Hexagon bolt blank cold stamping equipment
By setting up a cooling channel inside the lower die of the cold stamping equipment and circulating and flowing the coolant with water pump and condensation pipe system, the problem of deformation or damage caused by heat accumulation in the lower memes is solved, and efficient heat dissipation of the lower die is achieved, extending the mold life and improving product quality.
Patent Information
- Application Number
- CN202420704187.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-04-08
AI Technical Summary
During the cold stamping process of the hexagon bolts in cold stamping equipment, the lower die bears a large amount of pressure, causing the bolt blank to deform and generate heat, causing the lower die temperature to rise, which may lead to deformation, cracking or damage to the lower die, and reduce product quality.
A hexagonal bolt blast material cold stamping equipment is designed, which uses cooling channels to set up inside the lower mold and circulates and flows the coolant through a water pump and a condenser pipe system to achieve heat dissipation at the same time on the inside and outside of the lower mold.
By simultaneously dissipating heat from the inside and outside of the lower mold, heat can be quickly and effectively extracted from the lower mold, reducing the temperature of the lower mold surface, reducing friction and thermal expansion, extending the service life of the mold, and improving the quality of the product.
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Figure CN222873266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cold stamping equipment, in particular to a hexagonal bolt blank cold stamping equipment. Background Art
[0002] Cold stamping usually refers to cold upsetting stamping. Cold upsetting stamping is a metal forming process performed at room temperature and is used to manufacture metal parts such as bolts, nuts, and pins. During the cold upsetting stamping process, the metal blank undergoes multiple stamping processes and is formed by cold deformation under the action of the die. Compared with hot upsetting stamping, cold upsetting stamping has the advantages of simple process, low energy consumption, and low cost. Therefore, it is widely used in industrial production. Through cold upsetting stamping, efficient, precise, and large-scale production of metal parts can be achieved.
[0003] In the prior art, when the cold stamping equipment is cold stamping the hexagonal bolts, the lower die will be subjected to a large amount of pressure. When the bolt blank contacts the lower die, the bolt blank will undergo plastic deformation due to the pressure, generating friction heat and deformation heat. The generation of this heat will cause the temperature of the lower die to rise, which will not only cause the lower die to deform, crack or be damaged, but also reduce the quality of the product. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when the cold stamping equipment is cold stamping the hexagonal bolts, the lower die will be subjected to a large amount of pressure. When the bolt blank contacts the lower die, the bolt blank will undergo plastic deformation due to the pressure, generating friction heat and deformation heat. The generation of these heats will cause the temperature of the lower die to rise, which will not only cause the lower die to deform, crack or be damaged, but also reduce the quality of the product. A cold stamping equipment for hexagonal bolt blanks is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a hexagonal bolt blank cold stamping equipment, comprising: a workbench and a water tank, the top of the workbench is fixedly connected to a lower die, a cooling channel is arranged inside the lower die, the input end of the cooling channel is fixedly connected to a first water inlet pipe, the output end of the cooling channel is fixedly connected to a first water outlet pipe, the outer surfaces of both sides of the lower die are provided with cooling fins, a condenser is arranged between the outer surfaces of the two cooling fins, one end of the condenser is fixedly connected to a second water outlet pipe, the other end of the condenser is fixedly connected to a second water inlet pipe, a water pump is arranged on the inner surface of the water tank, the output end of the water pump is fixedly connected to a connecting block, and a semiconductor refrigeration plate is arranged on the rear surface of the water tank.
[0006] Preferably, the bottom of the first water outlet pipe is fixedly connected to the top of the water tank, and the bottom of the second water outlet pipe is fixedly connected to the bottom of the water tank.
[0007] Preferably, the bottom of the first water outlet pipe is fixedly penetrated by the top of the water tank and extends to the inside, and the bottom of the second water outlet pipe is fixedly penetrated by the top of the water tank and extends to the inside.
[0008] Preferably, the bottoms of the first water outlet pipe and the second water outlet pipe are both fixedly connected to the top of the connecting block.
[0009] Preferably, a support frame is fixedly connected to the top of the workbench near the rear side, and a hydraulic rod is fixedly connected to the top of the support frame.
[0010] Preferably, the driving end of the hydraulic rod is movably penetrated by the top of the support frame, the driving end of the hydraulic rod is fixedly connected to the upper mold, the top of the support frame is symmetrically penetrated by a guide rod, and the bottom ends of the two guide rods are fixedly connected to the top of the upper mold.
[0011] Preferably, a controller is fixedly connected to the top of the workbench near the front side, and a temperature sensor is provided on the front surface of the lower mold.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, by using a water pump, a connecting block, a first water inlet pipe, a first water outlet pipe and a cooling channel in coordination, the coolant circulates inside the cooling channel, and the inner wall of the lower mold can be cooled. In addition, with the cooperation of the water pump, the connecting block, the second water inlet pipe, the second water outlet pipe, the condenser and the cooling fins, the coolant circulates inside the condenser to cool the outer side of the lower mold. By cooling the inside and the outside of the lower mold at the same time, heat can be quickly and effectively extracted from the lower mold, the heat dissipation effect of the lower mold can be accelerated, the temperature of the surface of the lower mold can be effectively reduced, friction and thermal expansion can be reduced, the service life of the mold can be extended, and the quality of the product can be improved.
[0014] 2. In the utility model, when the upper die moves downward, the two guide rods will move along the support frame, thereby limiting the moving path of the upper die, which can ensure that the movement path of the upper die during the cold stamping process is accurate, thereby ensuring the consistency of the cold stamping position and shape of the blank, and improving the processing accuracy and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional diagram of a hexagonal bolt blank cold stamping device is proposed for the utility model;
[0016] Figure 2 A partial structural schematic diagram of a hexagonal bolt blank cold stamping equipment is proposed for the utility model;
[0017] Figure 3A cross-sectional view of a water tank of a hexagonal bolt blank cold stamping equipment is proposed for the utility model;
[0018] Figure 4 The utility model provides a lower die sectional view of a hexagonal bolt blank cold stamping device.
[0019] Legend: 1. Workbench; 2. Controller; 3. Temperature sensor; 4. Heat sink fins; 5. Lower mold; 6. Support frame; 7. Upper mold; 8. Guide rod; 9. Hydraulic rod; 10. Condenser; 11. First water inlet pipe; 12. First water outlet pipe; 13. Second water outlet pipe; 14. Second water inlet pipe; 15. Water tank; 16. Semiconductor refrigeration plate; 17. Connecting block; 18. Water pump; 19. Cooling channel. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a hexagonal bolt blank cold stamping equipment, including: a workbench 1 and a water tank 15, the top of the workbench 1 is fixedly connected with a lower die 5, the lower die 5 is provided with a cooling channel 19, the input end of the cooling channel 19 is fixedly connected with a first water inlet pipe 11, the output end of the cooling channel 19 is fixedly connected with a first water outlet pipe 12, both sides of the outer surface of the lower die 5 are provided with heat dissipation fins 4, a condenser 10 is provided between the outer surfaces of the two heat dissipation fins 4, one end of the condenser 10 is fixedly connected with a second water outlet pipe 13, the other end of the condenser 10 is fixedly connected with a second water inlet pipe 14, and the inner surface of the water tank 15 is provided with a water pump 18. The output end of the water pump 18 is fixedly connected to a connecting block 17, a semiconductor refrigeration plate 16 is provided on the rear surface of the water tank 15, the bottom of the first water outlet pipe 12 is fixedly connected to the top of the water tank 15, the bottom of the second water outlet pipe 13 is fixedly connected to the bottom of the water tank 15, the bottom of the first water outlet pipe 12 is fixedly penetrated and extended to the inside of the top of the water tank 15, the bottom of the second water outlet pipe 13 is fixedly penetrated and extended to the inside of the top of the water tank 15, the bottoms of the first water outlet pipe 12 and the second water outlet pipe 13 are both fixedly connected to the top of the connecting block 17, a controller 2 is fixedly connected to the top of the workbench 1 near the front side, and a temperature sensor 3 is provided on the front surface of the lower mold 5.
[0023] The effect achieved by the entire embodiment 1 is that the temperature sensor 3, the semiconductor refrigeration plate 16 and the water pump 18 are all electrically connected to the controller 2. When the bolt blank is cold stamped through the lower die 5, the temperature of the lower die 5 can be detected in real time through the temperature sensor 3. When the temperature exceeds the set threshold, a signal is transmitted to the controller 2, and the controller 2 receives and processes it to start the water pump 18, so that the coolant in the water tank 15 is pumped into the connecting block 17 through the water pump 18, and then enters the first water inlet pipe 11 and the second water inlet pipe 14 at the same time, and then cooled. The liquid enters the cooling channel 19 through the first water inlet pipe 11, and then the coolant flows in the cooling channel 19, and then flows into the first water outlet pipe 12 through its output end to form a cycle, so that the coolant circulates in the cooling channel 19. When the coolant flows in the cooling channel 19, it absorbs the heat in the lower mold 5 and dissipates the heat of the lower mold 5. At the same time, when the coolant enters the second water inlet pipe 14, the coolant enters the condenser 10 along the second water inlet pipe 14, and then flows therein, and finally discharged into the water tank 1 through the second water outlet pipe 13. 5, so that the coolant circulates in the condenser 10, and the surface area of the lower mold 5 can be increased through the heat dissipation fins 4 on both sides, and the heat dissipation area is increased. At the same time, the coolant will circulate in the heat dissipation fins 4 along the condenser 10, take away the heat on the heat dissipation fins 4, and further dissipate heat for the lower mold 5. By dissipating heat to the inside and outside of the lower mold 5 at the same time, heat can be quickly and effectively extracted from the lower mold 5, and the heat dissipation effect of the lower mold 5 can be accelerated, which can effectively reduce the temperature of the surface of the lower mold 5, reduce friction and thermal expansion, extend the service life of the mold, and improve the quality of the product. At the same time, in the process of dissipating heat for the lower mold 5, because the cooling end of the semiconductor refrigeration plate 16 is in contact with the outer wall of the water tank 15, the cooling end of the semiconductor refrigeration plate 16 absorbs the heat of the coolant in the water tank 15, resulting in a decrease in the temperature of the cold side, so that the heat dissipation of water can be achieved. At the same time, the heating end of the semiconductor refrigeration plate 16 absorbs heat and releases the heat to the external environment through heat dissipation to keep the cooling end of the semiconductor refrigeration plate 16 working normally. By dissipating the coolant, the heat dissipation effect of the lower mold 5 is guaranteed.
[0024] Embodiment 2, as Figure 1-Figure 4 As shown, a support frame 6 is fixedly connected to the top of the workbench 1 near the rear side, a hydraulic rod 9 is fixedly connected to the top of the support frame 6, a driving end of the hydraulic rod 9 is movably penetrated through the top of the support frame 6, an upper mold 7 is fixedly connected to the driving end of the hydraulic rod 9, a guide rod 8 is symmetrically and movably penetrated through the top of the support frame 6, and the bottom ends of the two guide rods 8 are fixedly connected to the top of the upper mold 7.
[0025] The effect achieved by the entire embodiment 2 is that the blank is placed inside the lower die 5, and then the hydraulic rod 9 is started to move its driving end downward, driving the upper die 7 to move downward, and then the blank is cold stamped with the cooperation of the upper die 7 and the lower die 5. At the same time, when the upper die 7 moves downward, the two guide rods 8 will move along the support frame 6, thereby limiting the moving path of the upper die 7, which can ensure that the movement path of the upper die 7 during the cold stamping process is accurate, thereby ensuring the consistency of the cold stamping position and shape of the blank, and improving the processing accuracy and quality of the product.
[0026] Working principle: the blank is placed inside the lower die 5, and then the hydraulic rod 9 is started to move its driving end downward, driving the upper die 7 to move downward, and then the blank is cold stamped with the cooperation of the upper die 7 and the lower die 5. The temperature of the lower die 5 can be detected in real time by the temperature sensor 3. When the temperature exceeds the set threshold, a signal will be transmitted to the controller 2, and the controller 2 receives and processes it to start the water pump 18, so that the coolant in the water tank 15 is pumped into the connecting block 17 through the water pump 18, and then enters the first water inlet pipe 11 and the second water inlet pipe 14 at the same time, and then the coolant enters the cooling channel 19 through the first water inlet pipe 11, and then the coolant flows in the cooling channel 19, and then flows into the first water outlet pipe 12 through its output end, forming a cycle, so that the coolant circulates in the cooling channel 19. When the coolant is in the cooling channel 19, When the coolant flows in the lower mold 5, it will absorb the heat in the lower mold 5 and dissipate the heat of the lower mold 5. At the same time, after the coolant enters the second water inlet pipe 14, the coolant will enter the condenser 10 along the second water inlet pipe 14, and then flow therein, and finally be discharged into the water tank 15 through the second water outlet pipe 13, so that the coolant circulates in the condenser 10. At the same time, the heat dissipation fins 4 on both sides can increase the surface area of the lower mold 5 and increase the heat dissipation area. At the same time, the coolant will circulate in the heat dissipation fins 4 along the condenser 10, take away the heat on the heat dissipation fins 4, and further dissipate the heat of the lower mold 5. By dissipating the heat inside and outside of the lower mold 5 at the same time, the heat can be quickly and effectively extracted from the lower mold 5, the heat dissipation effect of the lower mold 5 can be accelerated, the temperature of the surface of the lower mold 5 can be effectively reduced, friction and thermal expansion can be reduced, the service life of the mold can be extended, and the quality of the product can be improved.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A hexagonal bolt blank cold stamping equipment, characterized in that: include: A workbench (1) and a water tank (15), wherein a lower mold (5) is fixedly connected to the top of the workbench (1), a cooling channel (19) is arranged inside the lower mold (5), an input end of the cooling channel (19) is fixedly connected to a first water inlet pipe (11), and an output end of the cooling channel (19) is fixedly connected to a first water outlet pipe (12), both sides of the outer surface of the lower mold (5) are provided with heat dissipation fins (4), a condenser (10) is arranged between the outer surfaces of the two heat dissipation fins (4), one end of the condenser (10) is fixedly connected to a second water outlet pipe (13), and the other end of the condenser (10) is fixedly connected to a second water inlet pipe (14), a water pump (18) is arranged on the inner surface of the water tank (15), and the output end of the water pump (18) is fixedly connected to a connecting block (17), and a semiconductor refrigeration plate (16) is arranged on the rear surface of the water tank (15).
2. The hexagonal bolt blank cold stamping equipment according to claim 1, characterized in that: The bottom of the first water outlet pipe (12) is fixedly connected to the top of the water tank (15), and the bottom of the second water outlet pipe (13) is fixedly connected to the bottom of the water tank (15).
3. The hexagonal bolt blank cold stamping equipment according to claim 2, characterized in that: The bottom of the first water outlet pipe (12) is fixedly penetrated by the top of the water tank (15) and extends to the inside, and the bottom of the second water outlet pipe (13) is fixedly penetrated by the top of the water tank (15) and extends to the inside.
4. The hexagonal bolt blank cold stamping equipment according to claim 3, characterized in that: The bottoms of the first water outlet pipe (12) and the second water outlet pipe (13) are both fixedly connected to the top of the connecting block (17).
5. The hexagonal bolt blank cold stamping equipment according to claim 4, characterized in that: A support frame (6) is fixedly connected to the top of the workbench (1) near the rear side, and a hydraulic rod (9) is fixedly connected to the top of the support frame (6).
6. The hexagonal bolt blank cold stamping equipment according to claim 5, characterized in that: The driving end of the hydraulic rod (9) is movably connected to the top of the support frame (6), the driving end of the hydraulic rod (9) is fixedly connected to the upper mold (7), the top of the support frame (6) is symmetrically movably connected to the guide rod (8), and the bottom ends of the two guide rods (8) are fixedly connected to the top of the upper mold (7).
7. The hexagonal bolt blank cold stamping equipment according to claim 6, characterized in that: A controller (2) is fixedly connected to the top of the workbench (1) near the front side, and a temperature sensor (3) is provided on the front surface of the lower mold (5).
Citation Information
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