Cylinder body tile cover mounting mechanism

Abstract

The utility model provides a cylinder body tile cover installation mechanism which comprises a cylinder body positioning assembly, a tile cover material taking clamping jaw assembly and a tile cover installation clamping jaw assembly, the tile cover material taking clamping jaw assembly comprises a swing pneumatic claw, two claw bodies of the swing pneumatic claw are respectively provided with a tile cover material taking single clamping jaw, and the tile cover material taking single clamping jaw is connected with the swing pneumatic claw. The tile cover taking clamping jaw assembly is connected with a tile cover taking displacement assembly. The tile cover mounting clamping jaw assembly is connected with the tile cover mounting lifting assembly and the tile cover mounting translation assembly, the tile cover mounting clamping jaw assembly comprises two tile cover mounting clamping jaw rods, and the distance between the two tile cover mounting clamping jaw rods is equal to the distance between mounting holes in a tile cover. The mechanism has the advantages of high universality, reasonable structural design, high automation degree and the like.

Description

Technical Field

[0001] The utility model mainly relates to the technical field related to engine cylinders, in particular to a cylinder tile cover installation mechanism. Background Art

[0002] For engine block, such as Figure 1 As shown, multiple covers need to be installed on it. Different types of engine blocks may require different types of covers. When installing the covers, generally, according to the corresponding process, the covers are first pressed with pin sleeves (some covers do not need to be pressed with pin sleeves), and then the covers are placed in the corresponding installation positions of the engine block in order, and finally fastened with bolts.

[0003] In the prior art, the installation of the engine block cover is still mostly done manually with simple tooling, which is inefficient. Some companies with higher production capacity generally introduce automatic press machines to install the cover, but workers are still required to pick up and position the cover during use, which results in low automation and low efficiency of press installation. Therefore, it is necessary to design a mechanism with high automation, which can automatically grab and install the cover and has strong versatility, to solve the above problems. Utility Model Content

[0004] In order to solve the deficiencies of the current technology, the utility model combines the existing technology and provides a cylinder block cover installation mechanism based on practical application, which has the advantages of strong versatility, reasonable structural design, and high degree of automation.

[0005] The technical solution of the utility model is as follows:

[0006] A cylinder tile cover installation mechanism comprises a cylinder positioning assembly, a tile cover material taking clamp assembly and a tile cover installation clamp assembly, wherein the tile cover material taking clamp assembly comprises a swinging air claw, and a tile cover material taking single clamp assembly is respectively installed on two claw bodies of the swinging air claw, and the tile cover material taking clamp assembly is connected with a tile cover material taking displacement assembly;

[0007] The tile cover installation clamping claw assembly is connected to the tile cover installation lifting assembly and the tile cover installation translation assembly, and the tile cover installation clamping claw assembly includes two tile cover installation clamping claw rods, and the distance between the two tile cover installation clamping claw rods is the same as the distance between the installation holes on the tile cover;

[0008] The tile cover material taking displacement assembly is used to drive the material taking clamping claw assembly to take the tile cover and rotate the tile cover and send it to the tile cover installation clamping claw rod of the tile cover installation clamping claw assembly.

[0009] Furthermore, the tile cover mounting jaw assembly also includes two jaw hanging plates, the two jaw hanging plates are arranged between the two tile cover mounting jaw rods, and the two jaw hanging plates are connected to the finger cylinder.

[0010] Furthermore, the tile cover material picking displacement assembly includes a tile cover material picking horizontal movement assembly, a tile cover material picking lifting assembly is installed on the tile cover material picking horizontal movement assembly, a swing table cylinder is installed on the tile cover material picking lifting assembly, and the swing air claw is connected to the swing table cylinder.

[0011] Furthermore, the tile cover installation translation assembly includes a tile cover installation slide and a driving motor, the tile cover installation lifting assembly is arranged on the tile cover installation slide, and the tile cover installation clamp assembly is arranged under the installation slide and connected to the tile cover installation lifting assembly.

[0012] Furthermore, two sets of the tile cover installation jaw assemblies are arranged in parallel, and the spacings between the tile cover installation jaw rods in the two sets of tile cover installation jaw assemblies are different.

[0013] Furthermore, the two sets of tile cover installation jaw assemblies are respectively connected to corresponding tile cover installation lifting assemblies.

[0014] Furthermore, the tile cover material taking clamping jaw assembly is arranged on one side of the cylinder positioning assembly, and the tile cover installation clamping jaw assembly is arranged above the cylinder positioning assembly.

[0015] Beneficial effects of the utility model:

[0016] 1. The cylinder positioning assembly of the utility model is used to position the engine cylinder block so that it is fixed at the installation position of the tile cover. The tile cover can be grabbed from the previous workstation and sent to the tile cover installation clamp assembly through the tile cover material picking claw assembly. The tile cover installation clamp assembly is driven by the corresponding lifting and translation structures to install the tile cover to the installation position of the cylinder block in sequence. The whole adopts fully automated control with high efficiency.

[0017] 2. The tile cover material taking clamping claw assembly of the utility model can realize multi-directional free movement and flipping control of the tile cover, ensuring the flexibility of grabbing and conveying the tile cover.

[0018] 3. The tile cover installation jaw assembly of the utility model has a reasonable structural design, and cooperates with the tile cover material removal jaw assembly to realize the automatic installation of the tile cover. Two groups of tile cover installation jaw assemblies are arranged, which can realize the installation of two different types of tile covers, thereby improving the versatility of the equipment. The two groups of tile cover installation jaw assemblies share a set of horizontal displacement structures, and the structural design is compact and reasonable, thereby reducing the equipment cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Attached Figure 1 Schematic diagram of the structure after the cylinder block is installed with the tile cover.

[0020] Attached Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0021] Attached Figure 3 This is a schematic diagram of the structure of the tile cover picking clamp assembly.

[0022] Attached Figure 4 Schematic diagram of the side view of the clamping jaw assembly for installing the tile cover.

[0023] Attached Figure 5 It is a structural schematic diagram of the working state of the clamping claw hanging plate.

[0024] Numbers shown in the figure: 1. Tile cover; 2. Cylinder body; 3. Cylinder body positioning assembly; 4. Tile cover material picking jaw assembly; 5. Tile cover installation jaw assembly; 6. Tile cover installation translation assembly; 7. Tile cover installation lifting assembly; 41. Tile cover material picking horizontal movement assembly; 42. Tile cover material picking lifting assembly; 43. Swinging table cylinder; 44. Swinging air claw; 45. Tile cover material picking single claw; 51. Tile cover installation claw rod; 52. Finger cylinder; 53. Claw hanging plate; 61. Tile cover installation slide plate. DETAILED DESCRIPTION

[0025] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.

[0026] refer to Figure 1 As shown, it is a schematic diagram of the cylinder tile cover structure. In the figure, there are 5 tile covers 1 installed on the cylinder 2, and the tile covers 1 are installed on the cylinder 2 in sequence. The cylinder tile cover installation mechanism provided in this embodiment mainly grabs the tile cover 1 from the previous station and places it on the corresponding position of the cylinder 2, so that the tile cover 1 can be fixed by screws later.

[0027] refer to Figure 2 As shown in the figure, it is a schematic diagram of the overall structure of the cylinder tile cover installation mechanism provided in this embodiment. This mechanism is mainly composed of three parts: a cylinder positioning assembly 3, a tile cover picking clamp assembly 4 and a tile cover installation clamp assembly 5. The cylinder positioning assembly 3 is mainly used to fix the cylinder 2 at the installation station. After the cylinder 2 is fixed, the tile cover 1 is grabbed by the tile cover picking clamp assembly 4 and sent to the tile cover installation clamp assembly 5. The tile cover 1 is installed on the cylinder 2 through the tile cover installation clamp assembly 5. In this embodiment, the tile cover picking clamp assembly 4 is located on one side of the cylinder positioning assembly 3, and the tile cover installation clamp assembly 5 is located on the upper part of the cylinder positioning assembly 3.

[0028] refer to Figure 3 As shown, the tile cover picking jaw assembly 4 of this embodiment is mainly used to grab the tile cover 1 located on the workbench on one side of it, and it mainly includes a tile cover picking horizontal moving assembly 41, a tile cover picking lifting assembly 42, a swing table cylinder 43, a swinging air claw 44 and a tile cover picking single jaw 45.

[0029] In the above structure, the tile cover material taking horizontal moving assembly 41 is controlled by an electric cylinder, which can realize horizontal left and right movement, and can conveniently grab the tile cover 1 from the workbench through horizontal movement. The tile cover material taking lifting assembly 42 is mainly used to realize up and down movement, so as to send the tile cover 1 upward to the position of the tile cover installation clamping claw assembly 5. The swing table cylinder 43 can realize swinging, which can realize multi-angle control in cooperation with the tile cover material taking horizontal moving assembly 41 to facilitate the grabbing of the tile cover 1. The swinging air claw 44 mainly adopts a pneumatic structure to realize the grabbing and flipping of the tile cover 1.

[0030] Before installing the tile cover 1, it is generally necessary to press the pin sleeve first. When the pin sleeve is pressed, the position of the tile cover 1 is exactly opposite to the position when the tile cover 1 is installed on the cylinder body 2. Therefore, when the tile cover 1 is grabbed from the workbench and enters the installation position, it is necessary to perform a flipping action, and the flipping action is controlled by the above-mentioned swinging air claw 44. The tile cover material picking jaw assembly 4 of the above-mentioned structure moves as follows: first, the tile cover material picking horizontal moving assembly 41 is translated toward the position close to the workbench, the swing table cylinder 43 swings to make the tile cover material picking single jaw 45 enter the grabbing station, and the swinging air claw 44 moves to make the tile cover material picking single jaw 45 clamp the tile cover 1, and then the tile cover material picking horizontal moving assembly 41 moves toward the direction close to the tile cover installation jaw assembly 5, the swing table cylinder 43 resets, the tile cover material picking lifting assembly 42 moves upward, and the swinging air claw 44 moves to flip the tile cover 1. As the tile cover 1 moves upward, it enters the tile cover installation jaw assembly 5 and is fixed. Finally, the tile cover material picking jaw assembly 4 continues to grab the next tile cover 1.

[0031] In this embodiment, the tile cover installation clamp assembly 5 is mainly used to press the tile cover 1 onto the cylinder body 2. Figure 4 as well as Figure 5 The tile cover installation clamping jaw assembly 5 is connected to the tile cover installation lifting assembly 7 and the tile cover installation translation assembly 6.

[0032] The tile cover installation lifting assembly 7 is mainly used to control the descent of the tile cover 1 so that it is pressed downward onto the cylinder body 2, and the tile cover installation translation assembly 6 is mainly used to adjust the horizontal position. Figure 1 A total of five tile covers 1 are installed on the cylinder body 2 shown. The positions of the five tile covers 1 are adjusted by means of the tile cover installation translation assembly 6, and the five tile covers 1 are installed on the cylinder body 2 one by one.

[0033] In this embodiment, as shown in the figure, the tile cover installation translation assembly 6 mainly includes a tile cover installation slide plate 61 and a driving motor, the tile cover installation lifting assembly 7 is arranged on the tile cover installation slide plate 61, and the tile cover installation clamping assembly 5 is arranged under the installation slide plate 61 and connected to the tile cover installation lifting assembly 7.

[0034] In this embodiment, the tile cover installation clamping jaw assembly 5 mainly includes two tile cover installation clamping jaw rods 51 and two clamping jaw hanging plates 53. The tile cover installation clamping jaw rods 51 are outside and the clamping jaw hanging plates 53 are inside. The two clamping jaw hanging plates 53 are connected to the finger cylinder 52. The finger cylinder 52 controls the relative movement of the two clamping jaw hanging plates 53. When the tile cover 1 conveyed by the tile cover material taking clamping jaw assembly 4 moves upward, the two tile cover installation clamping jaw rods 51 are inserted into the two installation holes of the tile cover 1 for positioning, and then the finger cylinder 52 is actuated to move the two clamping jaw hanging plates 53 to the bottom of the tile cover 1 to prevent the tile cover 1 from falling. Figure 5 As shown, when the tile cover installation lifting assembly 7 moves downward to the installation position of the cylinder body 2, the finger cylinder 52 opens and the tile cover 1 is installed to the corresponding position of the cylinder body 2. The above structure has the advantages of simple design and flexible movement.

[0035] In a preferred solution provided in this embodiment, two sets of tile cover installation clamping assemblies 5 are arranged in parallel, and the two sets of tile cover installation clamping assemblies 5 have the same structure, but the spacing and size of the tile cover installation clamping rods 51 are different. The two sets of tile cover installation clamping assemblies 5 are respectively connected to independent tile cover installation lifting assemblies 7. Because the sizes of the tile covers 1 installed for different cylinder bodies 2 are slightly different, two sets of tile cover installation clamping assemblies 5 are designed so that the mechanism can realize the installation of two types of tile covers 1 of different sizes.

Claims

1. A cylinder block cover installation mechanism, comprising a cylinder block positioning assembly, characterized in that: It also includes a tile cover material taking jaw assembly and a tile cover installation jaw assembly, wherein the tile cover material taking jaw assembly includes a swinging air jaw, and a tile cover material taking single jaw is respectively installed on the two jaw bodies of the swinging air jaw, and the tile cover material taking jaw assembly is connected to the tile cover material taking displacement assembly; The tile cover installation clamping claw assembly is connected to the tile cover installation lifting assembly and the tile cover installation translation assembly, and the tile cover installation clamping claw assembly includes two tile cover installation clamping claw rods, and the distance between the two tile cover installation clamping claw rods is the same as the distance between the installation holes on the tile cover; The tile cover material taking displacement assembly is used to drive the material taking clamping claw assembly to take the tile cover and rotate the tile cover and send it to the tile cover installation clamping claw rod of the tile cover installation clamping claw assembly.

2. The cylinder block cover mounting mechanism according to claim 1, characterized in that: The tile cover installation clamping jaw assembly also includes two clamping jaw hanging plates, which are arranged between two tile cover installation clamping jaw rods, and the two clamping jaw hanging plates are connected to the finger cylinder.

3. The cylinder block cover mounting mechanism according to claim 1, characterized in that: The tile cover material picking displacement assembly includes a tile cover material picking horizontal movement assembly, a tile cover material picking lifting assembly is installed on the tile cover material picking horizontal movement assembly, a swing table cylinder is installed on the tile cover material picking lifting assembly, and the swing air claw is connected to the swing table cylinder.

4. The cylinder block cover mounting mechanism according to claim 1, characterized in that: The tile cover installation translation assembly includes a tile cover installation slide and a driving motor, the tile cover installation lifting assembly is arranged on the tile cover installation slide, and the tile cover installation clamping assembly is arranged under the installation slide and connected to the tile cover installation lifting assembly.

5. The cylinder block cover mounting mechanism according to claim 4, characterized in that: The tile cover installation clamping jaw assemblies are arranged in two sets in parallel, and the spacings between the tile cover installation clamping jaw rods in the two sets of tile cover installation clamping jaw assemblies are different.

6. The cylinder block cover mounting mechanism according to claim 5, characterized in that: The two sets of tile cover installation clamping jaw assemblies are respectively connected to the corresponding tile cover installation lifting assemblies.

7. The cylinder block cover mounting mechanism according to any one of claims 1 to 6, characterized in that: The tile cover material taking clamping claw assembly is arranged on one side of the cylinder body positioning assembly, and the tile cover installation clamping claw assembly is arranged above the cylinder body positioning assembly.

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