead screw 62, a connecting block 64 extending to the outside of the installation box 4 is fixedly connected to the outside of the threaded block 63, and a side of the connecting block 64 away from the threaded block 63 is fixedly connected to the installation plate 3. The forward and reverse motor 61 is started by the controller 7 to drive the lead screw 62 to rotate, and the rotation of the lead screw 62 drives the threaded block 63, the connecting block 64 and the installation plate 3 to move upward, so as to facilitate the inspection and maintenance of the reverse hanging film cover 2.
[0030] There are two lifting mechanisms 6 , and the two lifting mechanisms 6 are symmetrically distributed inside the two installation boxes 4 .
[0031] Specifically, a movable opening adapted to the connection block 64 is opened inside the installation box 4 , and the installation plate 3 is fixedly connected between the two connection blocks 64 .
[0032] It should be noted that a limit slider extending into the installation box 4 is fixedly connected to one side of the threaded block 63 away from the connecting block 64 . A slide groove matching the limit slider is provided inside the installation box 4 . The limit slider and the slide groove are slidably connected.
[0033] The working principle of the above embodiment is:
[0034] When in use, the reduction motor 51 is started by the controller 7 to drive the transmission gear 52 to rotate. The transmission gear 52 rotates and engages to drive the driven gear 53, the rotating shaft 54 and the inverted film cover 2 to rotate, and the rotation speed of the inverted film cover 2 can be controlled so that the inverted film cover 2 can rotate together with the scraper. The forward and reverse motors 61 are started by the controller 7 to drive the screw 62 to rotate. The rotation of the screw 62 drives the threaded block 63, the connecting block 64 and the mounting plate 3 to move upward, so as to perform inspection and maintenance operations on the inverted film cover 2.
[0035] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. The high-efficiency driving device of the follow-up reverse hanging film system is characterized by: The invention comprises a sewage pool (1), an inverted membrane cover (2) arranged on the top of the sewage pool (1), a mounting plate (3) arranged on the top of the inverted membrane cover (2), two mounting boxes (4) fixedly connected to the top of the sewage pool (1), and a controller (7) fixedly connected to the front of the left mounting box (4); the upper surface of the mounting plate (3) is provided with a driving mechanism (5) extending to the lower surface thereof for rotating the inverted membrane cover (2); and the interior of the mounting box (4) is provided with a lifting mechanism (6) extending to the outside thereof; The driving mechanism (5) comprises a reduction motor (51) fixedly mounted on the top of the mounting plate (3) and a rotating shaft (54) rotatably connected to the inside of the mounting plate (3) and extending to the lower surface thereof, a transmission gear (52) being fixedly connected to the output shaft of the reduction motor (51), an end of the rotating shaft (54) away from the mounting plate (3) being fixedly connected to a driven gear (53) meshing with the transmission gear (52), and an end of the rotating shaft (54) away from the driven gear (53) being fixedly connected to the top of the anti-hanging membrane cover (2); The lifting mechanism (6) comprises a forward and reverse motor (61) fixedly mounted on the inner bottom wall of the installation box (4); a lead screw (62) is fixedly connected to the output shaft of the forward and reverse motor (61); the external thread of the lead screw (62) is connected to a thread block (63); the external part of the thread block (63) is fixedly connected to a connection block (64) extending to the outside of the installation box (4); and the side of the connection block (64) away from the thread block (63) is fixedly connected to the installation plate (3).
2. The high-efficiency driving device of the follow-up reverse hanging film system according to claim 1 is characterized in that: The reduction motor (51) is electrically connected to the controller (7), and the bottom of the reduction motor (51) is fixedly connected to a fixing seat which is fixedly connected to the top of the mounting plate (3).
3. The high-efficiency driving device of the follow-up reverse hanging film system according to claim 1 is characterized in that: The rotating shaft (54) is a solid cylinder, a limit bearing matched with the rotating shaft (54) is fixedly installed inside the mounting plate (3), and the rotating shaft (54) is fixedly connected to the inner ring of the limit bearing.
4. The high-efficiency driving device of the follow-up reverse hanging film system according to claim 1 is characterized in that: Four limiting wheels (55) are rotatably mounted at the bottom of the inverted membrane cover (2), and an annular chute (56) adapted to the limiting wheel (55) is provided inside the sewage pool (1), and the limiting wheel (55) and the annular chute (56) are slidably connected.
5. The high-efficiency driving device of the follow-up reverse hanging film system according to claim 1 is characterized in that: The number of the lifting mechanisms (6) is two, and the two lifting mechanisms (6) are symmetrically distributed inside the two installation boxes (4).
6. The high-efficiency driving device of the follow-up reverse hanging film system according to claim 1 is characterized in that: The interior of the installation box (4) is provided with a movable opening adapted to the connection block (64), and the installation plate (3) is fixedly connected between the two connection blocks (64).
7. The high-efficiency driving device of the follow-up reverse hanging film system according to claim 1 is characterized in that: A limiting slider extending into the interior of the installation box (4) is fixedly connected to the side of the threaded block (63) away from the connecting block (64); a slide groove matching the limiting slider is provided inside the installation box (4); and the limiting slider and the slide groove are slidably connected.