Water-soluble fertilizer production equipment
By designing the grinding and crushing function in the water-soluble fertilizer production equipment, the problem of existing equipment not being meticulous in the raw material mixing stage of raw material liquid is solved, significantly improving the mixing uniformity and dissolution rate of the fertilizer, and optimizing the production effect.
Patent Information
- Application Number
- CN202421526503.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing water-soluble fertilizer production equipment lacks the fine processing function of the granule raw materials during the raw material liquid mixing stage, resulting in poor mixing uniformity of the fertilizer and low dissolution rate, which affects the production effect.
A water-soluble fertilizer production equipment is designed, equipped with a mixing box, support column, top cover, bottom cover, rotary rod, mixing rod, drive parts, rotary blocks, grinding bumps and lifting parts. Through the coordination of these components, the grinding and crushing function is provided during the mixing stage of raw material liquid to ensure that the grinding and crushing raw materials are fully crushed and mixed with the liquid.
By finely treating the granule raw materials in the raw material liquid, the mixing uniformity and dissolution rate of the fertilizer are improved, and the production effect of water-soluble fertilizers is comprehensively optimized.
Smart Images

Figure CN222871986U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production equipment, and in particular relates to water-soluble fertilizer production equipment. Background Art
[0002] Water-soluble fertilizer is a multi-component compound fertilizer that can be completely dissolved in water. It has high absorption and utilization rate and rapid effectiveness. It is suitable for facility agriculture such as sprinkler and drip irrigation to achieve water-fertilizer integration and improve yield and quality. Water-soluble fertilizer production equipment includes raw material processing, material mixing, filling and packaging, and control systems to ensure efficient and accurate production of fertilizers. These equipment usually include feed ports, mixers, filling machines, and packaging machines, etc., which together constitute an automated production line to meet the demand for water-soluble fertilizers in agricultural production.
[0003] Existing water-soluble fertilizer production equipment often lacks the function of fine processing of granular raw materials during the raw material-liquid mixing stage, resulting in the granular raw materials not being fully crushed and directly mixed with the liquid. This will cause poor fertilizer mixing uniformity and low dissolution rate, thereby affecting the overall production effect of the water-soluble fertilizer. Improvements are needed. To this end, a water-soluble fertilizer production equipment is proposed. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a water-soluble fertilizer production equipment which can finely process the granular raw materials carried in the raw material liquid to ensure that they are fully crushed before mixing with the liquid, which not only improves the mixing uniformity and dissolution rate of the fertilizer, but also comprehensively optimizes the production effect of the water-soluble fertilizer.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a water-soluble fertilizer production equipment, comprising a base and a mixing box arranged above the base, the base is fixedly installed with evenly distributed support columns, the support columns are fixedly installed with the sides of the mixing box, a top cover is arranged on the top of the mixing box, a bottom cover is arranged on the bottom of the mixing box, a rotating rod is rotatably arranged in the middle of the top cover, evenly distributed stirring rods are fixedly installed on the rotating rod, a driving member for driving the rotating rod and the stirring rod to rotate is arranged on the top cover, evenly distributed rotating blocks are fixedly installed on the bottom end of the rotating rod, evenly distributed grinding protrusions are arranged on the bottom surface of the rotating block and the top surface of the bottom cover, and a lifting member for driving the top cover, the rotating rod and the rotating block to vertically descend is arranged on the support column.
[0006] As a further description of the above scheme: by setting up the coordination between the mixing box, support columns, top cover, bottom cover, rotating rod, stirring rod, driving part, rotating block, grinding bumps and lifting parts, the device is equipped with a grinding and crushing function in the raw material liquid mixing stage, which can finely process the granular raw materials carried in the raw material liquid to ensure that they are fully crushed before mixing with the liquid, which not only improves the mixing uniformity and dissolution rate of the fertilizer, but also comprehensively optimizes the production effect of water-soluble fertilizers.
[0007] Preferably, the driving member includes a mounting box fixedly mounted on the top cover, a motor 1 fixedly mounted on the mounting box, and a gear 1 and a gear 2 rotatably disposed in the mounting box.
[0008] As a further description of the above solution: the components within the driver are described.
[0009] Preferably, the end of the output shaft of the motor 1 is fixedly mounted on the middle part of the gear 1, the gear 1 is meshed and transmission-connected with the gear 2, and the top end of the rotating rod is fixedly mounted on the middle part of the gear 2.
[0010] As a further description of the above solution: the positional relationship of the components within the driver is described.
[0011] Preferably, the lifting member includes a second motor fixedly installed in the support column, a screw rod rotatably arranged in the support column, and a vertical rod slidably arranged on the support column.
[0012] As a further description of the above solution: the components in the lifting member are described.
[0013] Preferably, the second output shaft end of the motor is fixedly mounted to the bottom end of the screw rod, the vertical rod is threadedly connected to the screw rod, and the top end of the vertical rod is fixedly mounted to the edge of the top cover respectively.
[0014] As a further description of the above solution: the positional relationship of the components within the lifting member is described.
[0015] Preferably, the bottom cover is configured to be hollow, a symmetrical water inlet pipe is provided on the bottom cover, and evenly distributed and symmetrical water inlet holes are provided on the top surface of the bottom cover, and valves are provided on the water inlet holes.
[0016] As a further description of the above scheme: a diluent can be provided to the raw materials from the bottom of the mixing box, thereby being able to disperse the ground raw materials and further improve the mixing efficiency.
[0017] Preferably, a controller is provided on the mixing box, and the controller is electrically connected to the motor one and the motor two respectively.
[0018] As a further description of the above solution: a controller is provided to automatically control the device components.
[0019] In summary, compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. In the utility model, by setting the coordination between the mixing box, the support column, the top cover, the bottom cover, the rotating rod, the stirring rod, the driving part, the rotating block, the grinding protrusion and the lifting part, the device is equipped with a grinding and crushing function in the raw material liquid mixing stage, which can finely process the granular raw materials carried in the raw material liquid to ensure that they are fully crushed before mixing with the liquid, which not only improves the mixing uniformity and dissolution rate of the fertilizer, but also comprehensively optimizes the production effect of the water-soluble fertilizer.
[0021] 2. In the utility model, by setting the bottom cover, the water inlet pipe, the water inlet hole and the cooperation between the valves, a diluent can be provided to the raw materials from the bottom of the mixing box, thereby being able to disperse the ground raw materials and further improve the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0023] Figure 2 This is a structural diagram of the rotating rod, rotating block and bottom cover of the utility model;
[0024] Figure 3 It is a side cross-sectional structural diagram of the installation box of the utility model;
[0025] Figure 4 This is a side sectional structural diagram of the support column of the utility model.
[0026] Legend:
[0027] 1. Mixing box; 2. Support column; 3. Top cover; 4. Bottom cover; 5. Rotating rod; 6. Stirring rod; 7. Driving part; 71. Mounting box; 72. Motor 1; 73. Gear 1; 74. Gear 2; 8. Rotating block; 9. Grinding bump; 10. Lifting part; 101. Motor 2; 102. Screw rod; 103. Vertical rod; 11. Water inlet pipe; 12. Water inlet hole; 13. Valve. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-4 , the utility model provides a technical solution:
[0030] A water-soluble fertilizer production equipment comprises a base and a mixing box 1 arranged above the base, wherein the base is fixedly mounted with evenly distributed support columns 2, the support columns 2 are fixedly mounted to the sides of the mixing box 1, a top cover 3 is arranged on the top of the mixing box 1, a bottom cover 4 is arranged on the bottom of the mixing box 1, a rotating rod 5 is rotatably arranged in the middle of the top cover 3, evenly distributed stirring rods 6 are fixedly mounted on the rotating rod 5, a driving member 7 for driving the rotating rod 5 and the stirring rod 6 to rotate is arranged on the top cover 3, an evenly distributed rotating block 8 is fixedly mounted on the bottom end of the rotating rod 5, and evenly distributed grinding convex points 9 are arranged on the bottom surface of the rotating block 8 and the top surface of the bottom cover 4, a lifting member 10 for driving the top cover 3, the rotating rod 5 and the rotating block 8 to vertically descend is arranged on the support column 2, and the driving member 7 includes a mounting box 71 fixedly mounted on the top cover 3, a motor 1 72 fixedly mounted on the mounting box 71, and a gear 1 73 and a gear 2 74 rotatably arranged in the mounting box 71, the end of the output shaft of the motor 1 72 is fixedly mounted on the middle of the gear 1 73, the gear 1 73 is meshed and transmission-connected with the gear 2 74, the top of the rotating rod 5 is fixedly mounted on the middle of the gear 2 74, the lifting member 10 includes a motor 2 101 fixedly mounted in the support column 2, a screw rod 102 rotatably arranged in the support column 2, and a vertical rod 103 slidably arranged on the support column 2, the end of the output shaft of the motor 2 101 is fixedly mounted on the bottom end of the screw rod 102, the vertical rod 103 is threadedly connected with the screw rod 102, and the top of the vertical rod 103 is respectively fixedly mounted on the edge of the top cover 3.
[0031] The base is used to support the device as a whole. When in use, the raw materials and diluent used for the water-soluble fertilizer raw material liquid are loaded into the mixing box 1, and the motor 1 72 on the installation box 71 is started. The output shaft of the motor 1 72 starts to rotate, directly driving the gear 1 73 to rotate. Since the gear 1 73 and the gear 2 74 are meshed and connected, the rotational power of the gear 1 73 will be transmitted to the gear 2 74, driving the gear 2 74 to rotate synchronously. The middle part of the gear 2 74 is fixedly connected to the rotating rod 5, so the rotating rod 5 will also rotate with the gear 2 74. As the rotating rod 5 rotates, the stirring rod 6 fixedly mounted on the rotating rod 5 rotates in the mixing box 1, and the raw material liquid in the box is fully stirred to ensure that the raw materials are mixed evenly. At the same time, a rotating block 8 is fixed to the bottom end of the rotating rod 5, and grinding convex points 9 are arranged on the bottom surface of the rotating block 8. When the rotating block 8 rotates with the rotating rod 5, the grinding convex points 9 on its bottom surface cooperate with the grinding convex points 9 on the top surface of the bottom cover 4 to form a grinding effect, and the granular raw materials in the raw material liquid are finely ground and crushed. In this way, the grinding and crushing work is completed simultaneously during the stirring process. The granular raw materials in the raw material liquid are fully crushed and evenly mixed in the liquid, driving the motor 2 101 in the support column 2, and its output shaft drives the screw rod 102 to rotate. The screw rod 102 and the vertical rod 103 are threadedly connected, so the rotation of the screw rod 102 will drive the vertical rod 103 to slide vertically downward on the support column 2, and the top of the vertical rod 103 is fixedly connected to the edge of the top cover 3, so the sliding of the vertical rod 103 will drive the top cover 3 and the rotating block 8 to vertically descend until the grinding convex point 9 on the bottom surface of the rotating block 8 and the grinding convex point on the top surface of the bottom cover 4 are aligned. Point 9 is in close contact, so as to carry out efficient grinding work. After grinding, the controller is used to operate the motor 2 101 to reverse, so that the top cover 3 and the rotating block 8 rise, so as to carry out subsequent mixing work or take out the fertilizer that has been mixed evenly. The water-soluble fertilizer production equipment is equipped with a grinding and crushing function in the raw material liquid mixing stage, which can finely process the granular raw materials carried in the raw material liquid to ensure that it is fully crushed before mixing with the liquid, which not only improves the mixing uniformity and dissolution rate of the fertilizer, but also comprehensively optimizes the production effect of the water-soluble fertilizer.
[0032] The bottom cover 4 is set to be hollow, and a symmetrical water inlet pipe 11 is set on the bottom cover 4. The top surface of the bottom cover 4 is provided with evenly distributed and symmetrical water inlet holes 12, and valves 13 are set on the water inlet holes 12;
[0033] The bottom cover 4 is designed as a hollow structure, allowing external liquid to flow into the bottom cover 4. A water inlet pipe 11 is provided on the bottom cover 4. When the water inlet pipe 11 is connected to the diluent, the diluent will flow into the mixing box 1 through the water inlet hole 12 on the bottom cover 4. A valve 13 is installed on the water inlet hole 12. This design can ensure that the liquid can only flow into the mixing box 1 in one direction, effectively preventing the backflow of the raw material liquid. The diluent flows in from the bottom of the mixing box 1, which can effectively disperse the ground raw materials and mix them with the liquid more quickly, further improving the mixing efficiency.
[0034] The mixing box 1 is provided with a controller, and the controller is electrically connected to the motor 1 72 and the motor 2 101 respectively;
[0035] The user sets the mixing and grinding parameters and work flow through the controller. The controller receives and processes these instructions, and then sends corresponding control signals to motor 1 72 and motor 2 101. After receiving the control signals, motor 1 72 and motor 2 101 perform precise rotation and lifting operations according to the set program, thereby achieving stirring, grinding and mixing of the raw material liquid. At the same time, the controller is also responsible for monitoring the working status of the equipment, ensuring the normal operation of each component, and promptly issuing an alarm when a fault occurs, to ensure the safety and stability of the production process.
[0036] Working principle:
[0037] The base is used to support the device as a whole. When in use, the raw materials and diluent used for the water-soluble fertilizer raw material liquid are loaded into the mixing box 1, and the motor 1 72 on the installation box 71 is started. The output shaft of the motor 1 72 begins to rotate, directly driving the gear 1 73 to rotate. Since the gear 1 73 and the gear 2 74 are meshed and connected, the rotational power of the gear 1 73 will be transmitted to the gear 2 74, driving the gear 2 74 to rotate synchronously. The middle part of the gear 2 74 is fixedly connected to the rotating rod 5, so the rotating rod 5 will also rotate with the rotation of the gear 2 74, and the stirring rod 6 fixedly installed on the rotating rod 5 will rotate in the mixing box 1 accordingly, and the raw material liquid in the box is fully stirred to ensure that the raw materials are mixed evenly. At the same time, a rotating block 8 is fixed to the bottom end of the rotating rod 5, and the bottom surface of the rotating block 8 is provided with grinding protrusions 9. When the rotating block 8 rotates with the rotating rod 5, the grinding protrusions 9 on its bottom surface cooperate with the grinding protrusions 9 on the top surface of the bottom cover 4, forming a The grinding effect is achieved, and the granular raw materials in the raw material liquid are finely ground and crushed. In this way, the grinding and crushing work is completed at the same time during the stirring process, so that the granular raw materials in the raw material liquid are fully crushed and evenly mixed in the liquid, and the motor 2 101 in the support column 2 is driven, and its output shaft drives the screw rod 102 to rotate. The screw rod 102 and the vertical rod 103 are threadedly connected, so the rotation of the screw rod 102 will drive the vertical rod 103 to slide vertically downward on the support column 2, and the top of the vertical rod 103 is fixedly connected to the edge of the top cover 3, so the sliding of the vertical rod 103 will drive the top cover 3 and the rotating block 8 to vertically descend until the grinding convex points 9 on the bottom surface of the rotating block 8 are in close contact with the grinding convex points 9 on the top surface of the bottom cover 4, so as to perform efficient grinding work. After the grinding is completed, the motor 2 101 is reversed by the controller to make the top cover 3 and the rotating block 8 rise, so as to carry out subsequent mixing work or take out the fertilizer that has been mixed evenly;
[0038] The bottom cover 4 is designed as a hollow structure, allowing external liquid to flow into the bottom cover 4. The bottom cover 4 is provided with a water inlet pipe 11. When the water inlet pipe 11 is connected to the diluent, the diluent will flow into the mixing box 1 through the water inlet hole 12 on the bottom cover 4. The water inlet hole 12 is provided with a valve 13. This design can ensure that the liquid can only flow into the mixing box 1 in one direction, effectively preventing the raw material liquid from flowing back. The diluent flows in from the bottom of the mixing box 1, which can effectively disperse the ground raw material and make it mix with the liquid more quickly, further improving the mixing efficiency;
[0039] The user sets the mixing and grinding parameters and workflow through the controller. The controller receives and processes these instructions, and then sends corresponding control signals to the motor 1 72 and the motor 2 101. After receiving the control signals, the motor 1 72 and the motor 2 101 perform precise rotation and lifting operations according to the set program, thereby achieving the stirring, grinding and mixing of the raw material liquid. At the same time, the controller is also responsible for monitoring the working status of the equipment to ensure the normal operation of each component and timely issue an alarm when a fault occurs, so as to ensure the safety and stability of the production process.
[0040] The water-soluble fertilizer production equipment is equipped with a grinding and crushing function in the raw material liquid mixing stage. It can finely process the granular raw materials carried in the raw material liquid to ensure that they are fully crushed before mixing with the liquid. This not only improves the mixing uniformity and dissolution rate of the fertilizer, but also comprehensively optimizes the production effect of the water-soluble fertilizer.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A water-soluble fertilizer production device, comprising a base and a mixing box (1) arranged above the base, characterized in that: The base is fixedly mounted with uniformly distributed support columns (2), the support columns (2) are fixedly mounted on the side of the mixing box (1), the top of the mixing box (1) is provided with a top cover (3), the bottom of the mixing box (1) is provided with a bottom cover (4), a rotating rod (5) is rotatably mounted in the middle of the top cover (3), uniformly distributed stirring rods (6) are fixedly mounted on the rotating rod (5), a driving member (7) for driving the rotating rod (5) and the stirring rod (6) to rotate is provided on the top cover (3), a uniformly distributed rotating block (8) is fixedly mounted on the bottom end of the rotating rod (5), the bottom surface of the rotating block (8) and the top surface of the bottom cover (4) are both provided with uniformly distributed grinding protrusions (9), and a lifting member (10) for driving the top cover (3), the rotating rod (5) and the rotating block (8) to vertically descend is provided on the support column (2).
2. A water-soluble fertilizer production equipment according to claim 1, characterized in that: The driving member (7) comprises a mounting box (71) fixedly mounted on the top cover (3), a motor 1 (72) fixedly mounted on the mounting box (71), and a gear 1 (73) and a gear 2 (74) rotatably disposed in the mounting box (71).
3. A water-soluble fertilizer production equipment according to claim 2, characterized in that: The end of the output shaft of the motor 1 (72) is fixedly mounted on the middle of the gear 1 (73), the gear 1 (73) is meshingly connected with the gear 2 (74), and the top end of the rotating rod (5) is fixedly mounted on the middle of the gear 2 (74).
4. The water-soluble fertilizer production equipment according to claim 1, characterized in that: The lifting member (10) comprises a second motor (101) fixedly mounted in the support column (2), a screw rod (102) rotatably arranged in the support column (2), and a vertical rod (103) slidably arranged on the support column (2).
5. A water-soluble fertilizer production equipment according to claim 4, characterized in that: The output shaft end of the second motor (101) is fixedly mounted to the bottom end of the screw rod (102), the vertical rod (103) is threadedly connected to the screw rod (102), and the top end of the vertical rod (103) is fixedly mounted to the edge of the top cover (3).
6. The water-soluble fertilizer production equipment according to claim 1, characterized in that: The bottom cover (4) is configured to be hollow, a symmetrical water inlet pipe (11) is provided on the bottom cover (4), and evenly distributed and symmetrical water inlet holes (12) are provided on the top surface of the bottom cover (4), and valves (13) are provided on the water inlet holes (12).
7. The water-soluble fertilizer production equipment according to claim 1, characterized in that: The mixing box (1) is provided with a controller, and the controller is electrically connected to the motor 1 (72) and the motor 2 (101) respectively.