The invention discloses a
crankshaft all-
fiber bending and upsetting forming device and an upsetting method using the
crankshaft all-
fiber bending and upsetting forming device. The
crankshaft all-
fiber bending and upsetting forming device comprises a loading main
machine structure and an upsetting structure. The loading main
machine structure comprises a main
machine top base, a main machine base, a movable cross beam and a movable
workbench. The main machine base and the main machine top base form a vertically-layered loading structure through the machine body stand columns. The loading structure is used for mounting a
composite cylinder body mechanism for upsetting driving and locking; a
piston rod at the front end of the upsetting cylinder is connected with the movable cross beam to form a die
assembly transmission structure; and a double-toggle-rod force amplifying mechanism is mounted in the movable cross beam. Carrying out upsetting operation loading treatment; carrying out positioning die
assembly and die locking treatment on the
forge piece; and the upsetting treatment is assisted by the double-toggle-rod force amplifying mechanism. According to the method, the application range is wide, high-precision one-time heating rapid upsetting forming can be conducted through the light bar blank, continuity and completeness of a crankshaft
metal fiber flow line are reserved, the
forge piece
machining allowance is small, the
metal utilization rate and the
machining efficiency are improved, the crankshaft internal structure density is high, and the method can be used for upsetting blanks of shafts, flanges and other parts.