Automatic weighing and proportioning device for mixed liquid

By designing the automatic weighing ratio device for mixed liquids, the problems of low efficiency, poor accuracy and easy precipitation of traditional liquid rationing methods are solved, and the automation, precise ratio and product quality of mixed liquids are achieved.

CN222872012UActive Publication Date: 2025-05-16MAANSHAN SANJI LIGHT ALLOY FORMING TECH CO LTD
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Patent Information

Application Number
CN202421891162.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-16
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

Traditional liquid rationing methods have low efficiency, poor accuracy, and are prone to formation of precipitates, affecting the quality of the mixture.

Method used

An automatic weighing and proportioning device for mixing liquids is designed, including a proportioning module, a mixing module and an output module. Through an automated and precise proportioning process, the liquid is ensured to mix in proportion and prevent the formation of precipitates through a mixer.

Benefits of technology

The automatic and precise ratio of the mixed liquid is realized, the product quality is improved, the error rate of manual operation is reduced, and the uniform mixing of the liquid is ensured through the mixer to prevent the formation of precipitates.

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Abstract

The utility model relates to an automatic weighing and proportioning device for mixed liquid. The automatic weighing and proportioning device comprises a support frame, a proportioning module, a mixing module, an output module and a moving module, firstly, a stock solution and tap water are respectively weighed in the proportioning module, then the stock solution and the tap water are supplemented in real time by the mixing module according to consumption of a mixed solution, and the stock solution and the tap water are fully stirred and output by the output module. The proportioning module comprises a stock solution barrel, a proportioning barrel, a weighing barrel, a diaphragm pump, a tap water inlet, a compressed air inlet, a stirrer, an electromagnetic valve and an electronic scale; the electronic scale is located at the bottom of the weighing barrel and displays the weight of liquid raw materials in the weighing barrel. The mixing module comprises a mixing barrel, a diaphragm pump, an electromagnetic valve and a stirrer, when the liquid level of the mixing barrel is low, the diaphragm pump is started, and the proportioned mixed liquid in the weighing barrel is pumped into the mixing barrel. The device is compact in structure and simple and convenient to operate, solves the problems of low efficiency, poor precision, easiness in precipitation and the like in the traditional liquid proportioning, and improves the proportioning precision and the product quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixed liquid preparation, in particular to an automatic weighing and proportioning device for mixed liquid. Background Art

[0002] In industrial production, the preparation of mixed liquid is a common process, which involves mixing different types of liquids in a specific ratio to meet specific usage requirements. Traditional liquid proportioning usually relies on manual operation, that is, weighing various materials separately and then mixing them. The manual proportioning method is not only inefficient and has a high error rate, but also often produces flocculent sediments during the proportioning process due to untimely and insufficient manual stirring, which affects the quality of the mixed liquid. To this end, the utility model proposes an automatic weighing and proportioning device for mixed liquids, which aims to solve the problems of low efficiency, poor accuracy, and easy precipitation of traditional liquid proportioning methods. The device includes components such as a stock liquid barrel, a proportioning barrel, a mixing barrel, and a weighing barrel.

[0003] It should be noted that the above information disclosed in this background technology section is only used to understand the background technology of the present invention concept, and therefore, it may contain information that does not constitute the prior art. Utility Model Content

[0004] The utility model relates to an automatic weighing and proportioning device for a mixed liquid, comprising a proportioning module, a mixing module and an output module; firstly, the original liquid and tap water of the mixed liquid are weighed and proportioned respectively in the proportioning module, and then the mixing module fully stirs the mixed liquid according to the consumption of the mixed liquid and outputs it through the output module.

[0005] The specific technical scheme of the device of the utility model is: comprising a support frame, a proportioning module, a mixing module, an output module and a moving module;

[0006] The support frame includes a support frame A and a support frame B, and the support frame B is located on the upper part of the support frame A.

[0007] The proportioning module includes a raw liquid barrel, a proportioning barrel, a weighing barrel, a diaphragm pump A, a tap water inlet, a compressed air inlet, a liquid level meter B, a mixer B, a solenoid valve and an electronic scale 18. The raw liquid barrel is placed on the ground, the proportioning barrel is installed at a higher position than the raw liquid barrel, and the weighing barrel is installed at a higher position than the proportioning barrel. The output liquid path of the diaphragm pump A is connected to the weighing barrel through a pipeline. The detection end of the liquid level meter B and the stirring end of the mixer B are both vertically installed inside the proportioning barrel. The tap water inlet and the compressed air inlet are respectively located on the outer wall of the support frame A; the tap water inlet and the compressed air inlet are respectively connected to the external tap water source and the compressed air source on the external side, and are connected to the water storage tank on the internal side. There are multiple solenoid valves, namely solenoid valve A, solenoid valve C, solenoid valve D and solenoid valve E. Solenoid valve E and solenoid valve D are both located above the weighing barrel, and the output ports of both are aligned with the opening on the weighing barrel, and the input ports of both are connected to the supply pipelines of the raw liquid and tap water respectively. Solenoid valve A is located in the connecting pipe between the output port of diaphragm pump A and solenoid valve E, and is used to prevent the stock liquid in the pipe from flowing back into the stock liquid barrel 1. Solenoid valve C is located in the connecting pipe between the weighing barrel and the proportioning barrel, and is used to control the volume of the stock liquid entering the proportioning barrel. The electronic scale is located at the bottom of the weighing barrel, and is used to display the weight of the liquid in the weighing barrel in real time.

[0008] The mixing module includes a mixing barrel, a diaphragm pump C, a solenoid valve B, a liquid level gauge A and a stirrer A. The liquid level gauge A and stirrer A are vertically installed inside the mixing barrel, and stirrer A is located in the center to ensure that the mixed liquid is fully stirred and homogenized. The mixing barrel is installed inside the support frame A. The diaphragm pump C is installed inside the support frame A, and the diaphragm pump C is connected to the solenoid valve B; when the liquid level gauge A in the mixing barrel detects a low liquid level, the solenoid valve B automatically opens and starts the diaphragm pump C to extract the proportioned mixed liquid from the proportioning barrel. The output module includes the mixed liquid outlet and the diaphragm pump B; the input port of the diaphragm pump B is connected to the mixing barrel, and the output port is connected to the mixed liquid outlet. The moving module includes a pulley, which is installed at the lower part of the support frame A.

[0009] Compared with the prior art, the present invention has significant advantages and beneficial effects, which are specifically embodied in the following aspects:

[0010] 1) Through the proportioning module and mixing module, the automation and precise proportioning of the mixed liquid are realized;

[0011] 2) The mixer ensures that the liquid in the proportioning barrel is evenly mixed, preventing the formation of sediment and improving product quality;

[0012] 3) The stock solution is extracted on demand, reducing waste.

[0013] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings constituting part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 This is an overall schematic diagram of an automatic weighing and proportioning device for mixed liquids of the utility model;

[0016] Figure 2 This is a partial enlargement of the utility model Figure 1 ;

[0017] Figure 3 This is a partial enlargement of the utility model Figure 2 ;

[0018] Figure 4 This is a partial enlargement of the utility model Figure 2 Side view of.

[0019] In the figure: 1. raw liquid barrel; 2. diaphragm pump A; 3. diaphragm pump B; 4. diaphragm pump C; 5. tap water inlet; 6. compressed air inlet; 7. mixed liquid outlet; 51. solenoid valve A; 61. solenoid valve B; 8. liquid level gauge A; 9. mixing barrel; 10. mixer A; 11. liquid level gauge B; 12. proportioning barrel; 13. mixer B; 14. solenoid valve C; 15. weighing barrel; 16. solenoid valve D; 17. solenoid valve E; 18. electronic scale; 19. bracket A; 20. support frame B; 21. pulley. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0021] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged where appropriate, so as to describe the embodiments of the present invention described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0023] A mixed liquid automatic weighing and proportioning device, such as Figures 1 to 3 As shown, it includes a support frame, a proportioning module, a mixing module, an output module and a moving module. First, the stock solution and tap water are weighed separately in the proportioning module, and then the mixing module replenishes the two mixed liquid raw materials in real time according to the consumption of the mixed liquid, and outputs them through the output module after sufficient stirring.

[0024] In this embodiment, the two mixed liquid raw materials are raw liquid and tap water. Other different raw material types should also be within the protection scope of the present utility model.

[0025] The support frame includes a support frame A19 and a support frame B20, and the support frame B20 is fixedly installed on the upper part of the support frame A19.

[0026] The proportioning module includes a raw liquid barrel 1, a proportioning barrel 12, a weighing barrel 15, a diaphragm pump A2, a tap water inlet 5, a compressed air inlet 6, a liquid level meter B11, a mixer B13, a solenoid valve and an electronic scale 18.

[0027] The stock liquid barrel 1 is placed on the ground; preferably, the installation position of the proportioning barrel 12 is higher than the stock liquid barrel 1 , and the installation position of the weighing barrel 15 is higher than the proportioning barrel 12 .

[0028] The stock liquid barrel 1 is connected to the input port of the diaphragm pump A2 through a pipeline; preferably, the installation position of the diaphragm pump A2 is higher than the stock liquid barrel 1. The output port of the diaphragm pump A2 is connected to the weighing barrel 15 through a pipeline. The detection end of the liquid level meter B11 and the stirring end of the mixer B13 are both vertically installed inside the proportioning barrel 12; preferably, the mixer B13 is located at the center of the proportioning barrel 12. The operator determines whether to add stock liquid to the proportioning barrel 12 based on the real-time displayed liquid level value of the liquid level meter B11. If replenishment is required, turn on the diaphragm pump A2 and pump the stock liquid in the stock liquid barrel 1 to the weighing barrel 15. The mixer B13 is used to preliminarily mix the stock liquid and tap water to ensure the uniformity of the mixed liquid in the proportioning barrel 12.

[0029] The tap water inlet 5 and the compressed air inlet 6 are respectively installed on the side walls of the support frame A19; the tap water inlet 5 and the compressed air inlet 6 are respectively connected to the external tap water source and the compressed air source on the outer side; the tap water inlet 5 and the compressed air inlet 6 are commonly connected to the water storage tank on the inner side; the high-pressure air input by the compressed air inlet 6 provides pressure to output the tap water in the water storage tank.

[0030] There are multiple solenoid valves, namely solenoid valve A51, solenoid valve C14, solenoid valve D16 and solenoid valve E17.

[0031] The solenoid valve D16 and the solenoid valve E17 are installed on the top of the support frame B20;

[0032] Solenoid valve E17 and solenoid valve D16 are both located above the weighing bucket 15, and their output ports are aligned with the opening on the weighing bucket 15, and their input ports are connected to the supply pipelines of the original liquid and tap water respectively. The function of the solenoid valve E17 and the solenoid valve D16 is to improve the response speed of the liquid transport pipeline.

[0033] The solenoid valve A51 is located in the connecting pipe between the output port of the diaphragm pump A2 and the solenoid valve E17, and is used to prevent the raw liquid in the pipe from flowing back into the raw liquid barrel 1, ensuring that the pipe is always full of raw liquid and reducing the error in raw liquid transportation.

[0034] The solenoid valve C14 is located in the communication pipeline between the weighing barrel 15 and the proportioning barrel 12 , and is used to control the volume of the liquid principle entering the proportioning barrel 12 .

[0035] The electronic scale 18 is located at the bottom of the weighing bucket 15 and is used to display the weight of the liquid raw material in the weighing bucket 15 in real time.

[0036] Specifically, the specific steps of the proportioning module are:

[0037] (1) When the liquid level meter 11 shows that the liquid level in the proportioning barrel 12 is low, the solenoid valve A51 and the solenoid valve E17 are opened in sequence, and the solenoid valve C14 is closed; at this time, the diaphragm pump A2 draws raw liquid from the raw liquid barrel into the weighing barrel 15. When the electronic scale 18 shows that the raw liquid in the weighing barrel 15 reaches the set weight, the solenoid valve E17 and the solenoid valve A51 are closed in sequence; in this embodiment, the set raw liquid weight is 5 kg.

[0038] (2) Keep solenoid valve A51 and solenoid valve E17 closed, solenoid valve C14 open, and the weighed stock solution flows into the proportioning barrel 12 under the action of gravity; after completion, close the solenoid valve C14.

[0039] (3) Keep the solenoid valves A51, E17 and C14 closed, open the solenoid valve D16, and allow the tap water in the water storage tank to enter the weighing bucket 15; when the electronic scale 18 shows that the newly added tap water in the weighing bucket 15 has reached the set weight, close the solenoid valve D16; in this embodiment, the stock solution and tap water are mixed in a ratio of 1:3, so the set tap water weight is 15 kg.

[0040] (4) Keep the solenoid valve D16 closed and the solenoid valve C14 open, and the weighed tap water flows into the proportioning barrel 12 under the action of gravity; after completion, close the solenoid valve C14.

[0041] The mixing module includes a mixing barrel 9, a diaphragm pump C4, a solenoid valve B61, a liquid level meter A8 and a mixer A10;

[0042] The mixing barrel 9 is installed inside the support frame A19.

[0043] The mixed liquid outlet 7 is located on the outer wall of the support frame A19 and below the tap water inlet 5 and the compressed air inlet 6 .

[0044] The diaphragm pump C4 is installed inside the support frame A19, the input port of the diaphragm pump C4 is connected to the weighing bucket 15, and the output port of the diaphragm pump C4 is connected to the solenoid valve B61; the solenoid valve B61 is located between the connecting pipe between the diaphragm pump C4 and the mixing bucket 9.

[0045] The liquid level meter A8 and the stirrer A10 are vertically installed inside the mixing barrel 9, and the stirrer A10 is located at the center to ensure that the mixed liquid is fully stirred and homogenized.

[0046] Specifically, the mixing module works in such a way that when the liquid level meter A8 in the mixing barrel 9 detects a low liquid level, the diaphragm pump C4 is started, and then the solenoid valve B61 is opened, and the mixed liquid with a good proportion in the weighing barrel 15 is pumped into the mixing barrel 9 .

[0047] Preferably, the volume of the mixed liquid extracted by the diaphragm pump C4 from the proportioning barrel 12 at a single time is 5L.

[0048] The output module includes the mixed liquid outlet 7 and a diaphragm pump B3; the input port of the diaphragm pump B3 is connected to the mixing barrel 9, and the output port is connected to the mixed liquid outlet 7. When the diaphragm pump B3 is turned on, the mixed liquid in the mixing barrel 9 can be discharged.

[0049] The moving module comprises a pulley 21 .

[0050] The pulleys 21 have a self-locking function, and there are four of them, which are installed at the four corners of the lower part of the support frame A19, so that the entire mixing and moving module device can be easily moved between different positions. The self-locking function ensures that the device can stay stably at the specified position when needed.

[0051] As the basic supporting structure of the entire module, the support frame A19 needs to ensure the stable installation of various components. The support frame A19 is made of stainless steel, which is corrosion-resistant and not easy to rust.

[0052] The utility model has a compact structure, solves the problems of low efficiency, poor precision, easy precipitation, etc. existing in the traditional liquid proportioning method, and improves the proportioning precision and product quality.

[0053] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0054] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0055] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0056] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A mixed liquid automatic weighing and proportioning device, characterized in that: The invention comprises a support frame, a proportioning module, a mixing module, an output module and a moving module; the support frame comprises a support frame A (19) and a support frame B (20), and the support frame B (20) is fixedly mounted on the upper part of the support frame A (19); the proportioning module comprises a raw liquid barrel (1), a proportioning barrel (12), a weighing barrel (15), a diaphragm pump A (2), a tap water inlet (5), a compressed air inlet (6), a mixer B (13), a solenoid valve and an electronic scale (18); the raw liquid barrel (1) is connected to the input port of the diaphragm pump A (2) through a pipeline; the output port of the diaphragm pump A (2) is connected to the weighing barrel (15) through a pipeline; the stirring end of the mixer B (13) is vertically mounted inside the proportioning barrel (12); the tap water inlet (5) and the compressed air inlet (6) are respectively mounted on the support frame A (19) is disposed on a side wall of the mixing barrel (9); the tap water inlet (5) and the compressed air inlet (6) are connected to an external tap water source and a compressed air source respectively on the external side, and are connected to a water storage tank on the internal side; the electronic scale (18) is located at the bottom of the weighing barrel (15); the mixing module comprises a mixing barrel (9), a diaphragm pump C (4), a solenoid valve B (61), a liquid level gauge A (8) and a mixer A (10); the input port of the diaphragm pump C (4) is connected to the weighing barrel (15), and the output port is connected to the solenoid valve B (61); the solenoid valve B (61) is located between the connecting pipes of the diaphragm pump C (4) and the mixing barrel (9); the liquid level gauge A (8) and the mixer A (10) are vertically installed inside the mixing barrel (9); the moving module is a plurality of pulleys (21) installed at the lower part of the support frame A (19).

2. The automatic weighing and proportioning device for mixed liquid according to claim 1, characterized in that: The solenoid valves are provided in multiple locations, namely, solenoid valve A (51), solenoid valve C (14), solenoid valve D (16) and solenoid valve E (17); the solenoid valve D (16) and solenoid valve E (17) are installed on the top of the support frame B (20); the solenoid valve E (17) and the solenoid valve D (16) are both located above the weighing bucket (15), and their input ports are respectively connected to the supply pipes of the raw liquid and tap water; the solenoid valve A (51) is located in the connecting pipe between the output port of the diaphragm pump A (2) and the solenoid valve E (17); the solenoid valve C (14) is located in the connecting pipe between the weighing bucket (15) and the proportioning bucket (12).

3. The automatic weighing and proportioning device for mixed liquid according to claim 1, characterized in that: The support frame A (19) and the support frame B (20) are made of stainless steel.