Green aerated brick producing, processing and cutting device
By designing a production, processing and cutting device for aerated brick brick blanks including a operating table, support frame, electric cylinder, lift frame, bolts, cutting ropes and mounting frames, the problem of inconvenient adjustment of cutting and brick embryo shaking in the prior art is solved, and the effect of flexible adjustment of cutting and improving cutting stability is achieved.
Patent Information
- Application Number
- CN202421566410.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing aerated brick brick blank production device is not convenient for adjusting and cutting according to the required aerated brick specifications, and the brick embryo is prone to shake or position shift during the cutting process, affecting the cutting quality.
A production, processing and cutting device for aerated brick blanks including a operating table, a support frame, an electric cylinder, a lift frame, a bolt, a cutting rope and a mounting frame is designed. By setting up structures such as electric cylinders, lifting frames and bolts, the position of the cutting rope can be adjusted according to the required aerated brick specifications to ensure cutting accuracy; at the same time, the brick embryo is fixed through structures such as rotating rods, rotating plates and clamping plates to avoid shaking and position deviation.
It realizes flexible adjustment of cutting according to the aerated bricks of different specifications to ensure the cutting quality; at the same time, through the design of the clamping plate, the shaking and positional deviation of the brick embryo during the cutting process is avoided, and the stability and accuracy of cutting are improved.
Smart Images
Figure CN222874898U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerated brick production, in particular to a device for producing, processing and cutting aerated brick blanks. Background Art
[0002] Aerated brick blank production refers to the production of aerated brick blanks (also called brick materials or brick blanks) through specific processes and equipment during the aerated brick manufacturing process, that is, the original molded body of aerated concrete blocks. Aerated brick blanks are made by mixing raw materials such as cement, lime, sand, and water, and then aerated materials (such as bubbling agents, aluminum powder, etc.) are used to generate pores in the mixture to form bubbles, thereby forming a lightweight masonry material. After the brick blank is made, it needs to be cut, and then it can be fired and other subsequent operations;
[0003] However, the existing devices are not convenient for adjusting and cutting the brick blanks according to the specifications of the aerated bricks to be produced, and the brick blanks may shake or shift in position during the cutting process, which will affect the cutting quality. In view of the above problems, the inventors propose an aerated brick blank production, processing and cutting device to solve the above problems. Utility Model Content
[0004] In order to solve the problem that it is inconvenient to adjust and cut according to the specifications of the produced aerated bricks and the brick blanks are unstable during the cutting process; the purpose of the utility model is to provide a production, processing and cutting device for aerated brick blanks.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a device for producing, processing and cutting aerated brick blanks, comprising an operating table, a support frame is installed on the outside of the operating table, an electric cylinder is installed on the top of the support frame, the output end of the electric cylinder is inserted through the support frame and fixed with a lifting frame, a plurality of mounting frames are installed below the lifting frame, a cutting rope is installed on the inside of the mounting frame, symmetrically distributed bolts are fixed on the top of the mounting frame, the bolts are movably inserted in the lifting frame, and a hexagonal nut is provided on the threaded sleeve on the outside of the bolt.
[0006] Preferably, a rotating rod is rotatably provided at the bottom end of the operating table, a rotating plate is provided on the fixed sleeve outside the rotating rod, connecting plates are rotatably provided at both ends of the rotating plate, a clamping plate is movably inserted in the operating table, and the end of the connecting plate away from the rotating plate is rotatably connected to the clamping plate, a fixed frame is fixed at the bottom end of the operating table, a worm is rotatably provided in the fixed frame, a worm gear is provided on the fixed sleeve outside the rotating rod, the worm gear and the worm gear are meshed with each other, a motor is installed on the outside of the fixed frame, and the end of the motor output shaft is inserted through the fixed frame and fixedly connected to the worm gear.
[0007] Preferably, supporting legs distributed in a rectangular array are fixedly provided at the bottom end of the operating table, a plurality of sliding grooves are opened in the operating table, the clamping plate is movably inserted in the sliding grooves, and symmetrically distributed adjustment grooves are opened in the lifting frame, and the bolts are movably inserted in the adjustment grooves.
[0008] Preferably, the cutting rope is mounted on the outside of the mounting frame by screws, the top of the lifting frame is fixed with symmetrically distributed auxiliary rods, the auxiliary rods are movably inserted in the supporting frame, and a protective pad is fixed on the inner side of the clamping plate.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] 1. In the utility model, the electric cylinder, lifting frame, bolts, cutting rope and mounting frame are arranged to cooperate with each other, so that the position of the cutting rope can be adjusted according to the specifications of the aerated bricks to be produced, so that the required specifications can be cut, thereby achieving the purpose of convenient adjustment and cutting;
[0011] 2. In the utility model, by arranging rotating rods, rotating plates, connecting plates, clamping plates, worm wheels and worms and other structures to cooperate with each other, the carrier of the brick embryo can be clamped and reinforced to avoid problems such as shaking and position displacement during cutting, thereby achieving the purpose of reinforcement. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0015] Figure 3 It is a side schematic diagram of the overall structure of the utility model;
[0016] Figure 4 For this utility model Figure 3 Enlarged structural diagram at B in the middle.
[0017] In the figure: 1. operating table; 11. supporting frame; 12. supporting leg; 2. electric cylinder; 21. lifting frame; 22. bolt; 23. mounting frame; 24. cutting rope; 25. adjusting slot; 26. hexagonal nut; 27. auxiliary rod; 3. rotating rod; 31. rotating plate; 32. connecting plate; 33. clamping plate; 34. protective pad; 35. sliding slot; 36. fixing frame; 37. worm; 38. worm wheel; 39. motor. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] like Figure 1-4 As shown, the utility model provides a device for producing, processing and cutting aerated brick blanks, comprising an operating table 1 for operating the brick blanks, a support frame 11 is installed on the outside of the operating table 1 for fixed support, an electric cylinder 2 is installed on the top of the support frame 11, the output end of the electric cylinder 2 is inserted through the support frame 11 and fixedly provided with a lifting frame 21, a plurality of mounting frames 23 are installed below the lifting frame 21, a cutting rope 24 is installed on the inside of the mounting frame 23, the electric cylinder 2 drives the cutting rope 24 to move downward, so that the brick blanks can be cut, symmetrically distributed bolts 22 are fixedly provided on the top of the mounting frame 23, the bolts 22 are movably inserted in the lifting frame 21, and a hexagonal nut 26 is provided on the outer threaded sleeve of the bolt 22, so that the cutting rope 24 can be adjusted conveniently, so that the specifications of the aerated bricks to be produced can be adjusted.
[0020] A rotating rod 3 is rotatably provided at the bottom end of the operating table 1, a rotating plate 31 is fixedly sleeved on the outside of the rotating rod 3, connecting plates 32 are rotatably provided at both ends of the rotating plate 31, a clamping plate 33 is movably inserted in the operating table 1, and one end of the connecting plate 32 away from the rotating plate 31 is rotatably connected to the clamping plate 33, a fixing frame 36 is fixedly provided at the bottom end of the operating table 1, a worm 37 is rotatably provided in the fixing frame 36, a worm gear 38 is fixedly sleeved on the outside of the rotating rod 3, the worm gear 38 and the worm 37 are meshed with each other, a motor 39 is installed on the outside of the fixing frame 36, and the end of the output shaft of the motor 39 is inserted through the fixing frame 36 and fixedly connected to the worm 37.
[0021] By adopting the above technical solution, the clamping plate 33 clamps the brick blank and its carrier to avoid shaking during the cutting process.
[0022] Support legs 12 distributed in a rectangular array are fixedly provided at the bottom end of the operating table 1 .
[0023] By adopting the above technical solution, the supporting legs 12 support the entire device.
[0024] A plurality of sliding grooves 35 are provided in the operating table 1 , and the clamping plates 33 are movably inserted in the sliding grooves 35 .
[0025] By adopting the above technical solution, the sliding groove 35 assists the clamping plate 33 to slide.
[0026] The lifting frame 21 is provided with symmetrically distributed adjustment slots 25 , and the bolts 22 are movably inserted in the adjustment slots 25 .
[0027] By adopting the above technical solution, the adjusting groove 25 facilitates the movement of the bolt 22, so that the position of the cutting rope 24 can be adjusted.
[0028] The cutting rope 24 is mounted on the outside of the mounting frame 23 by screws.
[0029] By adopting the above technical solution, it is convenient to install and disassemble the cutting rope 24.
[0030] Auxiliary rods 27 symmetrically distributed are fixedly disposed on the top of the lifting frame 21 , and the auxiliary rods 27 are movably inserted into the support frame 11 .
[0031] By adopting the above technical solution, the auxiliary rod 27 assists the lifting frame 21 to move up and down.
[0032] A protection pad 34 is fixedly disposed inside the clamping plate 33 .
[0033] By adopting the above technical solution, the protection pad 34 protects the carrier and the brick blank.
[0034] Working principle: first, place the carrier with the brick embryo on the operating table 1 and under the cutting rope 24, then start the motor 39 to make the motor 39 start working, the output shaft end of the motor 39 rotates to drive the worm 37 to rotate, the rotation of the worm 37 drives the mutually meshing worm gear 38 to rotate, the rotation of the worm gear 38 drives the rotating rod 3 to rotate, the rotation of the rotating rod 3 drives the rotating plate 31 to rotate, the rotation of the rotating plate 31 drives the two clamping plates 33 to move in opposite directions in the sliding groove 35 through the connecting plate 32, so that the brick embryo can be reinforced to avoid shaking during the cutting process. The problem is solved, and then the cutting rope 24 can be adjusted by processing the required aerated bricks. At this time, the bolt 22 can be moved in the adjusting groove 25, so that the mounting frame 23 can be moved, and the specifications of the cut aerated bricks can be adjusted by the distance between the two cutting ropes 24, so as to achieve the purpose of convenient adjustment. After the adjustment is completed, the mounting frame 23 can be fixed by the hexagonal nut 26, and then the electric cylinder 2 can be started to start working. The output end of the electric cylinder 2 drives the lifting frame 21 to move downward with the assistance of the auxiliary rod 27, and finally the brick blank is cut by the cutting rope 24.
[0035] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A device for producing, processing and cutting aerated brick blanks, comprising an operating table (1), characterized in that: A support frame (11) is installed on the outside of the operating table (1), an electric cylinder (2) is installed on the top of the support frame (11), an output end of the electric cylinder (2) is inserted into the support frame (11) and fixed with a lifting frame (21), a plurality of mounting frames (23) are installed below the lifting frame (21), and a cutting rope (24) is installed on the inside of the mounting frame (23); The top of the mounting frame (23) is fixedly provided with symmetrically distributed bolts (22), the bolts (22) are movably inserted in the lifting frame (21), and the outer sides of the bolts (22) are threadedly sleeved with hexagonal nuts (26).
2. The aerated brick blank production, processing and cutting device according to claim 1, characterized in that: A rotating rod (3) is rotatably provided at the bottom end of the operating table (1), a rotating plate (31) is fixedly sleeved outside the rotating rod (3), connecting plates (32) are rotatably provided at both ends of the rotating plate (31), a clamping plate (33) is movably inserted in the operating table (1), and one end of the connecting plate (32) away from the rotating plate (31) is rotatably connected to the clamping plate (33), a fixing frame (36) is fixedly provided at the bottom end of the operating table (1), a worm (37) is rotatably provided in the fixing frame (36), a worm wheel (38) is fixedly sleeved outside the rotating rod (3), and the worm wheel (38) and the worm (37) are meshed with each other, and a motor (39) is installed outside the fixing frame (36), and an output shaft end of the motor (39) is inserted through the fixing frame (36) and fixedly connected to the worm (37).
3. The aerated brick blank production, processing and cutting device according to claim 1, characterized in that: Support legs (12) distributed in a rectangular array are fixedly provided at the bottom end of the operating table (1).
4. The aerated brick blank production, processing and cutting device according to claim 2, characterized in that: A plurality of sliding grooves (35) are provided in the operating table (1), and the clamping plates (33) are movably inserted in the sliding grooves (35).
5. The aerated brick blank production, processing and cutting device according to claim 1, characterized in that: The lifting frame (21) is provided with symmetrically distributed adjustment slots (25), and the bolts (22) are movably inserted in the adjustment slots (25).
6. The aerated brick blank production, processing and cutting device according to claim 1, characterized in that: The cutting rope (24) is mounted on the outside of the mounting frame (23) by means of screws.
7. The aerated brick blank production, processing and cutting device according to claim 1, characterized in that: Auxiliary rods (27) that are symmetrically distributed are fixedly provided on the top of the lifting frame (21), and the auxiliary rods (27) are movably inserted into the support frame (11).
8. The aerated brick blank production, processing and cutting device according to claim 2, characterized in that: A protective pad (34) is fixedly provided on the inner side of the clamping plate (33).