Intelligent maintenance equipment for precast concrete

By designing intelligent maintenance equipment for concrete prefabricated parts and using automated protective blanket padding and winding systems, the problems of low strength and rainwater erosion in the initial stage of prefabricated parts in temporary sites are solved, and the maintenance efficiency and final quality of prefabricated parts are improved.

CN120095949AInactive Publication Date: 2025-06-06JIANGXI NONFERROUS CONSTR GRP CO LTD
View PDF 0 Cites 2 Cited by

Patent Information

Application Number
CN202510530359.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When making concrete prefabricated parts in a temporary site, the prefabricated parts have low initial strength under natural conditions and are easily damaged by rainwater erosion. High-stacked prefabricated parts are difficult to lay rainproof cloth, which reduces the maintenance efficiency and protective performance.

Method used

An intelligent maintenance equipment for concrete prefabricated parts is designed, including a base frame, H-shaped steel, electric rotating rollers, door-shaped support frame, electric wire-receiving rollers and protective blankets. By controlling the joint rotation of the electric rotating roller and the wire-receiving roller, the protective blanket automatically covers the stacked prefabricated parts, realizing automatic laying and winding, avoiding manual operation and friction damage.

Benefits of technology

Automatic laying and winding of protective blankets is realized, maintenance efficiency is improved, and prefabricated parts are covered before rain to avoid damage; through heating and sprinkling functions, the insulation and maintenance time is shortened, ensuring the strength and quality of prefabricated parts.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120095949A_ABST
    Figure CN120095949A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of concrete construction, in particular to concrete prefabricated part intelligent maintenance equipment which comprises a bottom frame, a first electric rotating roller, a door-shaped supporting frame and the like. Two pieces of H-shaped steel are symmetrically arranged on the lower side of the bottom frame front and back; the front side of the bottom frame is rotationally connected with a first electric roller; a protection blanket for preventing the concrete prefabricated part from being washed by rainwater is wound on the first electric rotating roller; the left side and the right side of the bottom frame are each provided with a door-shaped supporting frame. According to the device, the first electric rotating roller and the electric take-up roller are controlled to rotate cooperatively, so that a protection blanket slides in a limiting groove through a limiting block, the protection blanket automatically covers the upper portion of a stacked prefabricated part, automatic laying and winding of the protection blanket are achieved, manual operation is not needed, the laying and winding efficiency of the protection blanket is improved, and the production cost is reduced. And it is ensured that covering is completed before raining, and the prefabricated part is prevented from being damaged due to untimely protection.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of concrete construction, and in particular to intelligent maintenance equipment for precast concrete parts. Background Art

[0002] Construction projects often use some precast concrete parts, such as precast concrete blocks, precast concrete cover plates, etc. Construction projects are often located in remote mountainous areas, and the precast parts production sites are mostly temporary sites. If a scaffold is set up on the temporary site, it will need to be dismantled after the precast parts are made. The workload of setting up and dismantling the scaffold is large, and it requires huge manpower and resources. For this reason, for the production of precast concrete parts in temporary sites, the poured precast concrete parts are usually stacked on forklift pads, and then the pads and precast concrete parts are placed in an open air environment by a forklift, so that the concrete can be cured under natural conditions, and the concrete will be cured at the beginning of the curing process. During the construction period, the strength of concrete is relatively low. If it rains during this period, the surface structure of the precast parts will be easily damaged by rainwater erosion, resulting in quality problems such as sanding, roughness or reduced strength. Therefore, rainproof cloth is laid on the stacked precast concrete parts before it rains. In the process of covering the rainproof cloth, when the stacking height of the precast concrete parts is higher than the height of the workers, the rainproof cloth cannot be directly laid on the upper side of the precast concrete parts, which increases the difficulty of laying the rainproof cloth and reduces the laying efficiency. In addition, in the process of laying and removing the rainproof cloth, the rainproof cloth often rubs against the precast concrete parts and is easily damaged after long-term use, which reduces the protective performance of the rainproof cloth.

[0003] In summary, the present application proposes an intelligent maintenance device for precast concrete parts to improve the above-mentioned technical problems. Summary of the invention

[0004] In order to overcome the disadvantages in construction projects that precast concrete parts have low strength within 24 hours after pouring and are easily damaged when encountering rain, and when rainproof cloth is used for protection in an open air environment, high stacked precast parts make it difficult and inefficient to lay the rainproof cloth, and frequent friction may damage the rainproof cloth, thereby reducing its protective performance, the present invention provides an intelligent maintenance device for concrete precast parts.

[0005] Technical solution: An intelligent maintenance equipment for precast concrete parts, comprising a base frame; two front-to-back symmetrical H-shaped steels are arranged on the lower side of the base frame; the equipment also comprises a first electric roller, a door-shaped support frame, an electric wire-receiving roller and a second electric roller; the front side of the base frame is rotatably connected to the first electric roller; a protective blanket for preventing the precast concrete parts from being washed by rain is wound on the first electric roller; a waterproof layer is arranged on the side of the protective blanket away from the base frame; an electrically controlled heating wire is arranged in the protective blanket; both left and right sides of the protective blanket are fixedly connected to limit blocks, which are made of tough plastic coils; the limit blocks are T-shaped; the left side of the base frame A door-shaped support frame is installed on the left and right sides; a limit groove is opened on the left and right sides of each door-shaped support frame; the limit groove is inverted U shape; the limit block is embedded in the adjacent limit groove, and the limit block can slide in the limit groove; two electric wire-taking rollers are fixedly connected to the rear side of the base frame; a pull rope is wound on each electric wire-taking roller; each pull rope is connected to the end of the corresponding limit block; each pull rope passes through the corresponding limit groove; a second electric rotating roller is installed on the upper side of each door-shaped support frame; a thermal insulation blanket is wound on the second electric rotating roller; a slide plate is fixedly connected to the end of the thermal insulation blanket; the slide plate slides on the adjacent door-shaped support frames.

[0006] Furthermore, the above-mentioned intelligent maintenance equipment for precast concrete parts also includes a connecting plate; a plurality of connecting plates are fixedly connected between the base frame and the adjacent door-shaped support frames.

[0007] Furthermore, a heat insulation board is arranged at the connection between the base frame and the H-shaped steel; and a heat insulation layer is arranged on the inner side of the protective blanket.

[0008] Furthermore, the top of the gate-shaped support frame is configured to be arched.

[0009] Furthermore, the above-mentioned intelligent maintenance equipment for precast concrete parts also includes a sprinkler assembly; the sprinkler assembly includes a water storage frame, a quick self-locking plug, a water pump, a connecting pipe and an atomizing nozzle; a water storage frame is fixedly connected between the two H-shaped steels of the base frame; quick self-locking sockets are installed on the left and right sides of the water storage frame; the quick self-locking sockets are connected to the inside of the water storage frame; a cavity is arranged in each door-shaped support frame; a quick self-locking plug is installed on the left and right sides of each door-shaped support frame; the quick self-locking plug is plugged and matched with the adjacent quick self-locking socket; each quick self-locking plug is connected to the bottom of the adjacent cavity; a water pump is installed on the inside of each door-shaped support frame; a connecting pipe is installed in the cavity of each door-shaped support frame; one end of the connecting pipe is connected to the bottom of the cavity; the other end of the connecting pipe is connected to the water inlet of the water pump; a number of atomizing nozzles for moisturizing and maintaining precast concrete parts are fixedly connected to the upper side of the door-shaped support frame; each atomizing nozzle is connected to the drain outlet of the adjacent water pump through a pipe.

[0010] Furthermore, the above-mentioned intelligent maintenance equipment for precast concrete parts also includes a water bag and an electric-controlled valve; a water bag is fixedly connected to the left and right sides of each gate-shaped support frame to prevent damage to the left and right edges of the protective blanket; the water bag is in an inverted U shape, and the water bags on the same side are respectively located on both sides of the corresponding limit grooves; an electric-controlled valve is installed in the cavity of each gate-shaped support frame; the electric-controlled valve is connected to the water inlet of the adjacent water pump through a pipeline; four branches are connected to the electric-controlled valve; each branch is connected to the adjacent water bag; the cross-section of the water bag is set to be D-shaped.

[0011] Furthermore, the above-mentioned intelligent maintenance equipment for precast concrete parts also includes a baffle; a plurality of slide grooves are provided on the front and rear sides of each door-shaped support frame; a notch is provided on the upper side of each slide groove; a baffle is slidably connected to the front sides of the two door-shaped support frames; a baffle is slidably connected to the rear sides of the two door-shaped support frames; a plurality of limit sliders are fixed to the opposite sides of the two baffles; each limit slider is slidably connected to the corresponding slide groove; when the limit slider is located at the lowermost side of the slide groove, the upper surface of the baffle is higher than the upper surface of the base frame; a guide groove is provided on the left and right sides of each baffle; a locking block is slidably connected to the left and right sides of each baffle; two sockets that match the locking block are provided on the front and rear sides of each door-shaped support frame.

[0012] Furthermore, the baffle is made of aluminum alloy material with good compression resistance.

[0013] Furthermore, the above-mentioned intelligent maintenance equipment for precast concrete parts also includes a convex plate; a convex plate is fixedly connected to the opposite sides of the two baffles; a drainage hole is opened on the opposite sides of the two baffles; each guide groove is connected to the adjacent drainage hole; each door-shaped support frame is provided with a plurality of through holes on the front and rear sides; and all the through holes are connected to the corresponding cavities.

[0014] Furthermore, the above-mentioned intelligent maintenance equipment for precast concrete parts also includes a filter screen; two left-right symmetrical filter screens are fixedly connected between each baffle plate and the adjacent convex plate; and the filter screen is L-shaped.

[0015] The beneficial effects of the present invention are: By controlling the coordinated rotation of the first electric rotating roller and the electric take-up roller, the protective blanket slides in the limit groove through the limit block, so that the protective blanket automatically covers the top of the stacked prefabricated parts, realizing automatic laying and winding of the protective blanket without manual operation, improving the laying and winding efficiency of the protective blanket, ensuring that the covering is completed before it rains, and preventing the prefabricated parts from being damaged due to untimely protection; The bottom frame prevents the hot air from diffusing to the ground, thus improving the heating effect on the prefabricated parts and shortening the insulation and curing time; The atomizing nozzle sprays water mist into the temporary sealed cavity to increase the humidity in the cavity, ensure the continuous hydration reaction of the concrete, and guarantee the final strength and quality of the prefabricated parts; The edge of the protective blanket is clamped by the water bags on both sides of the limit groove to reduce the shaking amplitude of the connection between the protective blanket and the limit block, thereby reducing the tension at the connection between the protective blanket and the limit block, avoiding the separation of the connection between the protective blanket and the limit block due to excessive force, and improving the adaptability of the protective blanket to windy weather. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the intelligent maintenance equipment for precast concrete parts of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the base frame, the first electric roller and the door-shaped support frame combined according to the present invention; Figure 3 This is a diagram showing the installation state of the base frame and the door-shaped support frame of the present invention at intervals; Figure 4 It is a schematic diagram of the three-dimensional structure of the base frame, the first electric rotating roller and the electric take-up roller of the present invention; Figure 5 for Figure 4 A magnified image of the area in the middle; Figure 6 It is a schematic diagram of the three-dimensional structure of the combination of the door-shaped support frame and the sprinkler assembly of the present invention; Figure 7 It is a cross-sectional view of the combination of the door-shaped support frame and the water bag of the present invention; Figure 8 for Figure 7 A magnified image of the area at B in the middle; Fig. 9 It is a schematic diagram of the three-dimensional structure of the baffle, convex plate and filter assembly of the present invention; Fig.10 It is an exploded view of the baffle, convex plate and filter screen of the present invention; Fig.11 for Figure 1 Enlarged view of the area at C in the middle; Fig.12 It is a schematic diagram of the three-dimensional structure of the door-shaped support frame and the baffle assembly of the present invention; Fig.13 It is a combined cross-sectional view of the door-shaped support frame and the baffle of the present invention.

[0017] In the above figures: 1-base frame, 1001-H-shaped steel, 2-first electric roller, 2001-protective blanket, 2002-limiting block, 3-door-shaped support frame, 3001-limiting groove, 3002-cavity, 3003-slideway, 3004-notch, 3005-through hole, 3006-jack, 4-connecting plate, 5-electric take-up roller, 5001-pull rope, 6-second electric roller, 6001-insulation blanket, 600 2-slide plate, 201-water storage frame, 20101-quick self-locking socket, 202-quick self-locking plug, 203-water pump, 204-connecting pipe, 205-atomizing nozzle, 206-water bag, 207-electrically controlled valve, 20701-branch pipe, 301-baffle, 30101-limiting slider, 30102-drain hole, 30103-guide groove, 30104-locking block, 302-convex plate, 303-filter. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Example 1 Reference Figure 1-Figure 8 and Fig.12 As shown, a precast concrete intelligent maintenance device includes a base frame 1; two front-to-back symmetrical H-shaped steels 1001 are arranged on the lower side of the base frame 1; It also includes a first electric roller 2, a door-shaped support frame 3, an electric take-up roller 5 and a second electric roller 6; the first electric roller 2 is rotatably connected to the front side of the base frame 1; the first electric roller 2 is composed of a motor and a take-up roller; the take-up roller is driven to rotate by the motor; a protective blanket 2001 is wound on the take-up roller of the first electric roller 2; a waterproof layer is provided on the side of the protective blanket 2001 facing away from the base frame 1; an electrically controlled heating wire is provided in the protective blanket 2001; limit blocks 2002 are fixedly connected to the left and right sides of the protective blanket 2001, and the limit blocks 2002 are made of tough plastic coils; the limit blocks 2002 are T-shaped; a door-shaped support frame 3 is installed on the left and right sides of the base frame 1; a limit groove 3001 is opened on the left and right sides of each door-shaped support frame 3; the limit groove 3001 is inverted U-shaped; the limit block 2002 is embedded In the adjacent limiting groove 3001, the limiting block 2002 can slide in the limiting groove 3001; two left-right symmetrical electric wire-taking rollers 5 are fixedly connected to the rear side of the base frame 1; the electric wire-taking roller 5 consists of a motor and a wire collection roller; the wire collection roller is driven to rotate by the motor; a pull rope 5001 is wound on the wire collection roller of each electric wire-taking roller 5; each pull rope 5001 is connected to the end of the corresponding limiting block 2002; each pull rope 5001 passes through the corresponding limiting groove 3001; a second electric rotating roller 6 is installed on the upper side of each gate-shaped support frame 3; the second electric rotating roller 6 consists of a motor and a winding roller; the winding roller is driven to rotate by the motor; an insulation blanket 6001 is wound on the winding roller of the second electric rotating roller 6; a slide plate 6002 is fixed to the end of the insulation blanket 6001; the slide plate 6002 slides on the adjacent gate-shaped support frame 3.

[0020] It also includes a connecting plate 4; the base frame 1 and the adjacent door-shaped support frame 3 are connected to each other by two front-to-back symmetrical connecting plates 4 through bolts.

[0021] Furthermore, in order to improve the thermal insulation and maintenance effect of the prefabricated parts, a heat insulation board is provided at the connection between the base frame 1 and the H-shaped steel 1001; and a thermal insulation layer is provided on the inner side of the protective blanket 2001.

[0022] Furthermore, in order to prevent rainwater from accumulating on the protective blanket 2001, the top of the door-shaped support frame 3 is configured to be arched.

[0023] It also includes a sprinkler assembly; the sprinkler assembly includes a water storage frame 201, a quick self-locking plug 202, a water pump 203, a connecting pipe 204 and an atomizing nozzle 205; the water storage frame 201 is fixedly connected between the two H-shaped steels 1001 of the base frame 1; the left and right sides of the water storage frame 201 are both installed with quick self-locking sockets 20101; the quick self-locking sockets 20101 are connected to the inside of the water storage frame 201; each door-shaped support frame 3 is provided with a cavity 3002; each door-shaped support frame 3 is installed with a quick self-locking plug 202 on the left and right sides; the quick self-locking plug 202 is connected to the adjacent The quick self-locking socket 20101 is plugged in and matched; each quick self-locking plug 202 is connected to the bottom of the adjacent cavity 3002; a water pump 203 is installed on the inner side of each door-shaped support frame 3; a connecting pipe 204 is installed in the cavity 3002 of each door-shaped support frame 3; one end of the connecting pipe 204 is connected to the bottom of the cavity 3002; the other end of the connecting pipe 204 is connected to the water inlet of the water pump 203; two left-right symmetrical atomizing nozzles 205 are fixedly connected to the middle part of the upper side of the door-shaped support frame 3; each atomizing nozzle 205 is connected to the drain outlet of the adjacent water pump 203 through a pipe.

[0024] It also includes a water bag 206 and an electric-controlled valve 207; a water bag 206 is fixedly connected to the left and right sides of each door-shaped support frame 3; the water bag 206 is in an inverted U shape, and the water bags 206 on the same side are respectively located on both sides of the corresponding limit groove 3001; an electric-controlled valve 207 is installed in the cavity 3002 of each door-shaped support frame 3; the electric-controlled valve 207 is connected to the water inlet of the adjacent water pump 203 through a pipeline; four branch pipes 20701 are connected to the electric-controlled valve 207; each branch pipe 20701 is connected to the adjacent water bag 206; the cross-section of the water bag 206 is set to be D-shaped.

[0025] When making prefabricated parts on a temporary site, the workload of setting up and dismantling scaffolding on the temporary site is large, which requires huge manpower and resources and reduces the project efficiency. Therefore, it is usually considered to place the concrete prefabricated parts in the external environment for natural curing. The following is a detailed description of the curing process of concrete prefabricated parts (hereinafter referred to as prefabricated parts): First, place the base frame 1 and its connecting parts on a flat ground in the concrete precast site, and set up an external temperature sensor through a bracket near the concrete precast site, so as to monitor the rainfall and temperature conditions in the external environment in real time. After the precast parts are cast, they are manually stacked one by one on the forklift pad, and then the forklift lifts the pad together with the precast parts as a whole and moves them to the front side of the base frame 1. At this time, the lower side of the pad is slightly higher than the upper side of the base frame 1. Then the forklift moves backwards so that the pad is accurately above the base frame 1. Finally, the forklift is controlled to descend slowly, and the pad and precast parts are placed stably on the base frame 1 to complete the entire loading operation. At this time, the prefabricated parts are in an open-air environment. When the weather outside is good, the prefabricated parts can be cured under natural conditions. When the staff finds that there are signs of rain in the external environment, they control the two electric wire-winding rollers 5 to start winding the pull rope 5001, thereby pulling the limit blocks 2002 on the left and right sides of the protective blanket 2001 to slide in the corresponding limit grooves 3001 respectively. At the same time, the first electric roller 2 is controlled to rotate and synchronously unfold the protective blanket 2001, so that the protective blanket 2001 covers the front, rear and top of the prefabricated parts. In this way, the waterproof layer on the outside of the protective blanket 2001 intercepts rainwater to prevent rainwater from directly scouring the surface of the prefabricated parts, thereby avoiding the quality problems of sanding, roughness or strength reduction of the prefabricated parts, thereby improving the quality of the prefabricated parts. The quality of the rain is improved. After the rain stops, the first electric roller 2 is controlled to reel in the protective blanket 2001, and the electric take-up roller 5 is controlled to synchronously release the pull rope 5001, so that the protective blanket 2001 is reeled into the first electric roller 2 on the front side. On this basis, the top of the door-shaped support frame 3 is set to an arch shape, so that when the protective blanket 2001 is unfolded, the top is in an arched state, so that the rainwater is guided to flow to the front and rear sides through the arched protective blanket 2001, avoiding the accumulation of rainwater on the protective blanket 2001. It should be noted that when the maintenance of the prefabricated parts is completed and the prefabricated parts need to be taken out from the base frame 1, it is also necessary to control the first electric roller 2 to reel in the protective blanket 2001, so as to facilitate the forklift to load the forklift pad and prefabricated parts from the base frame 1.

[0026] Compared with the method of manually spreading and rolling up the protective blanket 2001, by controlling the coordinated rotation of the first electric roller 2 and the electric winding roller 5, the protective blanket 2001 slides in the limiting groove 3001 through the limiting block 2002, so that the protective blanket 2001 automatically covers the top of the stacked preforms, and the automatic spreading and rolling up of the protective blanket 2001 is realized. There is no need to spread and roll up the protective blanket 2001 manually, which improves the spreading and rolling up efficiency of the protective blanket 2001, ensures that the covering is completed before it rains, and avoids the preforms from being damaged due to untimely protection. At the same time, in the process of spreading and rolling up, the friction between the protective blanket 2001 and the preforms is avoided, thereby avoiding the damage of the protective blanket 2001 due to friction.

[0027] It is also considered that when pouring precast parts in winter, if the weather temperature is below 5°C, the precast parts need to be insulated and maintained. Conventional insulation and maintenance is to wrap electric heating blankets around the stacked precast parts, and heat the precast parts through the electric heating blankets to ensure the normal hydration reaction of the concrete. At this time, the forklift pad is placed directly on the ground, and the electric heating blanket cannot cover the bottom of the forklift pad, but can only cover other parts. Therefore, the hot air flow near the forklift pad is easy to dissipate downward to the ground, reducing the heating effect of the electric heating blanket, thereby prolonging the time required for insulation and maintenance. For this reason, the ambient temperature is monitored by an external temperature sensor. When the weather temperature is below 5°C, an alarm is issued through the external temperature sensor to remind the staff that insulation and maintenance are required. Fig.12 As shown, the protective blanket 2001 is spread in front of, behind and above the preform by controlling the electric take-up roller 5, and the slide plate 6002 is manually pulled downward to extract the heat insulation blanket 6001 from the second electric rotating roller 6, so that the slide plate 6002 is fitted with the lower side of the door-shaped support frame 3, so that the middle part of the door-shaped support frame 3 is sealed by the heat insulation blanket 6001. In this way, the base frame 1, the protective blanket 2001, the door-shaped support frame 3 and the heat insulation blanket 6001 form a temporary sealed cavity together, and the electric control heating wire inside the protective blanket 2001 is controlled to start working, so that the preform in the temporary sealed cavity gradually rises. Temperature, in this process, the base frame 1 is used to prevent the hot air from diffusing to the ground, thereby improving the heating effect on the prefabricated parts and shortening the thermal insulation maintenance time. On this basis, the heat transfer from the base frame 1 to the ground is reduced by the heat insulation plate at the connection between the base frame 1 and the H-shaped steel 1001, and the thermal insulation layer of the protective blanket 2001 and the thermal insulation blanket 6001 are used to enhance the thermal insulation of the sealed cavity, thereby improving the thermal insulation maintenance effect on the prefabricated parts. It is explained here that the second electric roller 6 is controlled to rotate and the slide plate 6002 is made to slide upward to the initial position on the door-shaped support frame 3, thereby realizing the winding of the thermal insulation blanket 6001.

[0028] On this basis, during the maintenance process of the prefabricated parts, the staff is also required to regularly check the maintenance status of the prefabricated parts. If the protective blanket 2001 is opened when checking the prefabricated parts, the heat in the temporary sealed cavity will easily dissipate quickly, thus reducing the thermal insulation and maintenance effect of the protective blanket 2001. For this reason, when the staff conducts regular inspections, they control the second electric roller 6 on the gate-shaped support frame 3 on one side to reel up the insulation blanket 6001, so that the middle part of the gate-shaped support frame 3 is opened, and then the staff enters the temporary sealed cavity from the middle part of the corresponding gate-shaped support frame 3, and pushes the corresponding slide plate 6002 downward, so that the insulation blanket 6001 re-seals the middle part of the gate-shaped support frame 3, and then the staff holds a handheld lighting lamp to check the prefabricated parts in the temporary sealed cavity, thereby reducing the heat loss in the temporary sealed cavity and improving the thermal insulation and maintenance effect of the prefabricated parts.

[0029] Taking into account that the site for making prefabricated parts is usually a temporary site, after the prefabricated parts are made, it is usually necessary to transport the maintenance equipment to other temporary sites. When the maintenance equipment needs to be transferred, when the protective blanket 2001 is in the reeled state, the limit block 2002 is disengaged from the limit groove 3001, and then the electric wire take-up roller 5 is controlled to continue to release the pull rope 5001, so that the pull rope 5001 in the limit groove 3001 is in a relaxed state, and then the pull rope 5001 is manually taken out from the open side of the limit groove 3001, and the relaxed pull rope 5001 is tightened by the electric wire take-up roller 5, and then the wire is connected. The screws between the connecting plate 4 and the base frame 1 and the door-shaped support frame 3 are removed to separate the base frame 1 and the door-shaped support frame 3. This makes it easy to stack the base frame 1 and the door-shaped support frame 3, and thus facilitates the transportation of the maintenance equipment. Similarly, when installing the maintenance equipment, the pull rope 5001 needs to be pulled out from the electric wire-taking roller 5, and the pull rope 5001 is manually inserted into the open side of the limit groove 3001, and then the electric wire-taking roller 5 is controlled to tighten the pull rope 5001, and then the connecting plate 4 is fixed to the base frame 1 and the door-shaped support frame 3 by bolts, and the installation of the maintenance equipment can be completed. On this basis, Figure 3 As shown, the door-shaped support frame 3 and the base frame 1 are installed and arranged in the order of cycle intervals, so that several base frames 1 form a whole, which is convenient for the centralized stacking of prefabricated parts, and the two adjacent temporary sealed cavities are independent of each other. When the prefabricated parts in one of the temporary sealed cavities are in a heat preservation and curing state, the adjacent temporary sealed cavities can independently store or take out the prefabricated parts, thereby not affecting the curing effect of the corresponding temporary sealed cavity.

[0030] It is also taken into consideration that during the curing process of the precast parts, the moisture inside the concrete will continue to evaporate, which will lead to incomplete hydration reaction of the concrete and affect the final strength of the concrete. For this reason, the concrete needs to be regularly sprinkled with water during the curing period to keep the precast parts in a humid environment, thereby ensuring that the hydration reaction of the concrete continues. For this reason, when the base frame 1 and the corresponding door-shaped support frame 3 are installed in place, the quick self-locking plug 202 on the lower side of the door-shaped support frame 3 is synchronously inserted into the quick self-locking socket 20101 of the corresponding water storage frame 201, so that the cavity 3002 is connected to the water storage frame 201, and the water storage frames 201 on the left and right sides of the same door-shaped support frame 3 are connected through the corresponding quick self-locking The socket 20101 is connected to the quick self-locking plug 202, and then water is injected into one of the water storage frames 201 through an artificial external water pumping device, so that water can be evenly injected into all the water storage frames 201, and water is also stored at the bottom of the cavity 3002 at this time. When watering is needed, the water pump 203 is controlled to start working, so that the water in the water storage frame 201 passes through the bottom of the cavity 3002, the connecting pipe 204, the water pump 203 and the atomizing nozzle 205 in sequence, and the water is sprayed into the temporary sealed cavity in the form of water mist through the atomizing nozzle 205, thereby increasing the humidity in the temporary sealed cavity, thereby ensuring that the hydration reaction of the concrete continues and the final quality of the prefabricated parts is guaranteed.

[0031] On this basis, considering that the maintenance equipment is exposed to the external environment for a long time, when strong winds come and the protection blanket 2001 is in the unfolded state, the protection blanket 2001 will shake violently under the action of wind, which can easily cause the connection between the protection blanket 2001 and the limit block 2002 to be subjected to excessive tension. After being subjected to force for a long time, the protection blanket 2001 and the limit block 2002 are easily separated. To avoid such a situation, when the protection blanket 2001 is in the unfolded state, the electric control valve 207 is controlled to be connected with the water inlet of the water pump 203, and then the water pump 203 is controlled to start pumping water, so that water passes through the connecting pipe 204, the water pump 203, the electric control valve 207 and the branch pipe 20701 in turn, and finally enters the water bag 206. When the water bag 206 is filled with water and expanded, the water passes through the water bags 206 on both sides of the limit groove 3001. The edge of the protective blanket 2001 is clamped to reduce the shaking amplitude of the connection between the protective blanket 2001 and the limit block 2002, thereby reducing the tension at the connection between the protective blanket 2001 and the limit block 2002, avoiding the separation of the connection between the protective blanket 2001 and the limit block 2002 due to excessive force, and improving the adaptability of the protective blanket 2001 to windy weather. It is explained here that the cross-section of the water bag 206 is set to D-shape, thereby increasing the contact area between the water bag 206 and the protective blanket 2001, and improving the stability of the water bag 206 in clamping the protective blanket 2001. In addition, the edge of the protective blanket 2001 is clamped by the water bag 206 to improve the sealing of the connection between the door-shaped support frame 3 and the protective blanket 201, thereby reducing the heat loss in the temporary sealing cavity and improving the thermal insulation and maintenance effect of the protective blanket 201.

[0032] Example 2 Based on Example 1, Figure 1 and Figure 9-13 As shown, it also includes a baffle 301; two left-right symmetrical slide grooves 3003 are provided on the front and rear sides of each door-shaped support frame 3; a notch 3004 is provided on the upper side of each slide groove 3003; the front sides of the two door-shaped support frames 3 are slidably connected to a baffle 301; the rear sides of the two door-shaped support frames 3 are also slidably connected to a baffle 301; the opposite sides of the two baffles 301 are fixedly connected to two left-right symmetrical limit sliders 30101; each limit slider 3 0101 is slidably connected with the corresponding slide groove 3003; when the limit slider 30101 is located at the lowermost side of the slide groove 3003, the upper surface of the baffle 301 is higher than the upper surface of the base frame 1; each baffle 301 is provided with a guide groove 30103 on the left and right sides; each baffle 301 is slidably connected with a locking block 30104 on the left and right sides; each door-shaped support frame 3 is provided with two sockets 3006 that match the locking block 30104 on the front and rear sides.

[0033] Furthermore, in order to extend the service life of the baffle 301, the baffle 301 is made of an aluminum alloy material with good compression resistance.

[0034] It also includes a convex plate 302; a convex plate 302 is fixedly connected to the opposite sides of the two baffles 301; a drainage hole 30102 is opened on the opposite sides of the two baffles 301; each guide groove 30103 is connected with the adjacent drainage hole 30102; each door-shaped support frame 3 has two left-right symmetrical through holes 3005 on the front and rear sides; all the through holes 3005 are connected with the corresponding cavities 3002.

[0035] It also includes a filter screen 303; two left-right symmetrical filter screens 303 are fixedly connected between each baffle 301 and the adjacent convex plate 302; the filter screen 303 is L-shaped.

[0036] When a forklift is used to transport forklift pads and prefabricated parts, the forklift fork needs to be inserted and pulled between the forklift pad and the base frame 1. During this process, the fork may come into contact and rub against the base frame 1, resulting in scratches on the surface of the base frame 1. As the forklift repeatedly operates, these scratches will continue to deepen, thereby accelerating the wear and damage of the base frame 1. For this reason, the above situation is avoided by adding a baffle 301. The installation process of the baffle 301 is described below. After the base frame 1 and the door-shaped support frame 3 are connected and fixed, the limiting slider 30101 is manually aligned with the notch 3004 at the upper end of the slide groove 3003 and pushed in, and then the baffle 301 is slid downward so that the baffle 301 can slide in the slide groove 3003. In this way, the installation of the baffle 301 is completed. In the initial state, the baffle 301 is located at the lowermost side of the slide groove 3003. At this time, the upper surface of the baffle 301 is higher than the upper surface of the base frame 1.

[0037] When the staff controls the fork of the forklift to move up and down, the lower surface of the fork can be controlled to contact the upper surface of the baffle 301 first, and then the fork can be controlled to move upward and separate from the baffle 301, and the fork can be accurately positioned in the gap between the base frame 1 and the forklift pad, and then the fork can be controlled to be pulled out or pushed in between the base frame 1 and the forklift pad, and the baffle 301 is used as a buffer. In this way, the fork can be prevented from directly contacting the base frame 1, causing scratches on the surface of the base frame 1, and then accelerating the damage of the base frame 1. It is explained here that the baffle 301 is made of aluminum alloy material with excellent compressive resistance, which can withstand the impact load generated when the fork is pressed down. While ensuring the structural strength, the service life of the baffle 301 is significantly improved.

[0038] On this basis, if Fig.12As shown, when it is in the rainy season, it rains frequently in the external environment, so the protective blanket 2001 needs to frequently cover the prefabricated parts, and at the same time the prefabricated parts also need to be frequently sprinkled with water for moisture retention. At this time, the baffle plate 301 is manually pushed upward to make the lower side of the drainage hole 30102 flush with the lower side of the through hole 3005, and then the locking block 30104 is manually pushed to make the locking block 30104 inserted into the corresponding socket 3006 on the door-shaped support frame 3, and the locking block 30104 is engaged with the corresponding socket 3006, thereby limiting the sliding state of the baffle plate 301 in the slide groove 3003, and at this time, the convex plate 302 is in contact with the front side of the protective blanket 2001, so that the protective blanket 2001 is aligned with the baffle plate 301 and the convex plate 30 2 forms a temporary liquid storage tank, and the rainwater is guided to flow to the front and rear sides through the arched protective blanket 2001, so that the rainwater flows downward along the protective blanket 2001 to the temporary liquid storage tank, and then the rainwater flows to the guide grooves 30103 on the left and right sides, and passes through the corresponding drainage holes 30102 and the through holes 3005, and enters the lower part of the corresponding cavity 3002, so that the rainwater enters the water storage frame 201, reducing the number of times the water storage frame 201 is replenished with water through the external pumping device, thereby saving water. In addition, the sand and other granular impurities in the temporary liquid storage tank are intercepted by the filter screen 303 to prevent the sand and other granular impurities from entering the cavity 3002, thereby causing the cavity 3002 to be blocked.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. An intelligent maintenance device for precast concrete parts, comprising a base frame (1); two front-to-back symmetrical H-shaped steels (1001) are arranged on the lower side of the base frame (1); the device is characterized in that: The front side of the base frame (1) is rotatably connected to a first electric roller (2); a protective blanket (2001) for preventing the concrete precast member from being washed by rain is wound on the first electric roller (2); a waterproof layer is provided on the side of the protective blanket (2001) facing away from the base frame (1); an electrically controlled heating wire is provided in the protective blanket (2001); both left and right sides of the protective blanket (2001) are fixedly connected to limit blocks (2002), the limit blocks (2002) being made of a plastic coil with toughness; the limit blocks (2002) are T-shaped; a door-shaped support frame (3) is installed on both the left and right sides of the base frame (1); each door-shaped support frame (3) is provided with a limit groove (3001) on the left and right sides; the limit groove (3001) is in an inverted U shape; the limit blocks (2002) is embedded in an adjacent limiting groove (3001), and the limiting block (2002) can slide in the limiting groove (3001); two electric wire-taking rollers (5) are fixedly connected to the rear side of the base frame (1); a pull rope (5001) is wound around each electric wire-taking roller (5); each pull rope (5001) is connected to the end of the corresponding limiting block (2002); each pull rope (5001) passes through the corresponding limiting groove (3001); a second electric rotating roller (6) is installed on the upper side of each door-shaped support frame (3); a heat insulation blanket (6001) is wound around the second electric rotating roller (6); a slide plate (6002) is fixedly connected to the end of the heat insulation blanket (6001); and the slide plate (6002) slides on the adjacent door-shaped support frame (3).

2. The intelligent maintenance equipment for precast concrete parts according to claim 1 is characterized in that: It also includes a connecting plate (4); the base frame (1) and the adjacent door-shaped support frame (3) are fixedly connected by a plurality of connecting plates (4).

3. The intelligent maintenance equipment for precast concrete parts according to claim 2 is characterized in that: A heat insulation board is provided at the connection between the base frame (1) and the H-shaped steel (1001); and a heat insulation layer is provided on the inner side of the protection blanket (2001).

4. The intelligent maintenance equipment for precast concrete parts according to claim 2 is characterized in that: The top of the door-shaped support frame (3) is arranged in an arch shape.

5. The intelligent maintenance equipment for precast concrete parts according to claim 4 is characterized in that: The invention also comprises a watering assembly; the watering assembly comprises a water storage frame (201); the water storage frame (201) is fixedly connected between two H-shaped steels (1001) of the base frame (1); quick self-locking sockets (20101) are installed on the left and right sides of the water storage frame (201); the quick self-locking sockets (20101) are connected to the inside of the water storage frame (201); a cavity (3002) is provided in each door-shaped support frame (3); a quick self-locking plug (202) is installed on the left and right sides of each door-shaped support frame (3); the quick self-locking plug (202) is plugged into and matched with the adjacent quick self-locking socket (20101); each quick self-locking socket (20101) is connected to the inside of the water storage frame (201); a cavity (3002) is provided in each door-shaped support frame (3); a quick self-locking plug (202) is plugged into and matched with the adjacent quick self-locking socket (20101); each quick self-locking socket (20101) is connected to the inside of the water storage frame (2 ... The lock plug (202) is connected to the bottom of the adjacent cavity (3002); a water pump (203) is installed on the inner side of each gate-shaped support frame (3); a connecting pipe (204) is installed in the cavity (3002) of each gate-shaped support frame (3); one end of the connecting pipe (204) is connected to the bottom of the cavity (3002); the other end of the connecting pipe (204) is connected to the water inlet of the water pump (203); a plurality of atomizing nozzles (205) for moisturizing and curing the concrete precast parts are fixedly connected to the upper side of the gate-shaped support frame (3); each atomizing nozzle (205) is connected to the drain outlet of the adjacent water pump (203) through a pipeline.

6. The intelligent maintenance equipment for precast concrete parts according to claim 5 is characterized in that: The invention also comprises a water bag (206); a water bag (206) is fixedly connected to the left and right sides of each door-shaped support frame (3) to prevent the left and right edges of the protective blanket (2001) from being damaged; the shape of the water bag (206) is an inverted U-shape, and the water bags (206) on the same side are respectively located on both sides of the corresponding limit groove (3001); an electric control valve (207) is installed in the cavity (3002) of each door-shaped support frame (3); the electric control valve (207) is connected to the water inlet of the adjacent water pump (203) through a pipeline; four branch pipes (20701) are connected to the electric control valve (207); each branch pipe (20701) is connected to the adjacent water bag (206); and the cross section of the water bag (206) is set to be D-shaped.

7. The intelligent maintenance equipment for precast concrete parts according to claim 4 is characterized in that: The invention also comprises a baffle plate (301); a plurality of slide grooves (3003) are provided on the front and rear sides of each door-shaped support frame (3); a notch (3004) is provided on the upper side of each slide groove (3003); the front sides of the two door-shaped support frames (3) are slidably connected to a baffle plate (301); the rear sides of the two door-shaped support frames (3) are also slidably connected to a baffle plate (301); the opposite sides of the two baffle plates (301) are fixedly connected to a plurality of limit sliders (30101); each limit slider (30101) is fixedly connected to the opposite side of the two baffle plates (301); The gate-shaped support frame (3) is slidably connected to the corresponding slide groove (3003); when the limit slider (30101) is located at the lowermost side of the slide groove (3003), the upper surface of the baffle (301) is higher than the upper surface of the base frame (1); a guide groove (30103) is provided on the left and right sides of each baffle (301); a locking block (30104) is slidably connected to the left and right sides of each baffle (301); and two sockets (3006) matching and engaging with the locking blocks (30104) are provided on the front and rear sides of each gate-shaped support frame (3).

8. The intelligent maintenance equipment for precast concrete parts according to claim 7 is characterized in that: The baffle (301) is made of aluminum alloy material with good compression resistance.

9. The intelligent maintenance equipment for precast concrete parts according to claim 8, characterized in that: It also includes a convex plate (302); two baffles (301) are fixedly connected to the opposite sides with a convex plate (302); the opposite sides of the two baffles (301) are each provided with a drainage hole (30102); each guide groove (30103) is connected to an adjacent drainage hole (30102); a plurality of through holes (3005) are provided on the front and rear sides of each door-shaped support frame (3); and all the through holes (3005) are connected to the corresponding cavities (3002).

10. The intelligent maintenance equipment for precast concrete parts according to claim 9, characterized in that: It also includes a filter screen (303); two left-right symmetrical filter screens (303) are fixedly connected between each baffle plate (301) and the adjacent convex plate (302); the filter screen (303) is in an L-shape.

Citation Information

Cited By

  • Intelligent beam yard concrete precast beam plate steam curing chamber

    CN121062012A

  • Intelligent beam field concrete precast beam plate steam curing chamber

    CN121062012B