Material processing device of testing and braiding all-in-one machine
By setting up multiple sets of cold bellows and purification boxes on the tape-knit test machine, the problems of poor cooling effect and harmful gas pollution after thermoplastics are solved, efficient heat dissipation and gas purification are achieved, and the health of operators is protected.
Patent Information
- Application Number
- CN202421398813.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing tape-knitting and testing machine has poor cooling effect after thermoplastication, and the harmful gases generated during thermoplastication pollute the working environment and endanger the health of operators.
A material processing device for testing tape knitting and belt-knitting machine is designed. By setting up multiple sets of cold bellows and winding guide rollers, the heat-sealed tape is cooled by multiple sets of cold bellows, and the harmful gases generated by the heat-sealing are purified through the purification box mechanism.
It achieves efficient heat dissipation and cooling, avoids the problem of uncooled part of the thermoplastic, and purifies harmful gases, protects the health of operators, and improves the practicality of the equipment.
Smart Images

Figure CN222876356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tape processing, in particular to a material processing device for testing a tape-braiding integrated machine. Background Art
[0002] The taping machine has a fast taping speed and a testing function. When equipped with a corresponding tester, the taping machine can quickly test the capacitance and resistance of the chip and sort out good and bad products. Components that pass the test will be heat-sealed in the middle by the carrier tape and cover tape, and then reeled up after the packaging purpose is achieved.
[0003] At present, qualified components need to be thermoformed after the braiding test. When winding after thermoformation, the uncooled thermoplastic parts will stick together. The material processing mechanism of the test braiding machine disclosed with announcement number CN218641145U discloses cooling by adding fan blades for blowing air. However, the fan blade cooling structure is single, and the cooling and heat dissipation effect is poor, which cannot meet the needs of fast thermoplastic winding of the braiding machine. At the same time, electric heating blocks or pressing knives are needed to press the braiding to achieve thermoplastic sealing during thermoformation. Some harmful gases will be generated in the process. Employees who inhale gases while working for a long time will be endangered. Therefore, the utility model proposes a material processing device for a test braiding machine to solve the problems existing in the prior art. Utility Model Content
[0004] In view of the above problems, the purpose of the utility model is to propose a material processing device for a test tape braiding machine. The material processing device of the test tape braiding machine arranges multiple groups of cold air boxes and guide rollers to allow the heat-sealed tape to pass through multiple groups of cold air boxes for cooling, thereby achieving efficient heat dissipation and better effect. At the same time, through the setting of the purification box mechanism, the harmful gases generated by the heat sealing are fully purified and discharged, effectively avoiding the phenomenon of the working environment being polluted by harmful gases, ensuring the health of the operators, and greatly improving the practicality.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a material processing device for testing a tape braiding integrated machine, comprising a processing table, a material unloading and winding mechanism, a purification box mechanism, an adjustment lifting mechanism, a lifting plate and a cooling and cooling mechanism, the processing table is provided with a material unloading and winding mechanism, the processing table is also provided with a purification box mechanism, the processing table on the rear side of the purification box mechanism is provided with a lifting plate through the adjustment lifting mechanism, the cooling and cooling mechanism comprises a positioning frame, a cold air box, a through groove, a cold air outlet and a cold air fan, the front side of the lifting plate is symmetrically provided with a cold air box through the positioning frame, the positioning frame is symmetrically provided with multiple groups of right angles, the cold air boxes are inserted in the positioning frame, the cold air boxes are symmetrically provided with multiple groups, the through grooves are symmetrically provided on both sides of the cold air box, the cold air outlets are symmetrically provided on the lifting plate in the cold air box, the cold air fan is provided on the rear side of the lifting adjustment mechanism, the cold air fan is connected to the cold air outlet through a telescopic pipe, and guide rollers are symmetrically provided on the lifting plates on both sides of the cold air box.
[0006] Further improvement is that the unwinding and reeling mechanism comprises a fixed plate, an unwinding reel and a reeling reel, the fixed plates are symmetrically fixed on both sides of the processing table, the unwinding reel is symmetrically arranged up and down on the fixed plate on one side, two groups of unwinding reels are rotatably arranged, one group is a carrier tape and the other group is a cover tape, and the reeling reel is arranged on the fixed plate on the other side.
[0007] Further improvements are: the purification box mechanism includes a supporting box body, a ventilation plate, a fan, a plug-in frame and a purification filter element; a supporting box body is arranged on the processing table, and the support box body is arranged overhead; ventilation plates are arranged on the upper and lower sides of the supporting box body; a fan is arranged on the upper side of the supporting box body, and the fan blows air downward, and harmful smoke generated by heat sealing is blown downward by the fan; a plug-in frame is detachably arranged on the lower side of the supporting box body, and a purification filter element is arranged in the plug-in frame.
[0008] A further improvement is that a bracket is fixedly arranged on the processing table at the rear side of the purification box mechanism, a heat sealing cutter head is arranged on the bracket through a lifting rod, the lifting rod is fixedly arranged on the bracket, a heat sealing cutter head is arranged at the telescopic end facing downward, and the heat sealing cutter head is located directly above the purification box mechanism.
[0009] Further improvements are: the adjustment and lifting mechanism includes an adjustment slide, an adjustment electric rod, an adjustment vertical plate, a lifting slide, a lifting screw and a lifting slide seat; an adjustment slide is arranged on the rear side of the processing table on one side of the purification box mechanism; an adjustment vertical plate is arranged in the adjustment slide through an adjustment electric rod; the adjustment electric rod is embedded in the adjustment slide; the lower end of the adjustment vertical plate is slidingly adapted to the adjustment slide; the telescopic end of the adjustment electric rod is fixedly connected to the lower side of the adjustment vertical plate; a lifting slide is arranged on the front side of the adjustment vertical plate; a lifting slide is arranged in the lifting slide through a lifting screw; the lifting slide seat is slidably arranged in the lifting slide and is adapted to the lifting screw thread; the lifting screw is rotationally adapted to the lifting slide bearing.
[0010] A further improvement is that a driving motor is arranged on the upper side of the adjusting vertical plate, the output end of the driving motor is connected to the lifting screw for driving, the lifting plate is fixedly arranged on the front side of the lifting slide, and the cooling air fan is fixedly installed on the rear side of the adjusting vertical plate.
[0011] The beneficial effects of the utility model are as follows: the utility model arranges multiple groups of cold air boxes in conjunction with the guide roller winding so that the heat-sealed braid passes through the multiple groups of cold air boxes for cooling, thereby achieving efficient heat dissipation and cooling, with better effect, and effectively avoiding the defect that the traditional method of using a single fan for cooling cannot cool the braid that is quickly produced and rolled up. At the same time, through the arrangement of the purification box mechanism, the harmful gases generated by the heat sealing are fully purified and discharged, effectively avoiding the phenomenon of the working environment being polluted by harmful gases, ensuring the health of the operators, and greatly improving the practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is the front view of the utility model.
[0013] Figure 2 This is a partial cross-sectional view of the test of the utility model.
[0014] Figure 3 This is a cross-sectional structural diagram of the regulating lifting mechanism of the utility model.
[0015] Figure 4 This is a front and cross-sectional structural diagram of the cooling mechanism of the utility model.
[0016] Among them: 1. Processing table; 2. Lifting plate; 3. Positioning frame; 4. Cold air box; 5. Through slot; 6. Cold air outlet; 7. Cold air fan; 8. Guide roller; 9. Fixed plate; 10. Unwinding reel; 11. Rewinding reel; 12. Support box; 13. Ventilation plate; 14. Fan; 15. Plug-in frame; 16. Purification filter element; 17. Bracket; 18. Lifting rod; 19. Heat sealing knife head; 20. Adjusting slide; 21. Adjusting electric rod; 22. Adjusting vertical plate; 23. Lifting slide; 24. Lifting screw; 25. Lifting slide; 26. Driving motor. DETAILED DESCRIPTION
[0017] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0018] according to Figure 1-Figure 4As shown, the present embodiment provides a material processing device for testing a braiding machine, including a processing table 1, a material unloading and winding mechanism, a purification box mechanism, an adjustment lifting mechanism, a lifting plate 2 and a cooling mechanism. The processing table 1 is provided with a material unloading and winding mechanism, and the processing table 1 is also provided with a purification box mechanism. The processing table 1 on the rear side of the purification box mechanism is provided with a lifting plate 2 by adjusting the lifting mechanism. The cooling mechanism includes a positioning frame 3, a cold air box 4, a through groove 5, a cold air outlet 6 and a cold air blower 7. The front side of the lifting plate 2 is symmetrically provided with a cold air box 4 through the positioning frame 3. The positioning frame is symmetrically provided with multiple groups of right angles. The cold air boxes are inserted in the positioning frame. The cold air boxes are symmetrically provided with multiple groups. Through grooves 5 are symmetrically provided on both sides of the cold air box 4. Cold air outlets 6 are symmetrically provided on the lifting plate 2 in the cold air box 4. A cold air blower 7 is provided on the rear side of the lifting and adjusting mechanism. The cold air blower 7 is connected to the cold air outlet 6 through a telescopic pipe. Guide rollers 8 are symmetrically provided on the lifting plates 2 on both sides of the cold air box 4 for winding the braid through the cold air box.
[0019] The unwinding and reeling mechanism comprises a fixed plate 9, a unwinding reel 10 and a reeling reel 11. The fixed plates 9 are symmetrically fixed on both sides of the processing table 1. The unwinding reels 10 are symmetrically arranged on the fixed plate 9 on one side. Two groups of unwinding reels are rotatably arranged, one group is a carrier tape and the other group is a cover tape. The reeling reel 11 is arranged on the fixed plate 9 on the other side.
[0020] The purification box mechanism includes a supporting box body 12, a ventilation hole plate 13, a fan 14, a plug-in frame 15 and a purification filter element 16. The supporting box body 12 is arranged on the processing table 1, and the lower part of the supporting box body is overhead. The upper and lower sides of the supporting box body 12 are provided with ventilation holes 13. The fan 14 is arranged on the upper inner side of the supporting box body 12. The fan blows air downward, and the harmful smoke generated by heat sealing is blown downward by the fan. The plug-in frame 15 is detachably arranged on the lower inner side of the supporting box body 12, and the purification filter element 16 is arranged in the plug-in frame 15. The harmful smoke is purified by the purification filter element and then discharged.
[0021] A bracket 17 is fixedly arranged on the processing table 1 at the rear side of the purification box mechanism, and a heat sealing knife head 19 is arranged on the bracket 17 through a lifting rod 18. The lifting rod is fixedly arranged on the bracket, and a heat sealing knife head is arranged at the telescopic end facing downward. The heat sealing knife head 19 is located directly above the purification box mechanism.
[0022] The adjusting and lifting mechanism includes an adjusting slide 20, an adjusting electric rod 21, an adjusting vertical plate 22, a lifting slide 23, a lifting screw 24 and a lifting slide 25. An adjusting slide 20 is arranged on the rear side of the processing table 1 on one side of the purification box mechanism. An adjusting vertical plate 22 is arranged in the adjusting slide 20 through the adjusting electric rod 21. The adjusting electric rod is embedded in the adjusting slide. The lower end of the adjusting vertical plate is slidably adapted to the adjusting slide. The telescopic end of the adjusting electric rod is fixedly connected to the lower side of the adjusting vertical plate. A lifting slide 23 is arranged on the front side of the adjusting vertical plate 22. A lifting slide 25 is arranged in the lifting slide 23 through the lifting screw 24. The lifting slide is slidably arranged in the lifting slide and is adapted to the lifting screw thread. The lifting screw is rotatably adapted to the lifting slide bearing.
[0023] A driving motor 26 is arranged on the upper side of the adjusting vertical plate 22 , and the output end of the driving motor 26 is connected to the lifting screw 24 for driving. The lifting plate 2 is fixedly arranged in front of the lifting slide 25 , and the cooling fan 7 is fixedly installed on the rear side of the adjusting vertical plate 22 .
[0024] When the material processing device of the test tape braiding machine is used, the carrier tape and the cover tape are installed in two sets of unwinding reels, and then heat-sealed by the heat-sealing knife head. The heat-sealed braids are respectively passed around and inserted into the cold air box, located between the two sets of cold air outlets. The cold air blown by the cold air blower cools down the heat-sealed braids. At the same time, the harmful gas generated by the heat sealing is sucked into the purification box by the fan and purified by the purification filter element before being discharged. The purification filter element can be removed and replaced through the plug-in frame;
[0025] When it is necessary to process braids of different widths, the position of the through slot of the cold air box is adjusted by adjusting the lifting mechanism so that the braid is located in the middle. At the same time, the tension of the braid is adjusted by lifting and lowering to achieve the production of braids of different specifications, greatly increasing the scope of application.
[0026] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A material processing device for testing a tape-bearing machine, characterized in that: The invention comprises a processing table (1), a material unwinding and reeling mechanism, a purification box mechanism, an adjusting and lifting mechanism, a lifting plate (2) and a cooling and temperature reduction mechanism. The processing table (1) is provided with a material unwinding and reeling mechanism. The processing table (1) is also provided with a purification box mechanism. A lifting plate (2) is provided on the processing table (1) at the rear side of the purification box mechanism through the adjusting and lifting mechanism. The cooling and temperature reduction mechanism comprises a positioning frame (3), a cold air box (4), a through groove (5), a cold air outlet (6) and a cold air blower (7). A cold air box (4) is symmetrically provided on the front side of the lifting plate (2) through the positioning frame (3). Through grooves (5) are symmetrically provided on both sides of the cold air box (4). Cold air outlets (6) are symmetrically provided on the lifting plate (2) in the cold air box (4). A cold air blower (7) is provided on the rear side of the adjusting and lifting mechanism. The cold air blower (7) is connected to the cold air outlet (6) through a telescopic pipe. Guide rollers (8) are symmetrically provided on the lifting plates (2) at both sides of the cold air box (4).
2. The material processing device of the test tape integrated machine according to claim 1, characterized in that: The material unwinding and rewinding mechanism comprises a fixed plate (9), a material unwinding reel (10) and a material rewinding reel (11); fixed plates (9) are symmetrically arranged on both sides of the processing table (1); the material unwinding reel (10) is symmetrically arranged on the upper and lower sides of the fixed plate (9) on one side, and the material rewinding reel (11) is arranged on the fixed plate (9) on the other side.
3. The material processing device of the test tape-braiding integrated machine according to claim 1, characterized in that: The purification box mechanism comprises a supporting box body (12), a ventilation hole plate (13), a fan (14), a plug-in frame (15) and a purification filter element (16); the processing table (1) is provided with a supporting box body (12); the supporting box body (12) is provided with a ventilation hole plate (13) on the upper and lower sides; the supporting box body (12) is provided with a fan (14) on the upper side; the supporting box body (12) is provided with a plug-in frame (15) on the lower side; and the plug-in frame (15) is provided with a purification filter element (16).
4. The material processing device of the test tape-braiding integrated machine according to claim 1, characterized in that: A support (17) is provided on the processing table (1) at the rear side of the purification box mechanism, and a heat sealing knife head (19) is provided on the support (17) via a lifting rod (18), and the heat sealing knife head (19) is located directly above the purification box mechanism.
5. The material processing device of the test tape integrated machine according to claim 1, characterized in that: The adjusting and lifting mechanism comprises an adjusting chute (20), an adjusting electric rod (21), an adjusting vertical plate (22), a lifting chute (23), a lifting screw (24) and a lifting slide seat (25); an adjusting chute (20) is provided on the rear side of a processing table (1) on one side of the purification box mechanism; an adjusting vertical plate (22) is provided in the adjusting chute (20) via an adjusting electric rod (21); a lifting chute (23) is provided on the front side of the adjusting vertical plate (22); and a lifting slide seat (25) is provided in the lifting chute (23) via a lifting screw (24).
6. The material processing device of the test tape-braiding integrated machine according to claim 5, characterized in that: A driving motor (26) is provided on the upper side of the adjusting vertical plate (22), and the output end of the driving motor (26) is connected to the lifting screw (24) for driving. The lifting plate (2) is fixedly arranged on the front side of the lifting slide (25), and the cooling fan (7) is fixedly installed on the rear side of the adjusting vertical plate (22).