Novel multifunctional aluminum punching and sawing all-in-one machine
By designing a new all-in-one multi-function aluminum punching saw machine, the automated double-side punching and cutting of aluminum is solved, and the problems of inconvenience and inefficiency of aluminum are improved in the existing technology, and the punching efficiency and cleaning convenience are improved.
Patent Information
- Application Number
- CN202421888344.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-06
AI Technical Summary
In the prior art, cutting and punching of aluminum materials require two sets of equipment, and the punching equipment cannot punch both sides of the aluminum materials at the same time, resulting in inconvenience in processing and inefficiency.
A new multi-functional aluminum punching sawing machine has been designed, with punching and cutting functions. The aluminum material is clamped and fed through the clamping and feeding device to realize automated double-side punching and cutting.
The integrated machine can punch both sides of the aluminum at the same time, meet individual punching needs, improve punching efficiency, and make cleaning more convenient and quick through the design of slag collecting grooves.
Smart Images

Figure CN222873847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum plate processing, in particular to a new multifunctional aluminum material punching and sawing integrated machine. Background Art
[0002] The existing process equipment is to place the aluminum material on a cutting machine to cut the required size, and then punch it on the punching equipment. If multiple holes need to be punched, the mold needs to be replaced to adjust the punching position. This process requires two sets of equipment, at least two people, and a turnover site and turnover vehicle; manual loading and unloading processes are also prone to safety accidents. The new multifunctional aluminum punching and sawing machine can solve this problem. It only requires manual or mechanical arms to place the aluminum material on the equipment to achieve automatic punching, cutting and unloading; it avoids waste of personnel, equipment, and sites, and also prevents the occurrence of safety accidents.
[0003] In the prior art, the Chinese patent document (Announcement No.: CN204294730U, Patent Name: A U-shaped bracket punching die) discloses in the technical scheme that "it includes an upper die base and a lower die base, a mounting plate is provided at the lower end of the upper die base, a punching die is provided between the mounting plate and the lower die base, the bottom end of the punching die is fixed to the lower die base, a pressing plate is provided at the top of the punching die, a pull rod is provided at the pressing plate, the top end of the pull rod passes through the mounting plate and is arranged in the upper die base, a spring is sleeved on the outer wall of the pull rod, the two ends of the spring are respectively in contact with the pressing plate and the mounting plate, a die handle is provided in the upper die base, the bottom end of the die handle passes through the upper die base and is arranged in the cavity of the fixed wedge plate, and the bottom of the die handle is provided in the cavity of the fixed wedge plate. A punching punch is fixed at the end, and the punching punch is set in the punching die after passing through the cavity and the pressure plate. Guide grooves are set on both sides of the upper end of the lower die seat, and a clamping plate and a movable wedge plate are respectively set on the guide grooves. A spring is set between the clamping plate and the movable wedge plate, one end of the spring is connected to the clamping plate, and the other end is connected to the movable wedge plate. The clamping plate is fixedly connected to the lower die seat through a hexagonal screw, and the movable wedge plate is provided with a punch. A through hole is provided at the upper end of the clamping plate, and the position of the through hole is consistent with that of the punch. An inclined surface is provided on the top of the movable wedge plate, and a fixed wedge plate is provided between the upper die seat and the lower die seat. The upper end of the fixed wedge plate is connected to the mounting plate and the upper die seat through a hexagonal screw, and the lower end of the fixed wedge plate is provided with an inclined surface.
[0004] Combined with the description and drawings of the patent document, the punching die drives the pressure plate to press the plate downward through the upper die seat, so that the punching punch and the punching die jointly complete the punching process on the top of the workpiece. However, the punching die can only punch holes in the middle of the plate. Currently, there is no public equipment that can perform punching processing on both sides of aluminum materials at the same time, which cannot meet individual punching needs and is not convenient for processing. Utility Model Content
[0005] The utility model overcomes the shortcomings of the prior art and provides a new multifunctional aluminum punching and sawing machine. The machine has punching and cutting functions and can punch holes on both sides of the aluminum material at the same time, which not only effectively meets individual punching needs but also improves punching efficiency.
[0006] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0007] A new type of multifunctional aluminum punching and sawing machine includes a frame and a punching device, wherein a clamping and feeding device is slidably connected above the frame, the clamping and feeding device is arranged on one side of the punching device, and a cutting device is arranged on the other side of the punching device. The punching device is provided with a double-hole punching die base and a double-hole punching assembly, and the double-hole punching die base is provided with a processing groove. When the plate is clamped and placed in the processing groove, the double-hole punching assembly is vertically lifted and lowered relative to the double-hole punching die base to punch.
[0008] Furthermore, the punching device also includes a support seat, which is provided with a punching cylinder, and a support assembly is provided under the punching rod of the punching cylinder. The support assembly is vertically slidably inserted in the middle of the double-hole punching die seat, one end of the double-hole punching assembly is arranged in the support assembly, and the other end of the double-hole punching assembly is arranged on the processing groove. The support assembly is provided with a mounting frame, and a plurality of springs are distributed between the mounting frame and the double-hole punching die seat.
[0009] Furthermore, the double-hole stamping die base is provided with a plurality of first plug-in holes, and a plurality of second plug-in holes are provided at the bottom of the support base. The double-hole stamping assembly, the first plug-in holes and the second plug-in holes correspond to each other. A first slag guide is provided below the second plug-in hole, and a first slag collecting box is provided below the first slag guide.
[0010] Furthermore, the clamping and feeding device includes a mounting plate, a first cylinder is arranged above the mounting plate, a cylinder rod of the first cylinder is threadedly connected to a connecting piece, the connecting piece is provided with a mounting seat, the mounting seat is laterally slidably inserted on the mounting plate, a first clamping piece is arranged below the mounting seat, a first rack is arranged above the first clamping piece, the first rack is meshingly connected to the first gear, the first gear is meshingly connected to the second rack, a second clamping piece is arranged below the second rack, a plurality of third sliders are arranged on both sides above the first clamping piece and the second clamping piece, the third slider is slidably connected to the third linear rail, and the third linear rail is fixedly arranged below the mounting plate.
[0011] Furthermore, a supporting platform is arranged above the frame, first linear rails are arranged on both sides of the supporting platform, a motor seat is arranged on the side of the mounting plate, a first motor is arranged on the motor seat, the first motor is connected to a second gear, the second gear is meshingly connected to a third rack, a plurality of first sliders are arranged on both sides below the mounting plate, the first slider is slidably connected to the first linear rail, and the third rack is arranged on the side of the first linear rail.
[0012] Furthermore, the cutting device includes a second motor and a fixed frame, the second motor is connected to a saw blade, a moving platform is arranged below the second motor, a screw nut seat is arranged below the moving platform, the screw nut seat is connected to a screw, one end of the screw is connected to a third motor, the other end of the screw is rotatably connected to a fixed frame, a plurality of second sliders are distributed on both sides of the screw nut seat, the second sliders are slidably connected to second linear rails, and the second linear rails are arranged on the fixed frame.
[0013] Furthermore, a fixed plate is arranged above the second motor, the fixed plate is provided with a slide groove, the saw blade is slidably connected in the slide groove, and a second slag collecting box is arranged on the front side of the movable platform, and the saw blade is arranged in the second slag collecting box.
[0014] Furthermore, a connecting frame is arranged above the fixed plate, the connecting frame is provided with a second cylinder, the cylinder rod of the second cylinder is connected to a moving block, chip guards are arranged on both sides of the moving block, and a saw blade is arranged below the moving block.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The all-in-one machine has punching and cutting functions. The aluminum material is clamped and fed through a clamping and feeding device, and then transported to the punching device for double-sided punching, and finally transported to the cutting device for cutting. It not only effectively meets individual punching needs, but also improves punching efficiency. At the same time, during the aluminum processing process, waste slag will enter the corresponding slag collecting trough, making cleaning more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a general diagram of a new integrated multifunctional aluminum punching and sawing machine according to an embodiment of the utility model;
[0019] Figure 2 The clamping feeding device of the utility model embodiment is schematically shown in FIG. Figure 1 ;
[0020] Figure 3 The clamping feeding device of the utility model embodiment is schematically shown in FIG. Figure 2 ;
[0021] Figure 4 It is a partial schematic diagram of the clamping and feeding device of an embodiment of the utility model;
[0022] Figure 5 It is a schematic diagram of a punching device in an embodiment of the utility model;
[0023] Figure 6 is a cross-sectional view of a punching device according to an embodiment of the utility model;
[0024] Figure 7 It is a partial schematic diagram of a new all-in-one multifunctional aluminum punching and sawing machine according to an embodiment of the utility model;
[0025] Figure 8 It is a schematic diagram of a cutting device, a fixing plate, a second slag collecting box, a second cylinder, a moving block, a connecting frame and a chip blocking piece according to an embodiment of the utility model;
[0026] Fig. 9 The cutting device and the second slag collecting box of the utility model are schematically shown in FIG. Figure 1 ;
[0027] Fig.10 The cutting device and the second slag collecting box of the utility model are schematically shown in FIG. Figure 2 ;
[0028] Fig.11 It is a schematic diagram of a fixed plate, a second cylinder, a moving block, a connecting frame and a chip blocking piece of an embodiment of the utility model.
[0029] In the figure: 1-frame, 2-punching device, 201-double-hole stamping die base, 2011-first plug hole, 202-double-hole stamping assembly, 203-support seat, 2031-second plug hole, 204-stamping cylinder, 205-support assembly, 206-mounting frame, 207-spring, 3-clamping feeding device, 301-mounting plate, 302-first cylinder, 303-connecting piece, 304-mounting seat, 305-first clamping piece, 306-first rack, 307-first gear, 308-second rack, 309-second clamping piece, 310-motor seat, 311-first motor, 312-first Second gear, 313-third rack, 314-third slider, 315-third linear rail, 316-first slider, 4-cutting device, 401-second motor, 402-saw blade, 403-moving table, 404-second slider, 405-second linear rail, 406-fixed frame, 407-screw nut seat, 408-screw, 409-third motor, 410-fixed seat, 5-first slag guide, 6-first slag box, 7-supporting platform, 8-first linear rail, 9-fixed plate, 901-chute, 10-second slag box, 11-second cylinder, 12-moving block, 13-connecting frame, 14-chip stopper. DETAILED DESCRIPTION
[0030] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0031] like Figure 1 As shown, a new type of multifunctional aluminum punching and sawing machine includes a frame 1 and a punching device 2. A clamping and feeding device 3 is slidably connected above the frame 1. The clamping and feeding device 3 is arranged on one side of the punching device 2. A cutting device 4 is arranged on the other side of the punching device 2. The punching device 2 is provided with a double-hole punching die base 201 and a double-hole punching assembly 202. The double-hole punching die base 201 is provided with a processing slot. When the plate is clamped and placed in the processing slot, the double-hole punching assembly 202 is vertically lifted and lowered relative to the double-hole punching die base 201 to punch. The all-in-one machine has punching and cutting functions, and when punching, both sides of the aluminum material can be punched at the same time, which not only effectively meets individual punching needs, but also improves punching efficiency.
[0032] Specifically, Figures 2 to 4 As shown, the clamping and feeding device 3 includes a mounting plate 301, a first cylinder 302 is arranged above the mounting plate 301, a cylinder rod of the first cylinder 302 is threadedly connected with a connecting piece 303, the connecting piece 303 is provided with a mounting seat 304, the mounting seat 304 is laterally slidably inserted on the mounting plate 301, a first clamping member 305 is arranged below the mounting seat 304, a first rack 306 is arranged above the first clamping member 305, and the first rack 306 is meshedly connected with a first gear 3 07, the first gear 307 is meshedly connected with the second rack 308, a second clamping member 309 is arranged below the second rack 308, a plurality of third sliders 314 are arranged on both sides above the first clamping member 305 and the second clamping member 309, the third slider 314 is slidably connected with the third linear rail 315, and the third linear rail 315 is fixedly arranged below the mounting plate 301, and the cylinder rod of the first cylinder 302 contracts to push the mounting seat 304 to move inward through the connecting member 303, The mounting seat 304 will drive the first clamping member 305 and the first rack 306 to move inward, the movement of the first rack 306 will drive the first gear 307 to rotate, the first gear 307 will drive the second rack 308 to move in the opposite direction, the second rack 308 will drive the second clamping member 309 to move in the opposite direction, so that the first clamping member 305 and the first rack 306 are close to each other, thereby achieving a clamping effect on the aluminum material, the extension of the cylinder rod of the first cylinder 302 will push the mounting seat 304 to move outward through the connecting member 303, the mounting seat 304 will drive the first clamping member 305 and the first rack 306 to move outward, the movement of the first rack 306 will drive the first gear 307 to rotate, the first gear 307 will drive the second rack 308 to move in the opposite direction, the second rack 308 will drive the second clamping member 309 to move in the opposite direction, so that the first clamping member 305 and the first rack 306 are away from each other, thereby releasing the clamping effect on the aluminum material.
[0033] A supporting platform 7 is arranged above the frame 1, and first linear rails 8 are arranged on both sides of the supporting platform 7. A motor seat 310 is arranged on the side of the mounting plate 301, and a first motor 311 is arranged on the motor seat 310. The first motor 311 is connected to the second gear 312, and the second gear 312 is meshed and connected to the third rack 313. A plurality of first sliders 316 are arranged on both sides below the mounting plate 301, and the first slider 316 is slidably connected to the first linear rail 8, and the third rack 313 is arranged on the side of the first linear rail 8. The supporting platform 7 is used to support aluminum materials. When the aluminum materials are clamped, the first motor 311 is started to drive the second gear 312 to rotate, and the second gear 312 cooperates with the third rack 313 for transmission, so that the mounting plate 301 can perform a linear motion on the first linear rail 8 through the first slider 316, so that the clamping and feeding device 3 can achieve the feeding operation.
[0034] like Figure 5 to Figure 6 As shown, the punching device 2 also includes a support seat 203, the support seat 203 is provided with a punching cylinder 204, a support assembly 205 is provided below the punching rod of the punching cylinder 204, the support assembly 205 is vertically slidably inserted in the middle of the double-hole punching die seat 201, one end of the double-hole punching assembly 202 is arranged in the support assembly 205, and the other end of the double-hole punching assembly 202 is arranged on the processing slot, the support assembly 205 is provided with a mounting frame 206, and a plurality of springs 207 are distributed between the mounting frame 206 and the double-hole punching die seat 201. The mounting frame 206 supports the supporting assembly 205. Under the action of the spring 207, the supporting assembly 205 can move up and down in the middle of the double-hole stamping die base 201. When the stamping rod of the stamping cylinder 204 is pressed down, it will drive the supporting assembly 205 and the double-hole stamping assembly 202 to move downward, so that the double-hole stamping assembly 202 can perform punching operations on both sides of the aluminum material. U-shaped protrusions are formed on the front and back sides of the double-hole stamping die base 201. When the aluminum material enters the processing groove, it can play a certain limiting role, effectively avoiding the offset of the punching position.
[0035] like Figure 6 to Figure 7 As shown, the double-hole stamping die base 201 is provided with a plurality of first plug-in holes 2011, and a plurality of second plug-in holes 2031 are provided at the bottom of the support base 203. The double-hole stamping assembly 202, the first plug-in hole 2011 and the second plug-in hole 2031 correspond to each other. A first slag guide 5 is provided below the second plug-in hole 2031, and a first slag collecting box 6 is provided below the first slag guide 5. When punching, the double-hole stamping assembly 202 will pass through the first plug-in hole 2011 and the second plug-in hole 2031 in sequence, thereby pushing the waste slag generated during punching to the first slag guide 5, and finally falling into the first slag collecting box 6 through the first slag guide 5, which is convenient for cleaning.
[0036] like Figures 8 to 11As shown, the cutting device 4 includes a second motor 401 and a fixed frame 406, the second motor 401 is connected to a saw blade 402, a moving platform 403 is arranged below the second motor 401, a screw nut seat 407 is arranged below the moving platform 403, the screw nut seat 407 is connected to a screw 408, one end of the screw 408 is connected to a third motor 409, the other end of the screw 408 is rotatably connected to a fixed seat 410, a plurality of second sliders 404 are distributed on both sides of the screw nut seat 407, the second slider 404 is slidably connected to a second linear rail 405, the second linear rail 405 is arranged on the fixed frame 406, a fixed plate 9 is arranged above the second motor 401, and the fixed plate 9 is provided with a slide groove 9 01, the saw blade 402 is slidably connected in the slide groove 901, and a second slag box 10 is arranged on the front side of the moving platform 403. The saw blade 402 is arranged in the second slag box 10. During cutting, the second motor 401 drives the saw blade 402 to rotate, while the third motor 409 drives the screw rod 408 to rotate, and the screw rod 408 drives the screw rod nut seat 407 to move horizontally, and the screw rod nut seat 407 drives the moving platform 403 and the second motor 401 to move horizontally, thereby driving the saw blade 402 to slide horizontally in the slide groove 901, thereby cutting the aluminum material horizontally, and the waste slag generated when the cutting device 4 cuts the aluminum material will enter the second slag box 10, and finally be vacuum-extracted and cleaned by external equipment.
[0037] A connecting frame 13 is arranged above the fixed plate 9, and a second cylinder 11 is arranged on the connecting frame 13. The cylinder rod of the second cylinder 11 is connected to a moving block 12, and chip guards 14 are arranged on both sides of the moving block 12. The saw blade 402 is arranged below the moving block 12. During the cutting process, the extension of the cylinder rod of the second cylinder 11 will drive the moving block 12 and the chip guard 14 to move downward, and the chip guard 14 can play a shielding role to prevent waste slag from splashing.
[0038] Working principle: The aluminum material is placed on the supporting platform 7, and the aluminum material is clamped and fixed by the clamping and feeding device 3 and then conveyed. When the aluminum material is conveyed to the processing slot, the clamping and feeding device 3 stops conveying, and the punching device 2 punches the aluminum material. After the punching is completed, the clamping and feeding device 3 continues to convey and moves the aluminum material to the cutting device 4 for cutting.
[0039] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A new type of multifunctional aluminum punching and sawing machine, characterized in that: The invention comprises a frame (1) and a punching device (2), wherein a clamping and feeding device (3) is slidably connected above the frame (1), the clamping and feeding device (3) is arranged on one side of the punching device (2), and a cutting device (4) is arranged on the other side of the punching device (2), the punching device (2) is provided with a double-hole punching die seat (201) and a double-hole punching assembly (202), the double-hole punching die seat (201) is provided with a processing slot, and when a plate is clamped and placed in the processing slot, the double-hole punching assembly (202) is vertically lifted relative to the double-hole punching die seat (201) to punch.
2. The multifunctional aluminum material punching and sawing machine according to claim 1 is characterized in that: The punching device (2) further comprises a support seat (203), the support seat (203) being provided with a punching cylinder (204), a support assembly (205) being provided below the punching rod of the punching cylinder (204), the support assembly (205) being vertically slidably inserted in the middle of the double-hole punching die seat (201), one end of the double-hole punching assembly (202) being arranged in the support assembly (205), and the other end of the double-hole punching assembly (202) being arranged on the processing slot, the support assembly (205) being provided with a mounting frame (206), and a plurality of springs (207) being distributed and provided between the mounting frame (206) and the double-hole punching die seat (201).
3. The multifunctional aluminum material punching and sawing machine according to claim 2 is characterized in that: The double-hole punching die base (201) is provided with a plurality of first plug-in holes (2011), the bottom of the support base (203) is provided with a plurality of second plug-in holes (2031), the double-hole punching assembly (202), the first plug-in holes (2011) and the second plug-in holes (2031) correspond to each other, a first slag guide (5) is provided below the second plug-in holes (2031), and a first slag collecting box (6) is provided below the first slag guide (5).
4. The multifunctional aluminum material punching and sawing new integrated machine according to claim 1, characterized in that: The clamping and feeding device (3) comprises a mounting plate (301), a first cylinder (302) is arranged above the mounting plate (301), a cylinder rod of the first cylinder (302) is threadedly connected to a connecting piece (303), the connecting piece (303) is provided with a mounting seat (304), the mounting seat (304) is laterally slidably plugged on the mounting plate (301), a first clamping piece (305) is arranged below the mounting seat (304), and a first rack (306) is arranged above the first clamping piece (305). The first rack (306) is meshedly connected with the first gear (307), the first gear (307) is meshedly connected with the second rack (308), a second clamping member (309) is arranged below the second rack (308), a plurality of third sliders (314) are arranged on both sides above the first clamping member (305) and the second clamping member (309), the third slider (314) is slidably connected with the third linear rail (315), and the third linear rail (315) is fixedly arranged below the mounting plate (301).
5. The multifunctional aluminum material punching and sawing machine according to claim 4 is characterized in that: A support platform (7) is arranged above the frame (1), first linear rails (8) are arranged on both sides of the support platform (7), a motor seat (310) is arranged on the side of the mounting plate (301), a first motor (311) is arranged on the motor seat (310), the first motor (311) is connected to a second gear (312), the second gear (312) is meshedly connected to a third rack (313), a plurality of first sliders (316) are arranged on both sides below the mounting plate (301), the first sliders (316) are slidably connected to the first linear rail (8), and the third rack (313) is arranged on the side of the first linear rail (8).
6. The multifunctional aluminum material punching and sawing new integrated machine according to claim 1, characterized in that: The cutting device (4) comprises a second motor (401) and a fixed frame (406), the second motor (401) is connected to a saw blade (402), a moving platform (403) is arranged below the second motor (401), a screw nut seat (407) is arranged below the moving platform (403), the screw nut seat (407) is connected to a screw (408), one end of the screw (408) is connected to a third motor (409), the other end of the screw (408) is rotatably connected to a fixed frame (410), a plurality of second sliders (404) are distributed on both sides of the screw nut seat (407), the second sliders (404) are slidably connected to second linear rails (405), and the second linear rails (405) are arranged on the fixed frame (406).
7. The multifunctional aluminum material punching and sawing machine according to claim 6 is characterized in that: A fixed plate (9) is arranged above the second motor (401), the fixed plate (9) is provided with a slide groove (901), the saw blade (402) is slidably connected in the slide groove (901), a second slag collecting box (10) is arranged on the front side of the movable platform (403), and the saw blade (402) is arranged in the second slag collecting box (10).
8. The multifunctional aluminum material punching and sawing machine according to claim 7 is characterized in that: A connecting frame (13) is arranged above the fixed plate (9), the connecting frame (13) is provided with a second cylinder (11), the cylinder rod of the second cylinder (11) is connected to a moving block (12), chip guards (14) are arranged on both sides of the moving block (12), and the saw blade (402) is arranged below the moving block (12).
Citation Information
Patent Citations
Punching die for U-shaped support
CN204294730U
Cited By
Multifunctional aluminum material punching and sawing all-in-one machine
CN118699784A