Steel bar positioning device for prefabricated part

By designing a steel bar positioning device for prefabricated components, using the threaded connection between the positioning rod and the positioning sleeve, high-precision positioning of the steel bar is achieved, solving the problems of complex node connections and inaccurate positioning in the prior art, and improving construction efficiency and quality.

CN222874918UActive Publication Date: 2025-05-16CHINA MACHINERY INT ENG DESIGN & RES INST
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Patent Information

Application Number
CN202420757670.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-05-16
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

In the prior art, the node connections of reinforced concrete prefabricated components are complex, the quality is difficult to control, and the detection is difficult, resulting in limited construction efficiency and quality. Especially when connecting with mechanical sleeves, the positioning of the extended steel bars in the prefabricated components is required to be very accurate.

Method used

A steel bar positioning device for prefabricated components is designed, including a positioning end plate, a positioning rod and a positioning sleeve. The high-precision positioning of the steel bar is achieved through the external thread on the positioning rod and the internal thread of the positioning sleeve.

Benefits of technology

This device can realize the high-precision positioning of the extended steel bars of the prefabricated members, even reaching the micron level, improving construction efficiency and quality, and is suitable for mechanical sleeve connection methods.

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Abstract

The utility model discloses a steel bar positioning device for a prefabricated part, which is characterized in that the steel bar positioning device comprises a positioning end plate (1), a plurality of positioning rods (2) and a positioning sleeve (3), and the positioning rod (2) is arranged on the positioning end plate (1); the extending direction of the positioning rod (2) is perpendicular to the plane where the positioning end plate (1) is located, external threads are arranged on the positioning rod (2), the positioning sleeve (3) is provided with an internal thread through hole, and the positioning sleeve (3) is in threaded connection with the positioning rod (2). The positioning device has the advantages of being simple in structure and low in cost, can play a good role in positioning the extending reinforcing steel bars of the prefabricated parts, even can reach the micron order, and is beneficial to improving construction efficiency and construction quality when the prefabricated parts are connected through sleeves subsequently.
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Description

Technical Field

[0001] The utility model relates to a steel bar positioning device for prefabricated components, belonging to the technical field of auxiliary equipment for the production of reinforced concrete prefabricated components. Background Art

[0002] At present, as fewer and fewer people are working on construction sites, prefabricated buildings are increasingly showing their superiority. In reinforced concrete structures, prefabricated components (prefabricated components) include shear walls, columns, beams, slabs, stairs and decorative components. Due to the complex node connections of prefabricated components, the quality is difficult to control and difficult to detect, which leads to serious restrictions on the use of prefabricated reinforced concrete components.

[0003] For vertical components (columns, walls, etc.), the connection methods currently used include steel sleeve connection, grout anchor connection, etc., all of which have problems such as difficult quality assurance and difficult construction. An efficient and convenient node connection method is urgently needed. Among them, mechanical sleeve connection has the characteristics of simple construction and high efficiency, but if mechanical sleeve connection is used, the protruding steel bars in the prefabricated components must be positioned very accurately, otherwise the construction efficiency will be greatly reduced. Therefore, how to improve the precise positioning of the protruding steel bars of the prefabricated components is the key to using the sleeve connection method. Utility Model Content

[0004] In order to overcome the problems existing in the prior art, the utility model provides a steel bar positioning device for prefabricated components, which can provide high-precision positioning for the protruding steel bars of the prefabricated components. The specific technical solution is as follows.

[0005] A steel bar positioning device for prefabricated components, characterized in that it includes a positioning end plate, a positioning rod and a positioning sleeve, wherein a plurality of positioning rods are arranged on the positioning end plate; the extension direction of the positioning rods is perpendicular to the plane where the positioning end plate is located, the positioning rods are provided with external threads, the positioning sleeve has an internal threaded through hole, and the positioning sleeve is threadedly connected to the positioning rods.

[0006] Furthermore, the positioning rod is a screw rod or a steel bar with external threads.

[0007] Furthermore, the length of the external thread on the positioning rod is not less than the length of the positioning sleeve, so as to ensure that the entire positioning sleeve is sleeved on the positioning rod.

[0008] Furthermore, the positioning rod is fixed to the positioning end plate by welding.

[0009] Further, the positioning rod is detachably arranged on the positioning end plate. Preferably, a positioning through hole is provided on the positioning end plate, and the positioning rod is fixed to the positioning end plate by a fastener. The positioning rod is detachably arranged on the positioning end plate, which is conducive to adjusting the number and position of the positioning rods according to prefabricated components of different specifications, thereby improving the adaptability of the positioning device.

[0010] Furthermore, the positioning sleeve is made of plastic or steel.

[0011] The specific working principle of the positioning device of the utility model will be described in detail in the specific implementation method section. The utility model has the characteristics of simple structure and low cost, and can play a good role in positioning the protruding steel bars of the prefabricated components, even to the micron level, which is conducive to improving the construction efficiency and construction quality of the prefabricated components when they are subsequently connected by sleeves. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a front view of the steel bar positioning device of the utility model;

[0013] Figure 2 yes Figure 1 1-1 is a schematic diagram of the cross section;

[0014] Figure 3 yes Figure 2 2-2 is a schematic diagram of the cross section;

[0015] Figure 4 It is a schematic diagram of the reinforcement skeleton of the prefabricated component;

[0016] Figure 5 It is a schematic diagram of the connection between the rod positioning device and the steel bar skeleton;

[0017] Figure 6 It is a schematic diagram of the connection between the positioning sleeve and the longitudinal reinforcement;

[0018] Figure 7 This is a schematic diagram after concrete pouring;

[0019] Figure 8 It is a schematic diagram of the separation of the reinforcement positioning device from the longitudinal reinforcement of the prefabricated component;

[0020] Fig. 9 It is a schematic diagram of the prefabricated component after forming.

[0021] In the figure: positioning end plate 1, positioning rod 2, positioning sleeve 3, longitudinal steel bar 4, transverse steel bar 5, prefabricated component 6. DETAILED DESCRIPTION

[0022] The utility model is described in further detail below in conjunction with the accompanying drawings.

[0023] See also Figure 1-Figure 3 A steel bar positioning device for prefabricated components includes a positioning end plate 1, a positioning rod 2 and a positioning sleeve 3. A plurality of positioning rods 2 are arranged on the positioning end plate 1; the extending direction of the positioning rod 2 is perpendicular to the plane where the positioning end plate 1 is located, the positioning rod 2 is provided with an external thread, the positioning sleeve 3 has an internal thread through hole, and the positioning sleeve 3 is threadedly connected to the positioning rod 2.

[0024] Preferably, the positioning rod 2 is a screw rod or a steel bar with external threads.

[0025] Preferably, the length of the external thread on the positioning rod 2 is not less than the length of the positioning sleeve 3. This ensures that the entire positioning sleeve 3 is sleeved on the positioning rod 2.

[0026] Among them, the positioning rod 2 can be fixed to the positioning end plate 1 by welding. Or the positioning rod 2 can be detachably arranged on the positioning end plate 1. A positioning through hole (not shown) can be opened on the positioning end plate 1, and the positioning rod 2 is fixed to the positioning end plate 1 by a fastener. There are many ways to implement the positioning rod 2 to be detachably fixed to the positioning end plate 1 by a fastener, such as the positioning rod 2 is passed through the positioning through hole and then locked by a nut (a type of fastener), or the positioning rod 2 has an internal screw hole inside, and a screw (a type of fastener) is passed through the positioning through hole and then fastened to the positioning rod thread. The positioning rod 2 is detachably arranged on the positioning end plate 1, which is conducive to adjusting the number and position of the positioning rods 2 according to prefabricated components 6 of different specifications, thereby improving the adaptability of the positioning device.

[0027] The positioning sleeve 3 can be made of plastic or steel, etc. The material and shape of the positioning end plate 1 are not limited, as long as it can provide support for the positioning rod 2.

[0028] The working principle (method) of the steel bar positioning device of the utility model is as follows.

[0029] 1. The steel frame (steel cage) to be positioned usually includes longitudinal steel bars 4 and transverse steel bars 5, such as Figure 4 The two ends of the longitudinal reinforcement 4 to be positioned have external threads (formed by threading at the ends of the longitudinal reinforcement 4).

[0030] 2. Make preparations for the connection between the positioning device and the steel frame, such as Figure 5 Before butt jointing, the longitudinal reinforcement 4 of the reinforcement skeleton can be adjusted according to the position of the positioning rod 2 of the positioning device.

[0031] 3. When the positioning rod 2 corresponds to the longitudinal reinforcement 3 one by one, unscrew the positioning sleeve 3 on the positioning rod 2, and the positioning sleeve 3 is threadedly connected with the longitudinal reinforcement 3 of the prefabricated component 6, such as Figure 6As shown. Since the longitudinal reinforcement 3 of the prefabricated component 6 corresponds to the positioning rod 2 of the positioning device, the positioning accuracy of the positioning rod 2 of the positioning device is basically consistent with the positioning accuracy of the longitudinal reinforcement 3 of the prefabricated component 6, which can reach the micron level.

[0032] 4. Concrete pouring. During the pouring process, the positioning device and the precast member 6 are kept as a whole, and both ends of the longitudinal steel bar 3 extend out of the concrete to become protruding steel bars, which are convenient for connection with other precast members. Figure 7 shown.

[0033] 5. After the concrete pouring is completed, the positioning sleeve 3 of the positioning device rotates back to the positioning rod 2 and separates from the longitudinal reinforcement 3 of the prefabricated component 6. Figure 8 shown.

[0034] 6. The prefabricated component 6 is produced. During the production process, the longitudinal reinforcement 3 maintains integrity with the positioning device, and its positioning accuracy is consistent with the accuracy of the positioning rod 2 of the positioning device, such as Fig. 9 shown.

[0035] The embodiments of the utility model are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments of the utility model and the features in the embodiments can be combined with each other. The utility model is not limited to the above-mentioned specific implementation methods, which are merely illustrative and not restrictive. Under the enlightenment of the utility model, ordinary technicians in this field can also make many forms without departing from the scope of protection of the utility model and the claims, which all belong to the protection scope of the utility model.

Claims

1. A reinforcement positioning device for prefabricated components, characterized in that: The invention comprises a positioning end plate (1), a positioning rod (2) and a positioning sleeve (3); a plurality of positioning rods (2) are arranged on the positioning end plate (1); the extension direction of the positioning rods (2) is perpendicular to the plane where the positioning end plate (1) is located; the positioning rods (2) are provided with external threads; the positioning sleeve (3) has an internal threaded through hole; and the positioning sleeve (3) is threadedly connected to the positioning rods (2).

2. A reinforcement positioning device for prefabricated components according to claim 1, characterized in that: The positioning rod (2) is a screw rod or a steel bar with external threads.

3. A reinforcement positioning device for prefabricated components according to claim 1, characterized in that: The length of the external thread on the positioning rod (2) is not less than the length of the positioning sleeve (3).

4. A reinforcement positioning device for prefabricated components according to claim 1, characterized in that: The positioning rod (2) is fixed to the positioning end plate (1) by welding.

5. A reinforcement positioning device for prefabricated components according to claim 1, characterized in that: The positioning rod (2) is detachably arranged on the positioning end plate (1).

6. A reinforcement positioning device for prefabricated components according to claim 1, characterized in that: The positioning sleeve (3) is made of plastic or steel.