Filter bag supporting frame forming device
By designing a filter bag support frame molding device including multiple components, the problems of multiple processing processes and time-consuming in the prior art are solved, and efficient integrated molding of the support frame and improved production efficiency are achieved.
Patent Information
- Application Number
- CN202421879545.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-05
AI Technical Summary
There are multiple processes and long-term processing time-consuming during the processing of the existing filter bag support frame, resulting in low production efficiency.
A filter bag support frame forming device is designed, the device includes a first support member, a first bending assembly, a second support member, a second bending assembly and a locking assembly. Through the synergistic action of these components, the strip-shaped raw materials are integrally formed to form a complete outer frame.
The integrated forming of the filter bag support frame is realized, the processing process is simplified, the production efficiency is improved, and the transfer processing between multiple stations is avoided.
Smart Images

Figure CN222873088U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter bag manufacturing, and in particular to a filter bag support frame forming device. Background Technology
[0002] Filter bags are a common type of air filter element. Due to their large windward surface, large dust volume, and low air velocity, they are considered to be the best medium-efficiency filters currently available.
[0003] like Figure 1 As shown, a schematic diagram of a common bag filter is provided, including an outer frame 9 and a filter bag 10 fixedly connected to the outer frame 9. The outer frame 9 is usually rectangular and includes a first side 11, two second sides 12 respectively fixed to the two ends of the first side 11 and arranged perpendicular to the first side 11, and a third side 13 fixed to the two second sides 12 at both ends.
[0004] The outer frame is usually set as a rectangular frame for easy installation. The rectangular frame is usually made by bending a strip of raw material of a fixed length and then fixing it at both ends. Currently, the assembly line processing involves manually bending and shaping the material at a specific station and then transferring it to a subsequent station for fixing. This process involves many steps and is time-consuming. Utility Model Content
[0005] The purpose of this invention is to provide a filter bag support frame forming device, which has the advantage of being able to integrally form the filter bag support frame, thereby simplifying the processing steps and improving production efficiency.
[0006] To achieve the above and other related objectives, this utility model provides the following technical solution: a filter bag support frame forming device, comprising:
[0007] The first support member supports the middle part of the strip-shaped material to prevent it from deforming, and the length of the support part is equal to the length of the first side.
[0008] The first bending assembly bends the strip-shaped raw materials located on both sides of the first support member toward the same side;
[0009] The second support member is disposed between the two strips of raw material that are bent by the first bending component, and the width of the second support member is equal to the length of the third side.
[0010] The second bending assembly applies a compressive force to both ends of the strip material, causing it to tilt and bend around the second support member; and,
[0011] The locking assembly locks and fixes the joined ends of the strip-shaped raw material.
[0012] Through the above technical solution, the middle part of the strip-shaped raw material is supported by the first support member. Then, the first bending assembly bends the strip-shaped raw material located on both sides of the first support member toward the same side to bend out the first side. After bending, the two sides of the strip-shaped raw material are located on both sides of the second support member. Then, the second bending assembly squeezes the two ends of the strip-shaped raw material respectively, and bends out two second sides and a third side. At this time, the third side is in an open state. Then, the locking assembly locks and fixes the spliced parts at both ends of the strip-shaped raw material to form a complete third side, thereby completing the forming process of the frame. This solution integrally forms the outer frame of the bag filter, eliminating the need for processing at multiple workstations, thus simplifying the processing steps and improving production efficiency.
[0013] In one embodiment of the present invention, the first bending assembly includes:
[0014] A pair of extruders; and a pull-out drive that drives the first support to slide, causing the first support to carry the strip material through the pair of extruders, so that the extruders apply an extrusion force to the strip material to deform it.
[0015] With the above technical solution, after the strip material is installed on the first support member, the pull-out drive member drives the first support member to pass through the paired extrusion members. During the passage, the strip material will bend due to the extrusion of the extrusion members, thus bending out the first side.
[0016] In one embodiment of the present invention, the second bending assembly includes:
[0017] A bending drive; and a bending clamping block driven to slide by the bending drive, wherein the strip material is disposed in the sliding path of the bending clamping block, and the sliding direction of the bending clamping block is inclined to the length direction of the strip material so as to apply a bending force to the strip material during sliding, wherein the bending drive and the bending clamping block are provided in two sets, respectively corresponding to one end of the strip material.
[0018] With the above technical solution, after the strip material is bent by the first bending component, both sides of the strip material will reach both sides of the second support. At this time, the strip material is located on the sliding path of the bending clamping block. Then the bending drive component drives the bending clamping block to slide. During the sliding process, the bending clamping block will squeeze the strip material to make the strip material bend, thereby bending out the second side and the unclosed third side.
[0019] In one embodiment of the present invention, the second support member includes block a and block b, which are spaced apart and respectively attached to a portion of the bent strip material.
[0020] Through the above technical solution, blocks a and b are used to restrict the strip-shaped material on one side, causing the strip-shaped material to bend under pressure.
[0021] In one embodiment of the present invention, the locking assembly includes:
[0022] A pressure block is provided between block a and block b; a stamping block is provided opposite to the pressure block; and a stamping drive is provided to drive the stamping block to apply pressure to the strip-shaped material, so that the stamping block and the pressure block cooperate to stamp out a buckle that engages the two ends of the strip-shaped material on the strip-shaped material.
[0023] With the above technical solution, after the strip material is bent by the second bending component, the two ends of the strip material will be attached between block a and block b. Then, the stamping drive component drives the stamping block to move in the direction of the strip material. The stamping drive component and the pressure block cooperate to stamp out a buckle at the overlapping part of the strip material. The buckle locks and fixes the two ends of the strip material.
[0024] In one embodiment of this utility model, the extrusion member is configured as an extrusion roller.
[0025] With the above technical solution, when the strip-shaped raw material passes between two extrusion rollers and is squeezed by the extrusion rollers, the extrusion rollers will rotate, reducing the friction between the extrusion rollers and the strip-shaped raw material, thereby preventing the strip-shaped raw material from wearing out.
[0026] In one embodiment of the present invention, the first support member is provided with a support groove for inserting the middle part of the strip-shaped raw material, and the length of the support groove is equal to the length of the first side.
[0027] Through the above technical solution, the length of the support groove that prevents the strip-shaped material from deforming is the length of the first side.
[0028] As described above, the filter bag support frame forming device of this utility model has the following beneficial effects:
[0029] The middle part of the strip-shaped raw material is supported by the first support member. Then, the first bending assembly bends the strip-shaped raw material on both sides of the first support member toward the same side to bend out the first side. After bending, the two sides of the strip-shaped raw material are respectively located on both sides of the second support member. Then, the second bending assembly squeezes the two ends of the strip-shaped raw material and bends out two second sides and a third side. At this time, the third side is not closed. Then, the locking assembly locks and fixes the spliced parts at both ends of the strip-shaped raw material to form a complete third side, thereby completing the forming process of the frame. This solution integrally forms the outer frame of the bag filter, eliminating the need for processing at multiple workstations, thus simplifying the processing steps and improving production efficiency. Attached Figure Description
[0030] Figure 1 The diagram shown is a structural schematic of a bag filter disclosed in the background art of this utility model.
[0031] Figure 2 The diagram shown is a structural schematic of the filter bag support frame forming device disclosed in an embodiment of this utility model.
[0032] Figure 3 The diagram shown is a schematic of the second bending component and locking component of the filter bag support frame forming device disclosed in this embodiment of the present invention.
[0033] Explanation of the technical feature labels in the attached drawings:
[0034] 1. Base; 2. Mounting plate; 3. First support member; 4. Support groove; 5. First bending assembly; 6. Second support member; 7. Second bending assembly; 8. Locking assembly; 9. Outer frame; 10. Filter bag; 11. First side; 12. Second side; 13. Third side; 51. Extrusion member; 52. Pull-out drive member; 61. Block a; 62. Block b; 71. Bending drive member; 72. Bending clamping block; 81. Pressure block; 82. Stamping block; 83. Stamping drive member. Detailed Implementation
[0035] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. It should be noted that, unless otherwise specified, the following embodiments and features can be combined with each other.
[0036] Please see Figure 2 This utility model provides a filter bag support frame forming device, comprising:
[0037] The base 1 has mounting plates 2 fixed at intervals along the horizontal direction on its upper surface.
[0038] Please see Figure 2 The first support member 3 supports the middle part of the strip material to prevent it from deforming. A support groove 4 is provided on the first support member 3 and is arranged horizontally along the length direction. The support groove 4 is only for the strip material to be put in from above. The distance between the two ends of the support groove 4 is equal to the length of the first side 11. The first support member 3 restricts the part of the strip material that is put into the support groove 4 from deforming.
[0039] Please see Figure 2It also includes a first bending assembly 5 that bends the strip-shaped raw materials located on both sides of the first support member 3 toward the same side, including: a pair of extrusion members 51 mounted on the mounting plate 2; and a pull-out drive member 52 that drives the first support member 3 to slide, so that the first support member 3 carries the strip-shaped raw materials through the pair of extrusion members 51, so that the extrusion members 51 apply an extrusion force to the strip-shaped raw materials to deform and bend them.
[0040] Specifically, the extrusion component 51 is configured as an extrusion roller, which is rotatably connected to the mounting plate 2 via a rotating shaft, thereby reducing the friction between the extrusion roller and the strip-shaped material and thus preventing wear on the strip-shaped material; the pull-out drive component 52 is configured as a pull-out cylinder, which is mounted on the base 1 and the piston rod is fixedly connected to the first support component 3.
[0041] Please see Figure 2 and Figure 3 It also includes a second support member 6, which includes block a 61 and block b 62. Block a 61 and block b 62 are spaced apart and fixed to the mounting plate 2. Block a 61 and block b 62 are both located between the two strips of raw material that are bent by the first bending component 5 and are respectively attached to a portion of the strips of raw material that are bent by the first bending component 5. The width of the second support member 6 is equal to the length of the third side 13.
[0042] Please see Figure 2 and Figure 3 It also includes a second bending assembly 7 for applying a compressive force to both ends of the strip material to bend it around the second support member 6 and tilt it together. The second bending assembly 7 includes: a bending drive member 71, which is configured as a bending cylinder with the cylinder body fixed on the base 1; and a bending clamping block 72 driven to slide by the bending drive member 71. The strip material is located in the sliding path of the bending clamping block 72, and the sliding direction of the bending clamping block 72 is inclined to the length direction of the strip material so as to apply a bending force to the strip material during sliding. Two sets of bending drive member 71 and bending clamping block 72 are provided, which are respectively corresponding to the part of the strip material that is bent by the first bending assembly 5.
[0043] Please see Figure 2 and Figure 3 It also includes a locking assembly 8 for locking and fixing the spliced portions of the two ends of the strip material. The locking assembly 8 includes: a pressure block 81 fixed to the mounting plate 2 and disposed between block a 61 and block b 62; a stamping block 82 disposed opposite to the pressure block 81, wherein the spliced portions of the two ends of the strip material are located between the pressure block 81 and the stamping block 82 after being squeezed and bent by the second bending assembly 7; and a stamping drive 83 that drives the stamping block 82 to apply pressure to the strip material and causes the stamping block 82 and the pressure block 81 to cooperate in stamping out a buckle that locks the two ends of the strip material together.
[0044] In this invention, the middle part of the strip-shaped raw material is supported by the first support member 3. Then, the first bending assembly 5 bends the strip-shaped raw material located on both sides of the first support member 3 toward the same side to bend out the first side 11. After bending, the two sides of the strip-shaped raw material are located on both sides of the second support member 6. Then, the second bending assembly 7 squeezes the two ends of the strip-shaped raw material and bends out two second sides 12 and a third side 13. At this time, the third side 13 is in an open state. Then, the locking assembly 8 locks and fixes the spliced part at both ends of the strip-shaped raw material to form a complete third side 13, thereby completing the forming process of the frame. This solution integrally forms the outer frame 9 of the bag filter, eliminating the need for processing transfer between multiple workstations, thus simplifying the processing steps and improving production efficiency.
[0045] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. All equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A filter bag support frame forming device, characterized in that: include: A first support member (3) supports the middle portion of the strip material so that it cannot be deformed, and the length of the support portion is equal to the length of the first side (11); A first bending assembly (5) is used to bend the strip material located on both sides of the first support member (3) toward the same side; A second support member (6) is disposed between two portions of the strip material bent by the first bending assembly (5), and the width of the second support member (6) is equal to the length of the third side (13); A second bending assembly (7) applies a squeezing force to the two ends of the strip material to cause the strip material to be assembled and tilted around the second support member (6); and The locking assembly (8) locks and fixes the two end spliced parts of the strip material.
2. The filter bag support frame forming device according to claim 1, characterized in that: The first bending component (5) comprises: Extrusion members (51) are arranged in pairs; and a pulling driving member (52) drives the first supporting member (3) to slide, so that the first supporting member (3) drives the strip-shaped material to pass through the extrusion members (51) arranged in pairs, so that the extrusion members (51) exert an extrusion force on the strip-shaped material to cause it to deform.
3. The filter bag support frame forming device according to claim 1, characterized in that: The second bending assembly (7) comprises: a bending driving member (71); and a bending pressing block (72) driven to slide by the bending driving member (71); the strip material is arranged in a sliding path of the bending pressing block (72), and the sliding direction of the bending pressing block (72) is arranged to be inclined to the length direction of the strip material so as to apply a force to the strip material to bend it during sliding; the bending driving member (71) and the bending pressing block (72) are arranged in two groups, which are respectively arranged corresponding to one end of the strip material.
4. The filter bag support frame forming device according to claim 1, characterized in that: The second supporting member (6) comprises a block a (61) and a block b (62), wherein the block a (61) and the block b (62) are arranged at an interval and are respectively attached to a portion of the bent strip-shaped material.
5. The filter bag support frame forming device according to claim 4, characterized in that: The locking assembly (8) comprises: A pressure block (81) is arranged between the a block (61) and the b block (62); a punching block (82) is arranged opposite to the pressure block (81); and a punching drive member (83) is driven to press the strip material so that the punching block (82) cooperates with the pressure block (81) to punch out buckles on the strip material to engage the two ends of the strip material.
6. The filter bag support frame forming device according to claim 2, characterized in that: The extrusion member (51) is configured as an extrusion roller.
7. The filter bag support frame forming device according to claim 1, characterized in that: The first supporting member (3) is provided with a supporting groove (4) for placing the middle part of the strip-shaped material, and the length of the supporting groove (4) is equal to the length of the first side (11).