Dust removal device for industrial silicon production
By designing a dust removal device with water collection atomization, condensation and drying technology, the problem of filter clogging in industrial silicon production affecting the dust removal effect is solved, and the dust removal effect is improved and the reuse of resources is achieved.
Patent Information
- Application Number
- CN202421498565.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The filter plate of the existing industrial silicon production dust removal device will become blocked as the use time increases, affecting the dust removal effect.
A dust removal device including pallets, water tanks, dust collectors, fans, atomizers, condensation boxes, drying chambers and electric heating plates is designed. By combining the microsilicon dust in the air with the atomized water mist, it condenses into water droplets, and dust removal and resource reuse through filter cotton pads and drying chambers.
The problem of affecting dust removal efficiency due to filter clogging is effectively avoided, and the dust removal effect is improved. The reuse of water and microsilicon dust is achieved through distillation technology, saving resources.
Smart Images

Figure CN222871698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial silicon production, in particular to a dust removal device for industrial silicon production. Background Art
[0002] Industrial silicon, also known as quasi-metallic silicon, is a product that appeared in the mid-1960s. Metallic silicon is a product smelted from silica and carbonaceous reducing agent in a submerged arc furnace. The content of the main component silicon is about 98%, and the remaining impurities are iron, aluminum, calcium, etc.
[0003] Existing Chinese patent: A step-by-step dust collection device for industrial silicon production, patent number: CN215692547U, including a dust box and an exhaust pipe located above the dust box, the bottom end of the exhaust pipe passes through the dust box and extends to the inside of the dust box, a partition plate is fixedly connected between the front and rear of the inner cavity of the dust box, a motor is fixedly connected to the top of the inner cavity of the dust box and located on the right side of the partition plate, and the output shaft of the motor is fixedly connected to a rotating rod through a coupling. The utility model relates to the technical field of industrial silicon production equipment. The step-by-step dust collection device for industrial silicon production drives the rotating rod to rotate through the motor, and the first U-shaped frame rotates, so that the first push rod pushes the hose to move left and right, so that the hose keeps blowing on different positions of the filter screen plate, which can well make the entire area above the filter screen plate evenly filtered, effectively maximize the use effect of the filter screen plate, reduce the number of times the filter screen plate is cleaned, and improve the efficiency of industrial silicon production.
[0004] However, during the implementation of the above technical solution, it was found that at least the following technical problems exist: the above dust removal device filters dust through a filter screen, and the filter screen will become clogged as the use time increases. When the filter screen is clogged, the dust removal effect will be affected. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the utility model provides a dust removal device for industrial silicon production, which solves the technical problem that the above-mentioned dust removal device filters dust through a filter screen, and the filter screen will become clogged as the use time increases, which will affect the dust removal effect when the filter screen is clogged.
[0007] (II) Technical solution
[0008] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0009] A dust removal device for industrial silicon production comprises a support plate, a water tank is fixedly mounted on the top of the support plate, a dust collecting box is fixedly mounted on the top of the support plate, a mixing bin is provided on the top of the water tank, a confluence chamber is provided inside the dust collecting box, a condensation box is fixedly mounted inside the confluence chamber, a drying bin is provided inside the dust collecting box, a fan is fixedly mounted on the top of the water tank, an air inlet pipe is fixedly mounted on the side end of the fan, a filter cotton sheet is fixedly mounted on the side end of the condensation box, and an electric heating plate is fixedly mounted on the bottom end of the drying bin.
[0010] Preferably, four universal wheels are fixedly mounted on the bottom end of the supporting plate, and an atomizer is fixedly mounted inside the water tank.
[0011] Preferably: a sealing plug is installed at the side end of the water tank, and a sliding plate is slidably installed at the side end of the dust collecting box.
[0012] (III) Beneficial effects
[0013] 1. Connect the air inlet pipe to the exhaust pipe, pull out the sealing plug and inject clean water into the water tank. When the fan is started, the air with microsilicon dust will be drawn into the mixing chamber opened at the top of the water tank. The atomizer will atomize the water inside the water tank, and the water mist will mix with the air drawn in by the fan inside the mixing chamber. The water mist will combine with the microsilicon dust in the air. When the mixed water mist enters the condensation box, the flow rate inside the condensation box will slow down. A large amount of water mist will gather and condense into water droplets and enter the confluence cavity. The water droplets with microsilicon dust will converge after entering the confluence cavity and enter the bottom of the drying chamber from the channel at the side end. The filter cotton sheet will absorb the water mist that has not been completely condensed, and discharge the filtered air from the opening at the side end of the dust collecting box. By condensing the mixture of microsilicon dust and water mist, the air is dust-removed, thereby avoiding the effect of affecting the dust removal efficiency due to filter blockage.
[0014] 2. The electric heating plate will heat the water containing microsilica dust entering the drying chamber and distill the mixed liquid. The water vapor generated by the heating will accumulate on the top of the drying chamber. Since the interior of the water tank is a closed space, the atomizer will reduce the pressure inside the water tank when atomizing the water inside the water tank. The water vapor at the top of the drying chamber will enter the water tank under the action of pressure and re-condense into water to enter the circulation. When the water inside the drying chamber is evaporated, microsilica dust will be left inside the drying chamber and can be taken out by pulling the slide plate. The mixture containing microsilica dust can be distilled by the electric heating plate to complete the reuse of water and microsilica dust, thereby achieving the effect of saving resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.
[0016] Figure 1 This is a structural diagram of a support plate of the utility model;
[0017] Figure 2 This is a structural diagram of a skateboard of the utility model;
[0018] Figure 3 This is a cross-sectional structural diagram of the dust collecting box of the utility model;
[0019] Figure 4 This is a cross-sectional structural diagram of the condensation box of the present utility model.
[0020] Legend: 1. Support plate; 2. Water tank; 3. Dust box; 4. Fan; 5. Atomizer; 6. Coagulation box; 7. Converging chamber; 8. Drying chamber; 9. Electric heating plate; 11. Filter cotton pad; 12. Universal wheel; 13. Inlet pipe; 14. Sealing plug; 15. Slide plate; 16. Mixing chamber. DETAILED DESCRIPTION
[0021] The embodiment of the present application provides a dust removal device for industrial silicon production, which effectively solves the above-mentioned dust removal device. The dust is filtered through the filter screen. The filter screen will become clogged as the use time increases. When the filter screen is clogged, the dust removal effect will be affected. The air inlet pipe is connected to the exhaust gas exhaust pipe, and the sealing plug is pulled out to inject clean water into the water tank. When the fan is started, the air carrying micro-silicon dust will be drawn into the mixing chamber opened at the top of the water tank. The atomizer will atomize the water inside the water tank. The water mist will mix with the air drawn by the fan inside the mixing chamber. The water mist will combine with the micro-silicon dust in the air. When the mixed water mist enters the condensation box, the flow rate inside the condensation box will slow down. A large amount of water mist will gather and condense into water droplets and enter the confluence chamber. The water droplets carrying micro-silicon dust will converge after entering the confluence chamber and enter the bottom of the drying chamber from the channel at the side. The filter cotton sheet will not be completely condensed. The water mist is adsorbed and the filtered air is discharged from the opening on the side of the dust collecting box. The dust removal of the air is completed by condensing the mixture of microsilicon dust and water mist, thereby avoiding the effect of affecting the dust removal efficiency due to filter blockage. The electric heating plate will heat the water containing microsilicon dust entering the drying bin and distill the mixed liquid. The water vapor generated by the heating accumulates on the top of the drying bin. Since the interior of the water tank is a closed space, the atomizer will reduce the pressure inside the water tank when atomizing the water inside the water tank. The water vapor at the top of the drying bin will enter the water tank under the action of pressure, and will be condensed into water again and enter the circulation. When the water inside the drying bin is evaporated, microsilicon dust gathered together will be left inside the drying bin, which can be taken out by pulling the slide plate. The mixture containing microsilicon dust is distilled by the electric heating plate, thereby completing the reuse of water and microsilicon dust, thereby achieving the effect of saving resources.
[0022] Example
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in the embodiment of the present application effectively solves the above-mentioned dust removal device, and the dust is filtered by the filter screen. The filter screen will become clogged as the use time increases. When the filter screen is clogged, the dust removal effect will be affected. The overall idea is as follows:
[0024] In view of the problems existing in the prior art, the utility model provides a dust removal device for industrial silicon production, including a support plate 1, a water tank 2 is fixedly installed on the top of the support plate 1, a dust collecting box 3 is fixedly installed on the top of the support plate 1, a mixing bin 16 is provided on the top of the water tank 2, a confluence chamber 7 is provided inside the dust collecting box 3, a condensation box 6 is fixedly installed inside the confluence chamber 7, and a drying bin 8 is provided inside the dust collecting box 3.
[0025] A fan 4 is fixedly installed on the top of the water tank 2, an air inlet pipe 13 is fixedly installed on the side end of the fan 4, a filter cotton sheet 11 is fixedly installed on the side end of the condensation box 6, and an electric heating plate 9 is fixedly installed on the bottom end of the drying bin 8.
[0026] Four universal wheels 12 are fixedly mounted on the bottom end of the support plate 1 , an atomizer 5 is fixedly mounted inside the water tank 2 , a sealing plug 14 is mounted on the side end of the water tank 2 , and a slide plate 15 is slidably mounted on the side end of the dust box 3 .
[0027] Working principle:
[0028] The first step is to connect the air inlet pipe 13 to the exhaust pipe, pull out the sealing plug 14 and inject clean water into the water tank 2. When the fan 4 is started, the air containing microsilicon dust will be drawn into the mixing chamber 16 opened at the top of the water tank 2. The atomizer 5 will atomize the water inside the water tank 2. The water mist will be mixed with the air drawn in by the fan 4 inside the mixing chamber 16. The water mist will combine with the microsilicon dust in the air. When the mixed water mist enters the condensation box 6, the flow velocity inside the condensation box 6 will slow down. A large amount of water mist will gather and condense into water droplets and enter the confluence chamber 7. The water droplets containing microsilicon dust will converge after entering the confluence chamber 7 and enter the bottom of the drying chamber 8 from the channel at the side end. The filter cotton sheet 11 will adsorb the water mist that has not been completely condensed and discharge the filtered air from the opening at the side end of the dust collecting box 3. By condensing the mixture of microsilicon dust and water mist, the dust removal of the air is completed, thereby avoiding the effect of affecting the dust removal efficiency due to filter blockage.
[0029] In the second step, the electric heating plate 9 will heat the water containing microsilicon dust entering the drying bin 8 and distill the mixed liquid. The water vapor generated by the heating will accumulate at the top of the drying bin 8. Since the interior of the water tank 2 is a closed space, the atomizer 5 will reduce the pressure inside the water tank 2 when atomizing the water inside the water tank 2. The water vapor at the top of the drying bin 8 will enter the interior of the water tank 2 under the action of pressure, and re-condense into water and enter the circulation. When the water inside the drying bin 8 is evaporated, microsilicon dust will be left inside the drying bin 8. It can be taken out by pulling open the slide plate 15. The mixture containing microsilicon dust is distilled by the electric heating plate 9 to complete the reuse of water and microsilicon dust, thereby achieving the effect of saving resources.
[0030] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A dust removal device for industrial silicon production, comprising a support plate (1), characterized in that: A water tank (2) is fixedly mounted on the top of the support plate (1), a dust collecting box (3) is fixedly mounted on the top of the support plate (1), and a mixing bin (16) is provided on the top of the water tank (2).
2. A dust removal device for industrial silicon production as claimed in claim 1, characterized in that: The dust collecting box (3) is provided with a confluence chamber (7) inside, a condensation box (6) is fixedly installed inside the confluence chamber (7), and the dust collecting box (3) is provided with a drying chamber (8) inside.
3. A dust removal device for industrial silicon production as claimed in claim 1, characterized in that: A fan (4) is fixedly mounted on the top end of the water tank (2), and an air inlet pipe (13) is fixedly mounted on the side end of the fan (4).
4. A dust removal device for industrial silicon production as claimed in claim 2, characterized in that: A filter cotton sheet (11) is fixedly mounted on the side end of the condensation box (6), and an electric heating plate (9) is fixedly mounted on the bottom end of the drying chamber (8).
5. A dust removal device for industrial silicon production as claimed in claim 1, characterized in that: Four universal wheels (12) are fixedly mounted on the bottom end of the support plate (1), and an atomizer (5) is fixedly mounted inside the water tank (2).
6. A dust removal device for industrial silicon production as claimed in claim 1, characterized in that: A sealing plug (14) is installed on the side end of the water tank (2), and a sliding plate (15) is slidably installed on the side end of the dust collecting box (3).
Citation Information
Patent Citations
Step-by-step dust removal and collection device for industrial silicon production
CN215692547U
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