Abrasive belt polishing equipment of planer type milling machine

By designing adjustable product polishing components and servo motor adjustment system in the belt polishing equipment of the gantry milling machine, the slipping problem caused by belt slack is solved, achieving a more efficient polishing effect and a longer belt service life.

CN222873838UActive Publication Date: 2025-05-16DONGGUAN BOHO MASCH MFG CO LTD

Patent Information

Application Number
CN202420449104.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-05-16
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

During the plane machining process, the sand belt will relax after being used for a period of time, causing the sand belt to slip and cannot be effectively polished. The sand belt needs to be replaced frequently, which wastes resources.

Method used

A gantry milling machine belt polishing equipment is designed, using adjustable product polishing components. Through the servo motor and the adjustment gear system, the tightness of the belt is adjusted in real time to ensure that the belt is always in the best polishing state.

Benefits of technology

It effectively avoids the slippage of the belt, improves the polishing effect, extends the service life of the belt, reduces the replacement frequency, and improves the processing quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222873838U_ABST
    Figure CN222873838U_ABST
Patent Text Reader

Abstract

The utility model discloses a planer type milling machine abrasive belt polishing device which comprises a mounting table, a front-back moving sliding table for driving a product to move front and back is arranged on the mounting table, and a horizontally-arranged planer type mounting frame is arranged on the mounting table. A left moving lead screw sliding table and a right moving lead screw sliding table which are horizontally arranged are arranged at the two ends of the gantry mounting frame respectively, a polishing device and a milling device are arranged on the left moving lead screw sliding table and the right moving lead screw sliding table respectively, the milling device is used for cutting a product, and the polishing device is used for polishing the product. The tightness degree of the abrasive belt can be adjusted, the abrasive belt can be tightened on the driving shaft roller and the driven shaft roller, at the moment, the tightness degree of the abrasive belt is the best polishing state, the polishing effect is the best when a product is polished, and the machining quality of the milling and grinding compound machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plane machining equipment, in particular to a gantry milling machine abrasive belt polishing equipment. Background Art

[0002] At present, in the production of plane machining, milling and grinding are mostly used, which have stable quality and can adjust the processing accuracy according to needs. Various milling and grinding equipment are also widely used in the plane processing production of products of different specifications. With the development of automation technology, in order to reduce the turnover of workpieces between different equipment and improve processing efficiency, current processing equipment can combine milling and grinding into one processing equipment, greatly improving site utilization efficiency and reducing manpower and material costs.

[0003] Referring to Chinese patent publication number CN213592231U, a high-efficiency milling and grinding compound machine is disclosed, including a base, a milling support, a grinding support, a milling assembly and a grinding assembly, wherein the milling assembly is connected to the gear assembly in a transmission manner, and the gear assembly is installed above the workbench through a milling sliding module, and the milling sliding module can slide relative to the milling support in the Y direction and the Z direction, and drive the gear assembly and the milling assembly to move above the workbench in the Y direction and the Z direction. The utility model can provide a continuous and stable cutting power for the milling cutter by arranging a gear assembly on the milling module, ensure that the milling cutter maintains a continuous and stable cutting trajectory during cutting, ensure milling accuracy and improve milling efficiency; at the same time, the smoothly running milling module can reduce the vibration of the whole machine, reduce the influence of the milling and grinding compound machine on grinding finishing, and improve the processing quality of the milling and grinding compound machine.

[0004] However, during the polishing process, huge friction will be generated between the sanding belt and the parts, and the sanding belt will become loose after being used for a period of time, causing the sanding belt to slip and unable to polish the product. At this time, the sanding belt can only be replaced and scrapped. However, in addition to being loose, the sanding belt itself can still meet the grinding and polishing needs. Therefore, a structure with adjustable tightness is proposed. Utility Model Content

[0005] The utility model aims to provide a gantry milling machine abrasive belt polishing device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A gantry milling machine belt polishing equipment comprises a mounting table, on which is provided a forward and backward movable slide for driving a product to move forward and backward, and the movable slide in this embodiment can be a magnetic table, which adsorbs and fixes the parts by high-strength magnetic force; a horizontally arranged gantry mounting frame is provided on the mounting table, and both ends of the gantry mounting frame are respectively provided with a horizontally arranged left movable screw slide and a right movable screw slide, and a polishing device and a milling device are respectively provided on the left movable screw slide and the right movable screw slide, the milling device performs cutting operations on the product, and the polishing device performs polishing operations on the product, and an adjustable product polishing component is provided in the polishing device; in the utility model, the tightness of the sand belt can be adjusted, and the sand belt will be tightened on the active shaft roller and the driven shaft roller. At this time, the tightness of the sand belt is in the optimal polishing state, and the polishing effect is optimal and best when the product is polished, thereby improving the processing quality of the milling and grinding compound machine.

[0008] According to a further technical solution, the polishing device comprises a first slide, the first slide is connected to the moving end of the left movable screw slide, a first lifting assembly is arranged on the first slide, and a product polishing assembly is arranged on the moving end of the first lifting assembly.

[0009] A further technical solution is that the product polishing assembly includes a polishing seat, the polishing seat is provided with an adjustment seat that slides together with the polishing seat, the polishing seat is provided with a driving shaft roller, the adjustment seat is provided with a driven shaft roller, the driving shaft roller and the driven shaft roller are sleeved with sanding belts, the polishing seat is provided with a polishing motor that is transmission-connected to the driving shaft roller, and the polishing seat is provided with a polishing adjustment part that controls the tightness of the sanding belt.

[0010] According to a further technical solution, the polishing adjustment part includes a servo motor, an adjustment gear is provided on the servo motor, four sliding rods are provided at the bottom of the adjustment seat, the four sliding rods are slidably matched with the polishing seat, one of the sliding rods is provided with an adjustment tooth plate, and the adjustment gear and the adjustment tooth plate are meshed with each other.

[0011] A further technical solution is that the milling device includes a second slide, the second slide is connected to the moving end of the right moving screw slide, the second slide is provided with a second lifting assembly, the second lifting assembly is provided with a mounting block, the mounting block is provided with a milling motor, and the milling motor is provided with a grinding disc.

[0012] Beneficial effects of the utility model:

[0013] The utility model drives the active shaft roller to rotate on the polishing seat through the operation of the polishing motor, and drives the sanding belt to rotate on the adjusting seat through the driven shaft roller, so that the bottom of the sanding belt performs a polishing operation on the surface of the product. The sanding belt will become loose after working for a period of time. By making the servo motor actuate, the conditional gear is driven to make the sliding rod rise slightly to achieve fine adjustment, so that the sanding belt is in a tense state, avoiding slipping and affecting the polishing effect of the workpiece, and at the same time extending the service life of the sanding belt.

[0014] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 : The three-dimensional structure of the utility model is shown in FIG. Figure 1 .

[0016] Figure 2 : The three-dimensional structure of the utility model is shown in FIG. Figure 2 .

[0017] Figure 3 : A three-dimensional structural schematic diagram of a polishing device of the present invention.

[0018] Figure 4 : A three-dimensional structural breakdown diagram of the polishing device of the utility model.

[0019] Figure 5 :for Figure 4 Enlarged view of point A in the middle.

[0020] Figure 6 : Schematic diagram of the three-dimensional structure of the milling device of the utility model.

[0021] Figure 7 : Schematic diagram of the cross-sectional structure of the polishing component of the present utility model.

[0022] Figure markings: 1-mounting table, 2-forward and backward moving slide, 21-gantry mounting frame, 22-left moving screw slide, 23-right moving screw slide, 3-polishing device, 30-first slide, 31-first lifting assembly, 32-polishing seat, 33-adjusting seat, 34-driving shaft roller, 35-driven shaft roller, 321-polishing motor, 36-abrasive belt, 37-servo motor, 38-adjusting gear, 39-sliding rod, 390-adjusting gear plate, 4-milling device, 41-second slide, 42-second lifting assembly, 43-mounting block, 44-milling motor, 45-grinding disc, 5-pressure sensor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] Please refer to Figure 1-7 As shown; the utility model provides a technical solution: a gantry milling machine belt polishing device, comprising a mounting table 1, the mounting table 1 is provided with a forward and backward moving slide 2 for driving the product to move forward and backward, the mounting table 1 is provided with a horizontally arranged gantry mounting frame 21, the two ends of the gantry mounting frame 21 are respectively provided with a horizontally arranged left moving screw slide 22 and a right moving screw slide 23, the left moving screw slide 22 and the right moving screw slide 23 are respectively provided with a polishing device 3 and a milling device 4, the milling device 4 performs a cutting operation on the product, and the polishing device 3 performs a polishing operation on the product.

[0025] When the utility model is in use, after the product is placed on the movable end of the front and rear movable slides 2 for limit fixing, the milling device 4 can be driven by the right movable screw slide 23 to move horizontally to perform horizontal cutting operations on the surface of the product. Then, the polishing device 3 can be driven by the left movable screw slide 22 to move horizontally to polish the product. The surface of the product after cutting is polished and smooth, thereby improving the processing quality of the milling and grinding compound machine.

[0026] In this embodiment, refer to Figure 3 As shown, the polishing device 3 includes a first slide 30, and the first slide 30 is connected to the moving end of the left movable screw slide 22. A first lifting assembly 31 is provided on the first slide 30, and a product polishing assembly is provided on the moving end of the first lifting assembly 31. When the first lifting assembly 31 works and drives the product polishing assembly to move downward, the position of the sanding belt 36 moves downward, and the surface of the product is polished.

[0027] In this embodiment, refer to Figure 4 and Figure 5 As shown, the product polishing assembly includes a polishing seat 32, on which an adjustment seat 33 slidably matched therewith is provided, on which a driving shaft roller 34 is provided, on which a driven shaft roller 35 is provided, on which the driving shaft roller 34 and the driven shaft roller 35 are sleeved with abrasive belts 36, on which a polishing motor 321 drivingly connected to the driving shaft roller 34 is provided on the polishing seat 32, and on which a polishing adjustment member for controlling the tightness of the abrasive belt 36 is provided; the polishing adjustment member includes a servo motor 37, on which an adjustment gear 38 is provided, and at the bottom of the adjustment seat 33 four sliding rods 39 are provided, and the four sliding rods 39 are slidably matched with the polishing seat 32, and one of the sliding rods 39 is provided with an adjustment tooth plate 390, and the adjustment gear 38 and the adjustment tooth plate 390 are meshed with each other;

[0028] During grinding, the polishing motor 321 drives the active shaft roller 34 to rotate on the polishing seat 32, which drives the sand belt 36 to rotate on the adjusting seat 33 through the driven shaft roller 35, so that the bottom of the sand belt 36 polishes the surface of the product. The sand belt 36 may become loose after a period of time. During the polishing process, a huge friction force will be generated between the sand belt and the parts. When the sand belt is in a loose state, it will slip. The specific situation can be determined by manual observation. The servo motor 37 is activated by manual control. The conditional gear is driven to slightly raise the sliding rod to achieve fine adjustment, so that the sand belt is always in a tense state to avoid slipping, which affects the polishing effect of the workpiece and prolongs the service life of the sand belt. Preferably, the servo motor 37 is a double-headed motor, and gears are provided at both ends of the motor. There are two sliding rods 39 with adjusting tooth plates 390, which are symmetrically arranged, so that the force is more uniform and the adjustment is more precise.

[0029] In addition, when the sanding belt cannot be used any more and needs to be replaced, the above structure can be used to shorten the distance between the polishing seat and the adjusting seat as much as possible to make the sanding belt loose. After that, the sanding belt can be taken out, and then a new sanding belt can be put on the active shaft roller and the driven shaft roller. Finally, the adjusting component is started to increase the distance between the polishing seat and the adjusting seat so that the new sanding belt is in a taut state. The sanding belt can be replaced without disassembling parts, which is convenient for workers to operate.

[0030] Furthermore, one end of the sliding rod with the adjusting tooth plate is slidably connected to the polishing seat 32. Since the adjusting tooth plate is meshed with the adjusting gear, the sliding rod of the adjusting tooth plate will not slide down under the premise that the adjusting gear does not move. In this embodiment, the other end of the sliding rod of the adjusting tooth plate will not directly contact the adjusting seat 33, but a pressure sensor 5 is provided at the end. The pressure sensor 5 is close to the bottom surface of the adjusting seat 33. Under normal circumstances, the sanding belt is in a taut state, and the force applied by the sanding belt on the driven shaft roller 35 and the adjusting seat 33 will fluctuate within a certain range, that is, the force detected by the pressure sensor 5 will fluctuate within a certain range. When the sanding belt is in a relaxed state, the force applied to the driven shaft roller 35 and the adjusting seat 33 will decrease, that is, the force detected by the pressure sensor 5 will become less.

[0031] Using the above principle, a threshold range is preset in the control system. When the value detected by the pressure sensor 5 is smaller than the threshold range, the control system triggers the servo motor to push the sliding rod slightly up. At this time, the value of the pressure sensor 5 will continue to increase. When the value of the pressure sensor 5 reaches the threshold again, the servo motor stops moving.

[0032] It should be noted that when adjustment is required, the control system should sound an alarm, and then the entire equipment should be stopped. After the adjustment is completed, the sliding rod and the polishing seat 32 can be locked by nuts or the like to fix the relative position.

[0033] In this embodiment, refer to Figure 7 As shown, the milling device 4 includes a second slide 41, the second slide 41 is connected to the moving end of the right movable screw slide 23, the second slide 41 is provided with a second lifting assembly 42, the second lifting assembly 42 is provided with a mounting block 43, the mounting block 43 is provided with a milling motor 44, and the milling motor 44 is provided with a grinding disc 45.

[0034] When cutting the product, the second lifting assembly 42 will drive the grinding disc 45 to move downward to cut the product, and the milling motor 44 will drive the grinding disc 45 to rotate to cut the surface of the product.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gantry milling machine belt polishing device, characterized in that: The invention comprises a mounting platform (1), wherein a forward and backward movable slide (2) is provided on the mounting platform (1) for driving a product to move forward and backward, wherein a horizontally arranged gantry mounting frame (21) is provided on the mounting platform (1), wherein two ends of the gantry mounting frame (21) are respectively provided with a horizontally arranged left movable screw slide (22) and a right movable screw slide (23), wherein a polishing device (3) and a milling device (4) are respectively provided on the left movable screw slide (22) and the right movable screw slide (23), wherein an adjustable product polishing component is provided in the polishing device (3).

2. A gantry milling machine abrasive belt polishing device according to claim 1, characterized in that: The polishing device (3) comprises a first slide seat (30), the first slide seat (30) is connected to the movable end of the left movable screw slide (22), a first lifting assembly (31) is arranged on the first slide seat (30), and a product polishing assembly is arranged on the movable end of the first lifting assembly (31).

3. A gantry milling machine abrasive belt polishing device according to claim 1 or 2, characterized in that: The product polishing assembly comprises a polishing seat (32), the polishing seat (32) is provided with an adjustment seat (33) which is slidably matched with the polishing seat (32), the polishing seat (32) is provided with a driving shaft roller (34), the adjustment seat (33) is provided with a driven shaft roller (35), the driving shaft roller (34) and the driven shaft roller (35) are sleeved with a sanding belt (36), the polishing seat (32) is provided with a polishing motor (321) which is transmission-connected with the driving shaft roller (34), and the polishing seat (32) is provided with a polishing adjustment member for controlling the tightness of the sanding belt (36).

4. A gantry milling machine abrasive belt polishing device according to claim 3, characterized in that: The polishing adjustment member comprises a servo motor (37), an adjustment gear (38) is provided on the servo motor (37), four sliding rods (39) are provided at the bottom of the adjustment seat (33), the four sliding rods (39) are slidably matched with the polishing seat (32), one of the sliding rods (39) is provided with an adjustment tooth plate (390), and the adjustment gear (38) and the adjustment tooth plate (390) are meshed with each other.

5. The abrasive belt polishing device for a gantry milling machine according to claim 1, characterized in that: The milling device (4) comprises a second slide (41), the second slide (41) is connected to the moving end of the right movable screw slide (23), a second lifting assembly (42) is provided on the second slide (41), a mounting block (43) is provided on the second lifting assembly (42), a milling motor (44) is provided on the mounting block (43), and a grinding disc (45) is provided on the milling motor (44).

Citation Information

Patent Citations

  • Efficient milling and grinding compound machine

    CN213592231U

Cited By

  • Abrasive belt polishing device of numerical control planer type milling machine

    CN122274796A