Star discharger with efficient discharging function

By introducing air pump auxiliary unloading and auxiliary unloading components into the star unloader, using airflow to assist in promoting material unloading, the problem of low material adhesion and unloading efficiency is solved, and the effect of efficient unloading is achieved.

CN222876903UActive Publication Date: 2025-05-16BOERTALAMENGGUZIZHIZHOUXIBU MINING IND CO LTD
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Patent Information

Application Number
CN202421646043.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-16
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the unloading process of the existing star-type unloader, the material is prone to adhere to the rotating impeller, affecting the unloading efficiency, and relying on the gravity of the material itself to fall, resulting in a low unloading efficiency.

Method used

A star-type unloader for efficient unloading is designed, using an air pump to assist in unloading. By setting up auxiliary unloading components in the rotating pipe, using the coordination of guide rods, sealing plates, springs and airways, the airflow assists in promoting material unloading.

Benefits of technology

Fast and efficient material unloading is achieved, avoiding the problem of material adhering to the impeller and improving the unloading efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of unloaders, in particular to an efficient unloading star-shaped unloader which comprises a shell, a feeding port is fixedly installed on the upper surface of the shell, a discharging port is fixedly installed on the bottom face of the shell, the feeding port and the discharging port are both communicated with the interior of the shell, and a rotating pipe is rotatably installed in the shell. According to the star-shaped discharger with the efficient discharging function, when discharging work is conducted, an air pump is started to assist discharging, when one conveying groove rotates to a discharging opening in the lower portion, an abutting plate on an auxiliary discharging assembly on the conveying groove can be pressed by an eccentric ring, a guide rod and a sealing plate are driven to move downwards, materials at the bottom of the conveying groove are pushed away conveniently, and the discharging efficiency is improved. And meanwhile, the guide rod moves downwards so that an opening of the air channel can be leaked out of the conveying groove, air generated by working of the air pump can be sprayed outwards through the air channel in the guide rod, and the materials can be conveniently and rapidly pushed out of the conveying groove to be discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of dischargers, in particular to a star-shaped discharger with high-efficiency discharge. Background Art

[0002] The discharger is the main equipment used for dust removal equipment to discharge dust, air supply and other equipment to feed materials. It is widely used in powdery materials and granular materials. Among them, the star-shaped discharger has the best working efficiency and stability. The star-shaped discharger has a compact structure and beautiful appearance. It is widely used in environmental protection, metallurgy, chemical industry, grain, food and other departments.

[0003] When the existing star-shaped discharger discharges materials, the materials are easily adhered to the rotating impeller and are not easy to fall, which affects the discharge efficiency. In addition, the materials rely on their own gravity to fall during discharge. In order to ensure thorough discharge, the impeller rotates slowly, resulting in low discharge efficiency and difficulty in meeting people's usage needs. Utility Model Content

[0004] The utility model aims to provide a star-shaped discharger with high-efficiency discharge, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A star-shaped discharger with high-efficiency unloading comprises a shell, a feed port is fixedly mounted on the upper surface of the shell, a discharge port is fixedly mounted on the bottom surface of the shell, both the feed port and the discharge port are communicated with the interior of the shell, a rotating tube is rotatably mounted inside the shell, four blades are fixedly mounted on the outer surface of the rotating tube, a conveying groove is formed between every two adjacent blades, an auxiliary cavity is opened inside the rotating tube, an auxiliary unloading assembly is arranged inside the auxiliary cavity, an air pump is fixedly mounted on the left side surface of the shell, a connecting tube is fixedly mounted on the output end of the air pump, one end of the connecting tube extends to the interior of the auxiliary cavity.

[0007] Preferably, the right end of the rotating tube extends to the right side of the shell, a motor is fixedly installed on the right side of the shell, an output shaft is fixedly installed on the output end of the motor, a coupling is fixedly installed on one end of the output shaft, and the output shaft is connected to the rotating tube through the coupling.

[0008] Preferably, a bracket is fixedly mounted on the surface of the motor, bolts are provided on the bracket and the coupling, the bracket is fixedly mounted on the housing by bolts, and the coupling is fixedly connected to the rotating tube by bolts.

[0009] Preferably, the auxiliary unloading assembly includes four groups of guide rods interspersed on the inner wall of the rotating tube, one end of each group of guide rods extends to the interior of the conveying trough and is fixedly installed with a sealing plate, the other end of the guide rods extends to the interior of the auxiliary cavity and is fixedly installed with a back plate, the outer surface of the guide rod is sleeved with a spring, one end of the spring is connected to the inner wall of the rotating tube, and the other end of the spring is connected to the surface of the back plate, an airway is opened inside the guide rod, one end opening of the airway is set on the surface of the guide rod close to the sealing plate, and the other end opening of the airway is set on the surface of the guide rod close to the back plate.

[0010] Preferably, the surface curvature of the sealing plate matches the surface of the rotating tube.

[0011] Preferably, an eccentric ring is fixedly mounted on the left inner wall of the shell. The eccentric ring is arranged inside the auxiliary cavity. The eccentric ring is close to the lower inner wall of the rotating tube, and the eccentric ring abuts against the lower abutment plate surface.

[0012] Compared with the prior art, the utility model provides a star-shaped discharger with high efficiency in discharge, which has the following beneficial effects:

[0013] 1. The star-shaped discharger with high efficiency discharge starts the air pump to assist in discharge when discharging. When a conveying trough rotates to the lower discharge port, the abutment plate on the auxiliary discharge assembly on the conveying trough will be pressed by the eccentric ring, driving the guide rod and the sealing plate to move downward, so as to facilitate the material at the bottom of the conveying trough to be pushed away. At the same time, the guide rod moves downward to allow the opening of the air channel to leak out in the conveying trough, and the gas generated by the air pump can be ejected outward through the air channel on the guide rod, so as to facilitate and quickly push the material out of the conveying trough for discharge.

[0014] 2. For this efficient unloading star-shaped unloader, when the conveying trough moves to other positions, the abutment plate and the eccentric ring, and the spring, through their own elastic force, will drive the guide rod to retract into the auxiliary cavity, closing the opening of the airway. At the same time, the sealing plate will fit with the surface of the rotating tube to receive the material, making it convenient for the next wave of unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the shell of the utility model;

[0017] Figure 3 This is a schematic diagram of the rotating tube structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the auxiliary unloading component of the utility model.

[0019] In the figure: 1. Shell; 2. Feed inlet; 3. Discharge outlet; 4. Rotating tube; 5. Blade; 6. Auxiliary chamber; 7. Eccentric ring; 8. Auxiliary unloading assembly; 81. Guide rod; 82. Sealing plate; 83. Spring; 84. Abutment plate; 85. Airway; 9. Air pump; 10. Connecting pipe; 11. Motor; 12. Output shaft; 13. Conveying trough; 14. Coupling. DETAILED DESCRIPTION

[0020] See also Figure 1-4 A star-shaped discharger with high-efficiency unloading comprises a shell 1, a feed port 2 is fixedly mounted on the upper surface of the shell 1, a discharge port 3 is fixedly mounted on the bottom surface of the shell 1, both the feed port 2 and the discharge port 3 are communicated with the interior of the shell 1, a rotating tube 4 is rotatably mounted inside the shell 1, four blades 5 are fixedly mounted on the outer surface of the rotating tube 4, a conveying groove 13 is formed between every two adjacent blades 5 for receiving materials, an auxiliary cavity 6 is opened inside the rotating tube 4, an auxiliary unloading assembly 8 is arranged inside the auxiliary cavity 6 for auxiliary unloading, an air pump 9 is fixedly mounted on the left side surface of the shell 1, a connecting pipe 10 is fixedly mounted on the output end of the air pump 9, one end of the connecting pipe 10 extends to the interior of the auxiliary cavity 6.

[0021] See also Figure 1 The right end of the rotating tube 4 extends to the right side of the shell 1, and a motor 11 is fixedly installed on the right side of the shell 1. An output shaft 12 is fixedly installed on the output end of the motor 11, and a coupling 14 is fixedly installed on one end of the output shaft 12. The output shaft 12 is connected to the rotating tube 4 through the coupling 14.

[0022] By starting the motor 11, the rotating tube 4 is driven to rotate, and the rotating tube 4 drives the blade 5 to rotate, so that the conveying trough 13 that has received the material at the feed port 2 is conveniently rotated to the discharge port 3 for unloading. At the same time, the conveying trough 13 that has unloaded the material is rotated to the feed port 2 to receive the material again. Multiple conveying troughs 13 work in a cycle to unload the device that needs to unload.

[0023] Among them, a bracket is fixedly installed on the surface of the motor 11, and bolts are provided on the bracket and the coupling 14. The bracket is fixedly installed on the housing 1 by bolts, and the coupling 14 is fixedly connected to the rotating tube 4 by bolts. The motor 11 can be removed from the discharger, which is convenient for regular maintenance of the motor.

[0024] See also Figure 3 and 4The auxiliary unloading assembly 8 includes four groups of guide rods 81 inserted on the inner wall of the rotating tube 4, one end of each group of guide rods 81 extends to the inside of the conveying trough 13 and is fixedly installed with a sealing plate 82, the other end of the guide rods 81 extends to the inside of the auxiliary chamber 6 and is fixedly installed with a back plate 84, the outer surface of the guide rod 81 is sleeved with a spring 83, one end of the spring 83 is connected to the inner wall of the rotating tube 4, and the other end of the spring 83 is connected to the surface of the back plate 84, an air channel 85 is opened inside the guide rod 81, one end of the air channel 85 is opened on the surface of the guide rod 81 close to the sealing plate 82, and the other end of the air channel 85 is opened on the surface of the guide rod 81 close to the back plate 84, an eccentric ring 7 is fixedly installed on the left inner wall of the shell 1, the eccentric ring 7 is arranged in the inside of the auxiliary chamber 6, the eccentric ring 7 is close to the lower inner wall of the rotating tube 4, and the eccentric ring 7 is in contact with the lower surface of the back plate 84.

[0025] When unloading, start the air pump 9 to assist in unloading. When a conveying trough 13 rotates to the lower discharge port 3, the abutment plate 84 on the auxiliary unloading assembly 8 on the conveying trough 13 will be compressed by the eccentric ring 7, driving the guide rod 81 and the sealing plate 82 to move downward, which is convenient for pushing the material at the bottom of the conveying trough 13 away. At the same time, the guide rod 81 moves downward to allow the opening of the air channel 85 to leak out in the conveying trough 13, and the gas generated by the air pump 9 can be sprayed out through the air channel 85 on the guide rod 81, so that the material can be quickly pushed out of the conveying trough 13 for unloading. When the conveying trough 13 moves to other positions, the abutment plate 84, the eccentric ring 7, and the spring 83 will drive the guide rod 81 to retract into the auxiliary cavity 6 through their own elastic force, closing the opening of the air channel 85. At the same time, the sealing plate 82 will fit with the surface of the rotating tube 4 to receive the material, which is convenient for the next wave of unloading.

[0026] Furthermore, the surface curvature of the sealing plate 82 matches the surface of the rotating tube 4, thereby preventing a gap from being generated between the sealing plate 82 and the rotating tube 4 and preventing materials from entering the auxiliary cavity 6 and affecting the normal operation of the device.

[0027] Working principle: This high-efficiency star-shaped discharger is installed at the outlet of the device that needs to be discharged, and then the motor 11 is started to drive the rotating tube 4 to rotate. The rotating tube 4 drives the blade 5 to rotate to discharge the material, and the air pump 9 is started to assist in the discharge. When a conveying trough 13 rotates to the lower discharge port 3, the auxiliary discharge assembly 8 on the conveying trough 13 will be pressed by the eccentric ring 7, driving the guide rod 81 and the sealing plate 82 to move downward, so as to facilitate the material at the bottom of the conveying trough 13 to be pushed away, and at the same time the guide rod 8 1 can be moved downward to leak the opening of the air channel 85, and the gas generated by the air pump 9 can be ejected outward through the air channel 85 on the guide rod 81, so that the material can be quickly pushed out of the conveying trough 13 for unloading. When the conveying trough 13 moves to other positions, the abutment plate 84 and the eccentric ring 7 and the spring 83 will drive the guide rod 81 to retract into the auxiliary cavity 6 through their own elastic force, and close the opening of the air channel 85. At the same time, the sealing plate 82 will fit with the surface of the rotating tube 4 to receive the material, so as to facilitate the next wave of unloading.

Claims

1. A star-shaped discharger with high efficiency in discharge, comprising a housing (1), characterized in that: A feed port (2) is fixedly mounted on the upper surface of the shell (1), and a discharge port (3) is fixedly mounted on the bottom surface of the shell (1); the feed port (2) and the discharge port (3) are both connected to the interior of the shell (1); a rotating tube (4) is rotatably mounted inside the shell (1); four blades (5) are fixedly mounted on the outer surface of the rotating tube (4); a conveying groove (13) is formed between every two adjacent blades (5); an auxiliary cavity (6) is provided inside the rotating tube (4); an auxiliary unloading assembly (8) is provided inside the auxiliary cavity (6); an air pump (9) is fixedly mounted on the left side surface of the shell (1); a connecting tube (10) is fixedly mounted on the output end of the air pump (9); one end of the connecting tube (10) extends to the interior of the auxiliary cavity (6).

2. A star-shaped discharger with high efficiency discharge according to claim 1, characterized in that: The right end of the rotating tube (4) extends to the right side of the housing (1), and a motor (11) is fixedly mounted on the right side of the housing (1). An output shaft (12) is fixedly mounted on the output end of the motor (11), and a coupling (14) is fixedly mounted on one end of the output shaft (12). The output shaft (12) is connected to the rotating tube (4) via the coupling (14).

3. A star-shaped discharger with high efficiency discharge according to claim 2, characterized in that: A bracket is fixedly mounted on the surface of the motor (11), and bolts are provided on the bracket and the coupling (14). The bracket is fixedly mounted on the housing (1) by means of bolts, and the coupling (14) is fixedly connected to the rotating tube (4) by means of bolts.

4. The star-shaped discharger with high efficiency discharge according to claim 1, characterized in that: The auxiliary unloading assembly (8) comprises four groups of guide rods (81) inserted and arranged on the inner wall of the rotating tube (4), one end of each group of guide rods (81) extends into the interior of the conveying trough (13) and is fixedly installed with a sealing plate (82), the other end of each guide rod (81) extends into the interior of the auxiliary cavity (6) and is fixedly installed with a stop plate (84), a spring (83) is sleeved on the outer surface of the guide rod (81), one end of the spring (83) is connected to the inner wall of the rotating tube (4), and the other end of the spring (83) is connected to the surface of the stop plate (84), an air channel (85) is opened inside the guide rod (81), one end of the air channel (85) is opened on the surface of the guide rod (81) close to the sealing plate (82), and the other end of the air channel (85) is opened on the surface of the guide rod (81) close to the stop plate (84).

5. A star-shaped discharger with high efficiency discharge according to claim 4, characterized in that: The surface curvature of the sealing plate (82) matches the surface of the rotating tube (4).

6. A star-shaped discharger with high efficiency in discharge according to claim 1, characterized in that: An eccentric ring (7) is fixedly mounted on the left inner wall of the shell (1). The eccentric ring (7) is arranged inside the auxiliary cavity (6). The eccentric ring (7) is close to the lower inner wall of the rotating tube (4). The eccentric ring (7) abuts against the surface of the lower abutment plate (84).