Arrangement device for products in specified state

By designing a product arrangement device including a vibrating disc, visual equipment and pneumatic system, the problem of low product arrangement efficiency in the prior art is solved, and efficient screening and arrangement of the two states of the product is realized, working efficiency is improved and labor intensity is reduced.

CN222876968UActive Publication Date: 2025-05-16HENGDIAN GRP DMEGC MAGNETICS CO LTD +1
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Patent Information

Application Number
CN202421790578.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-16
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

During product arrangement, the existing technology is inefficient and prone to errors, especially when screening through vibrating discs, only one-quarter of the pass rate can be achieved.

Method used

An arrangement device for designated status of a product is designed, including a vibrating disc, a visual device, a first slide, a second slide, a first air nozzle, a second air nozzle, a guide rail, a first cylinder, a pushing assembly and a partition plate. The product status is identified through the vibrating disc and visual device, and the product screening and conveying is performed using the air nozzle and a cylinder, and the employee finally completes the designated status arrangement of the product.

Benefits of technology

It realizes efficient screening and arrangement of the two states of the product, improves work efficiency, reduces labor intensity, and ensures that the products are arranged in the specified state.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for arranging products in a specified state, which comprises a vibrating disk, a visual device arranged above the vibrating disk, a first air tap arranged above a first slide way, a second air tap arranged above a second slide way, and a material guide rail arranged above a workbench and positioned at the end parts of the first slide way and the second slide way, a first air cylinder is arranged on the side face of one end of the guide rail, a push rod is connected to the output end of the first air cylinder, and a pushing assembly is arranged on the side face of the other end of the guide rail. Products are arranged and conveyed through the vibration disc, the states of the products are recognized through the visual device, the first sliding way is used for conveying A-state products backwards, and the second sliding way is used for conveying B-state products backwards. And products in other states on the first slide way and the second slide way are blown into the vibration disc through the first air nozzle and the second air nozzle to be rearranged, so that the two states of the products are arranged and screened at a time.
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Description

Technical Field

[0001] The utility model belongs to the technical field of product arrangement, and in particular relates to an arrangement device for products in a specified state. Background Art

[0002] like Figure 5-8 As shown, the small rectangular product has four states, ABCD, when arranged. In the actual production process, it needs to be arranged according to the specified states. At present, most of the arrangements are done manually, which not only has low work efficiency, but also often results in incorrect arrangement states of some products.

[0003] If screening is performed through a vibrating plate, since only one state meets the screening conditions, the pass rate is only one quarter, and the problem of low efficiency still exists. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the utility model provides a device for arranging products in a specified state, which has the characteristics of improving the arrangement efficiency and reducing the labor intensity.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for arranging products in a specified state, comprising a vibration plate and a workbench arranged on one side of the vibration plate, wherein a visual device is provided above the vibration plate, the vibration plate comprises a first slide and a second slide, a first air nozzle is provided above the first slide, and a second air nozzle is provided above the second slide, a material guide rail located at the ends of the first slide and the second slide is provided above the workbench, a first cylinder is provided on the side of one end of the material guide rail, a push rod is connected to the output end of the first cylinder, a push assembly is provided on the side of the other end of the material guide rail, and the vibration plate and the visual device are respectively connected to the PLC controller signal.

[0006] In order to sense whether the product is in place and thus control the action of the first cylinder, a first sensing switch corresponding to the first slideway and the second slideway is further installed on the guide rail, and the first sensing switch is connected to the PLC controller signal.

[0007] In order to push the arranged products onto the workbench, the pushing assembly further includes a second cylinder, wherein the output end of the second cylinder is connected to the third cylinder, and the output end of the third cylinder is connected to the partition plate.

[0008] In order to accommodate products in two states respectively, two material troughs are further provided on the partition plate.

[0009] In order to block the product in the material guide rail when the second cylinder pushes out, thereby preventing the product from being pushed out, further, a baffle is connected to one end of the partition plate where the material guide rail is located.

[0010] In order to limit the position of the product and determine whether the product in the partition plate is full, a material blocking plate is further installed above the workbench, and the material blocking plate is located on the side of the pusher assembly away from the material guide rail. A second induction switch is installed on the material blocking plate, and the second induction switch is connected to the PLC controller signal.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model arranges and conveys products through a vibration plate, identifies the status of products through visual equipment, the first slide is used to convey products in status A backward, and the second slide is used to convey products in status B backward. Products in other status on the first slide and the second slide are blown into the vibration plate through the first air nozzle and the second air nozzle for rearrangement, thereby realizing the arrangement and screening of products in two statuses at one time;

[0013] 2. The utility model conveys the arranged products in two states to the workbench through the first cylinder and the pushing assembly, and then the employee turns over the product in one state, so as to arrange all the products in the specified state. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the pusher assembly of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the partition plate of the utility model;

[0019] Figure 5 This is a schematic diagram of the state A of the utility model product;

[0020] Figure 6 This is a schematic diagram of the B state of the utility model product;

[0021] Figure 7 This is a schematic diagram of the C state of the utility model product;

[0022] Figure 8 This is a schematic diagram of the D state of the utility model product;

[0023] In the figure: 1. Vibrating plate; 2. Workbench; 3. First cylinder; 4. Push rod; 5. First induction switch; 6. Material guide rail; 7. Material pushing assembly; 71. Second cylinder; 72. Third cylinder; 73. Partition plate; 731. Material trough; 732. Baffle plate; 8. Second induction switch; 9. Baffle plate; 10. Visual device; 11. First air nozzle; 12. Second air nozzle; 13. First slide; 14. Second slide. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1

[0026] See also Figure 1-4 The utility model provides the following technical solutions: a device for arranging products in a specified state, comprising a vibration plate 1 and a workbench 2 arranged on one side of the vibration plate 1, wherein a visual device 10 is arranged above the vibration plate 1, the vibration plate 1 comprises a first slide 13 and a second slide 14, a first air nozzle 11 is arranged above the first slide 13, a second air nozzle 12 is arranged above the second slide 14, the first air nozzle 11 and the second air nozzle 12 are respectively connected to an air source, and an electromagnetic valve is installed on the connecting pipe of the first air nozzle 11 and the second air nozzle 12, a material guide rail 6 is arranged above the workbench 2 at the ends of the first slide 13 and the second slide 14, a first cylinder 3 is arranged on the side of one end of the material guide rail 6, a push rod 4 is connected to the output end of the first cylinder 3, a push assembly 7 is arranged on the side of the other end of the material guide rail 6, the first cylinder 3, the electromagnetic valves on the first air nozzle 11 and the second air nozzle 12, the vibration plate 1 and the visual device 10 are respectively connected to the PLC controller signal.

[0027] By adopting the above technical scheme, the utility model arranges and conveys the products through the vibration plate 1, identifies the status of the products through the visual device 10, the first slide 13 is used for conveying the products in status A backward, and the second slide 14 is used for conveying the products in status B backward, and the products in other statuses on the first slide 13 and the second slide 14 are blown into the vibration plate 1 through the first air nozzle 11 and the second air nozzle 12 for rearrangement, thereby realizing one-time arrangement and screening of the products in two statuses; the utility model conveys the arranged products in two statuses to the workbench 2 through the first cylinder 3 and the pushing assembly 7, and then the employee flips the product in one status, thereby realizing the arrangement of all products according to the specified status.

[0028] Specifically, the guide rail 6 is provided with a first induction switch 5 corresponding to the first slideway 13 and the second slideway 14 , and the first induction switch 5 is connected to the PLC controller signal.

[0029] By adopting the above technical solution, the first sensing switch 5 senses whether the product is in place, thereby controlling the action of the first cylinder 3 .

[0030] Specifically, the pushing assembly 7 includes a second cylinder 71, wherein the output end of the second cylinder 71 is connected to the third cylinder 72, the output end of the third cylinder 72 is connected to a partition plate 73, and the solenoid valves on the second cylinder 71 and the third cylinder 72 are connected to the PLC controller signal.

[0031] By adopting the above technical solution, the arranged products are pushed onto the workbench 2.

[0032] Specifically, two material troughs 731 are provided on the partition plate 73 .

[0033] By adopting the above technical solution, products in two states can be accommodated respectively.

[0034] Example 2

[0035] The present embodiment is different from the first embodiment in that: specifically, a baffle 732 is connected to the end of the partition plate 73 where the guide rail 6 is located.

[0036] By adopting the above technical solution, when the second cylinder 71 is pushed out, the baffle 732 blocks the product in the guide rail 6, thereby preventing the product from being pushed out.

[0037] Example 3

[0038] The present embodiment is different from the embodiment 1 in that: specifically, a baffle plate 9 is installed above the workbench 2, and the baffle plate 9 is located on the side of the pusher assembly 7 away from the guide rail 6. A second induction switch 8 is installed on the baffle plate 9, and the second induction switch 8 is connected to the PLC controller signal.

[0039] By adopting the above technical solution, it is used to limit the position of the product and determine whether the product in the partition plate 73 is full.

[0040] The working steps of the utility model are as follows:

[0041] (1) The product is manually poured into the vibration plate 1, and the vibration plate 1 starts working;

[0042] (2) The products arranged on the vibration plate 1 are transported backward in four states of A, B, C, and D. The visual device 10 takes photos of the states of the products. The products in state A are transported backward via the first slide 13. The products in other states on the first slide 13 and the second slide 14 are blown into the vibration plate 1 by the first air nozzle 11 and the second air nozzle 12 for rearrangement.

[0043] (3) When the first induction switch 5 senses the presence of a product, the first cylinder 3 is activated to push the product forward by one cylinder stroke;

[0044] (4) Repeat the cycle. When the product reaches the baffle plate 9, the second induction switch 8 senses it, and the second cylinder 71 is activated, driving the third cylinder 72 and the partition plate 73 forward.

[0045] (5) After the product is pushed to the designated position, the third cylinder 72 is lifted, the second cylinder 71 is retracted, and the subsequent products continue to enter the partition plate 73;

[0046] (7) The product in state B on workbench 2 will be manually flipped 180° to make it the same as the product in state A, thus completing a cycle.

[0047] In the utility model, the first cylinder 3 is selected from AirTac's TN16X10S type; the first induction switch 5 is selected from Omron's E32 type; the second cylinder 71 is selected from AirTac's TN16X40S type; the third cylinder 72 is selected from AirTac's TACQ32X5 type; the second induction switch 8 is selected from Omron's E32 type; and the visual device 10 is selected from MISUMI's EMVC-CB130M3 type.

[0048] In summary, the utility model arranges and conveys products through the vibration plate 1, identifies the status of the products through the visual device 10, the first slide 13 is used to convey the products in status A backward, and the second slide 14 is used to convey the products in status B backward, and the products in other statuses on the first slide 13 and the second slide 14 are blown into the vibration plate 1 through the first air nozzle 11 and the second air nozzle 12 for rearrangement, thereby realizing one-time arrangement and screening of the two statuses of the products; the utility model conveys the arranged products in two statuses to the workbench 2 through the first cylinder 3 and the pushing assembly 7, and then the employee flips the product in one status, thereby realizing the arrangement of all products according to the specified status.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A device for arranging products in a specified state, characterized in that: It includes a vibration plate and a workbench arranged on one side of the vibration plate, wherein a visual device is arranged above the vibration plate, the vibration plate includes a first slide and a second slide, a first air nozzle is arranged above the first slide, and a second air nozzle is arranged above the second slide, a material guide rail located at the ends of the first slide and the second slide is arranged above the workbench, a first cylinder is arranged on the side of one end of the material guide rail, a push rod is connected to the output end of the first cylinder, a push assembly is arranged on the side of the other end of the material guide rail, and the vibration plate and the visual device are respectively connected to the PLC controller signal.

2. A product-specific state arrangement device according to claim 1, characterized in that: The guide rail is provided with a first induction switch corresponding to the first slideway and the second slideway, and the first induction switch is connected with a PLC controller signal.

3. A product-specific state arrangement device according to claim 1, characterized in that: The pusher assembly comprises a second cylinder, wherein the output end of the second cylinder is connected to a third cylinder, and the output end of the third cylinder is connected to a partition plate.

4. A product designated status arrangement device according to claim 3, characterized in that: Two material troughs are arranged on the partition plate.

5. The device for arranging products in a specified state according to claim 3, characterized in that: The partition plate is connected with a baffle plate on one end where the material guide rail is located.

6. The device for arranging products in a specified state according to claim 1, characterized in that: A material blocking plate is installed above the workbench, and the material blocking plate is located on a side of the material pushing assembly away from the material guide rail.

7. A product designated status arrangement device according to claim 6, characterized in that: A second induction switch is installed on the baffle plate, and the second induction switch is connected to the PLC controller signal.