Biopesticide processing and packaging integrated machine
By designing an integrated biopesticide processing and packaging machine and integrating the stirring, filling and capping processes, the problems of low transport efficiency and high cost caused by independent equipment in traditional technology are solved, and efficient and stable production processes and product quality are achieved.
Patent Information
- Application Number
- CN202421886549.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The traditional biopestic chemical processing process requires the cooperation of multiple independent equipment, which has low transportation efficiency and increases production costs and pollution risks.
A biopesticide processing and packaging integrated machine is designed, integrating stirring, filling and capping processes, and continuous operation is achieved through a turntable and transmission device.
It significantly improves production efficiency, ensures the stable operation of the production line, reduces equipment investment and floor area, reduces maintenance costs, and improves product uniformity and qualification rate.
Smart Images

Figure CN222877628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biological pesticide production, in particular to a biological pesticide processing and packaging integrated machine. Background Art
[0002] In agricultural production, biopesticides, as an environmentally friendly and efficient alternative to pesticides, are gradually gaining favor among farmers. In the production process of biopesticides, the mixing uniformity of raw materials, filling accuracy and packaging efficiency are directly related to the quality and market competitiveness of the product. However, in the traditional processing of biopesticides, there are still the following problems:
[0003] Traditional biopesticide processing and packaging processes usually involve multiple independent equipment, such as mixing tanks, filling machines and capping machines. Manual transportation of pesticide products between these equipment is often required, which is not only inefficient, but also increases production costs and pollution risks.
[0004] In view of the above problems, the utility model document proposes an integrated machine for processing and packaging biological pesticides. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art that the traditional biological pesticide processing process requires the coordination of multiple independent equipment, has low transportation efficiency, and is prone to increase costs and pollution risks, and to propose a biological pesticide processing and packaging integrated machine.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A biopesticide processing and packaging integrated machine, comprising:
[0008] A bottom plate, a support frame is fixedly installed on the top of the bottom plate, a liquid storage tank is fixedly installed on the top of the support frame, the liquid storage tank is used to store biological pesticide liquid, and a water inlet pipe is fixedly connected to the top of the liquid storage tank, and the water inlet pipe is used to inject the biological pesticide liquid into the liquid storage tank;
[0009] It also includes a fixed plate, which is fixedly mounted on one side of the bottom plate, a rotating plate is rotatably connected inside the fixed plate, a connecting shaft is fixedly mounted on the top of the rotating plate, and the connecting shaft is rotatably connected to the bottom of the supporting frame, and a plurality of limiting grooves are provided on the outer wall of the rotating plate, and the plurality of limiting grooves are used for placing pesticide packaging containers;
[0010] It also includes a filling head, which is fixedly installed at the bottom of the liquid storage tank, the filling head is connected to the inside of the liquid storage tank, one end of the filling head is fixedly passed through the support frame and matched with a plurality of packaging containers placed in the turntable, and a solenoid valve is arranged in the filling head, and the filling head is used to complete the filling of the biological pesticide liquid;
[0011] Also included is a stirring assembly, which is used to stir the biopesticide liquid stored in the liquid storage tank;
[0012] It also includes a capping assembly, which is used to press and cap the filled pesticide packaging container.
[0013] Furthermore, the stirring assembly includes two rotating rods that rotate and penetrate the top of the liquid storage tank, the bottom ends of the two rotating rods are rotatably connected to the bottom inner wall of the liquid storage tank, the outer walls of the two rotating rods are fixedly installed with multiple stirring rods, and the multiple stirring rods cooperate with each other to stir the biological pesticide liquid in the liquid storage tank to prevent it from sedimentation, the outer walls of the two rotating rods are fixedly sleeved with a first synchronous wheel, the two first synchronous wheels are located above the liquid storage tank, the two first synchronous wheels are connected by a synchronous belt transmission, and a motor is fixedly installed on the top of the liquid storage tank through a bracket, and one end of the output shaft of the motor is fixedly connected to one end of one of the rotating rods for driving the two rotating rods to rotate.
[0014] Furthermore, the sealing assembly includes a fixed plate, two limit rods are fixedly installed on the top of the fixed plate, and the two limit rods both slide through the supporting frame, and a telescopic rod is fixedly installed on the bottom of the fixed plate, and a pressing plate is fixedly installed on one end of the inner rod of the telescopic rod, and a spring is sleeved on the outer wall of the telescopic rod, one end of the spring is fixedly connected to the bottom of the fixed plate, and the other end of the spring is fixedly connected to the top of the pressing plate, and the pressing plate cooperates with the pesticide packaging container and the packaging cover at the opening thereof to complete the pressing packaging of the packaging cover; a fixed frame is fixedly installed on one side of the supporting frame, and an electric push rod is fixedly penetrated on the top of the fixed frame, and a rack is fixedly installed on one end of the piston rod of the electric push rod, and the bottom end of the rack slides through the supporting frame and is fixedly connected to the top of the fixed plate.
[0015] Furthermore, a first rotating shaft is rotatably arranged inside the support frame through a cavity, the bottom end of the first rotating shaft rotates and passes through the bottom of the support frame and is fixedly installed with a second synchronous wheel, the second synchronous wheel is connected to a third synchronous wheel through a synchronous belt transmission, the third synchronous wheel is fixedly sleeved on the outer wall of the connecting shaft, the top of the first rotating shaft is fixedly installed with a second bevel gear, the second bevel gear is meshed with the first bevel gear, the second rotating shaft is rotatably arranged inside the support frame, one end of the second rotating shaft is fixedly connected to the first bevel gear, the outer wall fixed sleeve of the second rotating shaft is provided with a one-way bearing, the outer wall fixed sleeve of the outer shaft of the one-way bearing is provided with a connecting gear, and the connecting gear cooperates with the rack to realize intermittent driving of the turntable.
[0016] Furthermore, the outer wall of the fixed disk is provided with a container outlet and a container inlet, the container outlet is inclined, a protrusion is provided on one side of the container outlet, the protrusion slides with the outer wall of the rotating disk, the container outlet is used to discharge the packaged pesticide packaging container, and the container inlet is used to input a new pesticide packaging container.
[0017] Furthermore, a control panel is fixedly mounted on the top of the base plate. The control panel is located on a side away from the fixed disk, and the control panel is used to control the device.
[0018] Furthermore, when the rack rises to drive the connecting gear to rotate, the one-way bearing is in a locked state in the corresponding rotation direction.
[0019] In the present application, when in use, the user can transport the biological pesticide raw materials that need to be processed into the liquid storage tank and start the motor. At this time, the two rotating rods can rotate synchronously, and the multiple stirring rods can stir the raw materials inside the liquid storage tank to make them fully mixed, and at the same time, it can also avoid precipitation in the subsequent filling process; when the user fills the pesticide, it is necessary to use external equipment or the operator to manually transport the pesticide packaging container to the limit groove, and then when the electric push rod pushes the rack down, the connecting gear will rotate synchronously, but in this rotation direction, the inner and outer shafts of the one-way bearing are in an active state, and the connecting gear cannot drive the second rotating shaft to rotate. When the electric push rod drives the rack to rise, the inside of the one-way bearing is in a locked state. At this time, the connecting gear will drive the second rotating shaft to rotate, and then it can be The driving connecting shaft under the series transmission rotates at a certain angle to drive the turntable; the turntable will drive the packaged container to move until the container moves under the filling head. At this time, the solenoid valve will control the filling head to complete the filling of the pesticide, and after the filling is completed, the container will continue to be driven forward; at this time, another operator can cover the filled container on one side of the device until the container with the packaged cover is moved under the pressing plate. As the electric push rod drives the rack to descend, the fixed plate will drive the telescopic rod and the pressing plate to complete the pressing and sealing of the container and its cover, and then until the rack rises again, the turntable will drive the packaged container to move again. Finally, the packaged container will be discharged from the container outlet and received by the external equipment or operator on the other side.
[0020] Beneficial effects:
[0021] In the utility model, the biological pesticide processing and packaging integrated machine significantly improves production efficiency by integrating multiple processes such as stirring, filling, and capping. At the same time, the continuous operation capability of the equipment ensures the stable operation of the production line and further improves production capacity.
[0022] In the utility model, the design of the stirring component of the biological pesticide processing and packaging integrated machine effectively prevents the precipitation of the biological pesticide during the storage process, ensures the uniformity and quality stability of the pesticide, and at the same time, the precise filling control mechanism also ensures the consistency of the filling amount of each bottle of pesticide, thereby improving the qualified rate of the product; the packaging component can realize the driving of the turntable simultaneously while packaging the pesticide packaging container, which is conducive to ensuring the continuity of the pesticide processing and facilitating the improvement of the pesticide production efficiency;
[0023] In the utility model, the integrated machine for processing and packaging biological pesticides has a design that reduces equipment investment and floor space, and reduces maintenance costs. In addition, the entire processing and packaging process is centrally controlled through a control panel, and the operation is simple and convenient.
[0024] In the utility model, the integrated biological pesticide processing and packaging machine integrates stirring, filling and capping, which significantly improves production efficiency and production capacity stability. Its stirring component prevents precipitation to ensure uniform quality of pesticides. Precise filling control effectively improves product qualification rate. The turntable can be driven synchronously during packaging to ensure continuous and efficient processing. The integrated design saves investment and space, reduces maintenance costs, and the control panel is centrally controlled, which is simple and fast, and comprehensively optimizes the pesticide production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional structural schematic diagram of a biological pesticide processing and packaging integrated machine proposed by the utility model;
[0026] Figure 2 This is a cross-sectional structural schematic diagram of a biopesticide processing and packaging integrated machine proposed by the utility model;
[0027] Figure 3 This is a schematic diagram of the turntable installation structure of a biopesticide processing and packaging integrated machine proposed by the utility model;
[0028] Figure 4 This is a schematic diagram of the packaging component structure of a biopesticide processing and packaging integrated machine proposed by the utility model;
[0029] Figure 5 This is a schematic diagram of the structure of the second synchronous wheel driving part of a biological pesticide processing and packaging integrated machine proposed by the utility model;
[0030] Figure 6 This is a schematic diagram of the connecting gear installation structure of a biological pesticide processing and packaging integrated machine proposed by the utility model.
[0031] In the figure: 1, bottom plate; 2, support frame; 3, liquid storage tank; 4, water inlet pipe; 5, fixed plate; 6, rotating rod; 7, stirring rod; 8, first synchronous wheel; 9, motor; 10, filling head; 11, solenoid valve; 12, control panel; 13, turntable; 14, limit groove; 15, connecting shaft; 16, container outlet; 17, container inlet; 18, fixed frame; 19, electric push rod; 20, rack; 21, fixed plate; 22, limit rod; 23, telescopic rod; 24, pressing plate; 25, spring; 26, connecting gear; 27, first bevel gear; 28, second bevel gear; 29, first rotating shaft; 30, second synchronous wheel; 31, third synchronous wheel; 32, one-way bearing; 33, second rotating shaft. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0033] Example 1
[0034] Reference Figure 1-6 A biopesticide processing and packaging integrated machine includes: a bottom plate 1, a support frame 2, a liquid storage tank 3, a water inlet pipe 4, a fixed plate 5, a turntable 13, a connecting shaft 15, a limit groove 14, a filling head 10, a solenoid valve 11, a stirring component, a capping component and a control panel 12.
[0035] First, a fixing plate 5 is fixedly installed on one side of the base plate 1, and the base plate 1 and the fixing plate 5 are stably placed on the ground through supporting legs; a supporting frame 2 is fixedly installed on the top of the base plate 1, and the supporting frame 2 is designed to have sufficient strength and stability to support the subsequently installed equipment; a liquid storage tank 3 is fixedly installed on the top of the supporting frame 2 for storing biological pesticide liquid, and a water inlet pipe 4 is fixedly connected to the top of the liquid storage tank 3 so as to inject the biological pesticide liquid into the liquid storage tank 3.
[0036] In order to prevent the biological pesticide liquid from settling in the liquid storage tank 3, a stirring assembly is installed in the liquid storage tank 3; the stirring assembly includes two rotating rods 6, which rotate through the top of the liquid storage tank 3 through bearings and are rotatably connected to the bottom inner wall of the liquid storage tank 3; multiple stirring rods 7 are evenly fixedly installed on the outer walls of the two rotating rods 6 for stirring the liquid; the top ends of the two rotating rods 6 are fixedly sleeved with a first synchronous wheel 8, and are connected through a synchronous belt transmission to ensure that the two rotating rods 6 rotate synchronously; a motor 9 is fixedly installed on the top of the liquid storage tank 3 through a bracket, and the output shaft of the motor 9 is fixedly connected to one end of one of the rotating rods 6 to drive it to rotate, and the other rotating rod 6 is driven to rotate synchronously through the synchronous belt, thereby achieving sufficient stirring of the liquid.
[0037] A filling head 10 is fixedly installed at the bottom of the liquid storage tank 3. The filling head 10 is controlled to open and close by a solenoid valve 11 and is used to fill biological pesticide liquid into a pesticide packaging container placed on a turntable 13; the turntable 13 is rotatably arranged in the fixed plate 5 and is rotatably connected to the bottom of the support frame 2 through a connecting shaft 15. The outer wall of the turntable 13 is provided with a plurality of limit grooves 14 for placing the pesticide packaging container.
[0038] The sealing assembly mainly includes a fixed plate 21, a limiting rod 22, a telescopic rod 23, a pressing plate 24, a spring 25, an electric push rod 19 and a rack 20; the fixed plate 21 is slidably installed on the support frame 2 through the limiting rod 22, and one end of the inner rod of the telescopic rod 23 fixedly installed at the bottom is fixedly connected to a pressing plate 24 for pressing the sealing cover on the packaging container, and the spring 25 sleeved on the outer wall of the telescopic rod 23 is used to provide a pressing buffer to avoid damage to the pesticide packaging container during sealing.
[0039] The electric push rod 19 is installed above the support frame 2 through the fixed frame 18, and the rack 20 fixedly connected to one end of its piston rod slides through the support frame 2 and is fixedly connected to the top of the fixed plate 21; when the electric push rod 19 extends or retracts the piston rod, the rack 20 drops or rises accordingly, and at the same time the telescopic rod 23 drives the pressing plate 24 to move synchronously, thereby completing the capping operation.
[0040] The drive of the turntable 13 is realized through the rack 20 and the connecting gear 26 in the cover assembly. Specifically, the first rotating shaft 29 rotatably arranged inside the support frame 2 is connected to the connecting shaft 15 through the second synchronous wheel 30 and the third synchronous wheel 31, the second bevel gear 28 at the top of the first rotating shaft 29 is meshed with the first bevel gear 27, the first bevel gear 27 is fixedly connected to one end of the second rotating shaft 33, and the one-way bearing 32 sleeved on the outer wall of the second rotating shaft 33 will be locked in a specific direction. When the rack 20 and the connecting gear 26 are meshed, the connecting gear 26 will drive the second rotating shaft 33 to rotate when the one-way bearing 32 is locked, thereby realizing the intermittent drive of the turntable 13; further, when the rack 20 rises to drive the connecting gear 26 to rotate, the one-way bearing 32 is locked in the rotation direction.
[0041] The present application can be used in the field of biological pesticide production technology, and can also be used in other fields applicable to the present application.
[0042] Example 2
[0043] refer to Figure 2 , 3 , improved on the basis of Example 1: a biopesticide processing and packaging integrated machine, which is applied to the field of biopesticide production technology;
[0044] The outer wall of the fixed plate 5 is provided with a container outlet 16 and a container inlet 17. The container outlet 16 is inclined and equipped with a protrusion for guiding the packaged pesticide packaging container to be discharged; the container inlet 17 is used for the input of a new container.
[0045] A control panel 12 is fixedly installed on one side of the top of the bottom plate 1 away from the fixed plate 5. The control panel 12 can be used to control the start, stop and filling volume of the entire device to ensure stable operation of the device.
[0046] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 9, solenoid valve 11 and electric push rod 19 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.
[0047] The working principle and use process of the present technical solution are as follows: when in use, the user can transport the biological pesticide raw materials to be processed into the liquid storage tank 3, start the motor 9, at this time the two rotating rods 6 can rotate synchronously, and the multiple stirring rods 7 can stir the raw materials inside the liquid storage tank 3 to make them fully mixed, and at the same time avoid precipitation during the subsequent filling process; when the user fills the pesticide, it is necessary to use external equipment or the operator to manually transport the pesticide packaging container to the limit groove 14, and then when the electric push rod 19 pushes the rack 20 down, the connecting gear 26 will rotate synchronously, but in this rotation direction, the inner and outer shafts of the one-way bearing 32 are in an active state, and the connecting gear 26 cannot drive the second rotating shaft 33 to rotate. When the electric push rod 19 drives the rack 20 to rise, the inside of the one-way bearing 32 is in a locked state, and the connecting gear 26 will drive the second rotating shaft 33 to rotate. Then, the connecting shaft 15 can be driven to rotate at a certain angle under a series of transmissions to realize the driving of the turntable 13; the turntable 13 will drive the packaged container to move until the container moves to the bottom of the filling head 10, at which time the solenoid valve 11 will control the filling head 10 to complete the filling of the pesticide, and after the filling is completed, the container will continue to be driven forward; at this time, another operator can cover the filled container on one side of the device until the container with the packaged cover body is placed moves to the bottom of the pressing plate 24, as the electric push rod 19 drives the rack 20 to descend, the fixed plate 21 will drive the telescopic rod 23 and the pressing plate 24 to complete the pressing and packaging of the container and its cover body, and then until the rack 20 rises again, the turntable 13 will drive the packaged container to move again, and finally, the packaged container will be discharged from the container outlet 16 and received by the external equipment or operator on the other side.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A biopesticide processing and packaging integrated machine, characterized in that: include: A bottom plate (1), a support frame (2) is fixedly mounted on the top of the bottom plate (1), a liquid storage tank (3) is fixedly mounted on the top of the support frame (2), the liquid storage tank (3) is used to store biological pesticide liquid, and a water inlet pipe (4) is fixedly connected to the top of the liquid storage tank (3), the water inlet pipe (4) is used to inject the biological pesticide liquid into the liquid storage tank (3); It also comprises a fixed plate (5), the fixed plate (5) being fixedly mounted on one side of the bottom plate (1), the fixed plate (5) being rotatably connected to a rotating plate (13) inside, a connecting shaft (15) being fixedly mounted on the top of the rotating plate (13), the connecting shaft (15) being rotatably connected to the bottom of the support frame (2), a plurality of limiting grooves (14) being provided on the outer wall of the rotating plate (13), the plurality of limiting grooves (14) being used for placing pesticide packaging containers; It also comprises a filling head (10), the filling head (10) being fixedly mounted on the bottom of the liquid storage tank (3), the filling head (10) being in communication with the interior of the liquid storage tank (3), one end of the filling head (10) being fixedly passed through the support frame (2) and cooperating with a plurality of packaging containers placed in the turntable (13), the filling head (10) being provided with a solenoid valve (11), and the filling head (10) being used to complete the filling of the biological pesticide liquid; It also includes a stirring component, which is used to stir the biological pesticide liquid stored in the liquid storage tank (3); It also includes a capping assembly, which is used to press and cap the filled pesticide packaging container.
2. The biopesticide processing and packaging integrated machine according to claim 1, characterized in that: The stirring assembly comprises two rotating rods (6) that rotate and penetrate the top of the liquid storage tank (3); the bottom ends of the two rotating rods (6) are rotatably connected to the bottom inner wall of the liquid storage tank (3); the outer walls of the two rotating rods (6) are fixedly mounted with a plurality of stirring rods (7); the plurality of stirring rods (7) cooperate with each other and are used to stir the biological pesticide liquid in the liquid storage tank (3) to prevent the liquid from settling; the outer walls of the two rotating rods (6) are fixedly sleeved with a first synchronous wheel (8); the two first synchronous wheels (8) are located above the liquid storage tank (3); the two first synchronous wheels (8) are connected by a synchronous belt transmission; a motor (9) is fixedly mounted on the top of the liquid storage tank (3) through a bracket; one end of the output shaft of the motor (9) is fixedly connected to one end of one of the rotating rods (6) and is used to drive the two rotating rods (6) to rotate.
3. The biopesticide processing and packaging integrated machine according to claim 1, characterized in that: The cover assembly comprises a fixed plate (21), two limit rods (22) are fixedly mounted on the top of the fixed plate (21), and the two limit rods (22) both slide through the support frame (2), a telescopic rod (23) is fixedly mounted on the bottom of the fixed plate (21), a pressing plate (24) is fixedly mounted on one end of the inner rod of the telescopic rod (23), and a spring (25) is sleeved on the outer wall of the telescopic rod (23), one end of the spring (25) is fixedly connected to the bottom of the fixed plate (21), and the other end of the spring (25) is fixedly connected to the bottom of the fixed plate (21). One end is fixedly connected to the top of a pressing plate (24), and the pressing plate (24) cooperates with the pesticide packaging container and the packaging cover at the opening thereof to complete the pressing and packaging of the packaging cover; a fixing frame (18) is fixedly installed on one side of the support frame (2), an electric push rod (19) is fixedly penetrated through the top of the fixing frame (18), a rack (20) is fixedly installed on one end of the piston rod of the electric push rod (19), and the bottom end of the rack (20) slides through the support frame (2) and is fixedly connected to the top of the fixing plate (21).
4. The biopesticide processing and packaging integrated machine according to claim 3, characterized in that: A first rotating shaft (29) is rotatably arranged inside the support frame (2) through the cavity, the bottom end of the first rotating shaft (29) rotatably passes through the bottom of the support frame (2) and is fixedly mounted with a second synchronous wheel (30), the second synchronous wheel (30) is connected to a third synchronous wheel (31) through a synchronous belt transmission, the third synchronous wheel (31) is fixedly sleeved on the outer wall of the connecting shaft (15), a second bevel gear (28) is fixedly mounted on the top of the first rotating shaft (29), the second bevel gear (28) is meshed with the first bevel gear (27), a second rotating shaft (33) is rotatably arranged inside the support frame (2), one end of the second rotating shaft (33) is fixedly connected to the first bevel gear (27), a one-way bearing (32) is fixedly sleeved on the outer wall of the second rotating shaft (33), the outer shaft outer wall of the one-way bearing (32) is fixedly sleeved with a connecting gear (26), the connecting gear (26) cooperates with the rack (20) to realize intermittent driving of the turntable (13).
5. The biopesticide processing and packaging integrated machine according to claim 4, characterized in that: The outer wall of the fixed disk (5) is provided with a container outlet (16) and a container inlet (17); the container outlet (16) is arranged obliquely; a protrusion is arranged on one side of the container outlet (16); the protrusion is slidably engaged with the outer wall of the rotating disk (13); the container outlet (16) is used to discharge the packaged pesticide packaging container; the container inlet (17) is used to input a new pesticide packaging container.
6. The biopesticide processing and packaging integrated machine according to claim 1, characterized in that: A control panel (12) is fixedly mounted on the top of the base plate (1), the control panel (12) being located on a side away from the fixed plate (5), and the control panel (12) being used to control the device.
7. The biopesticide processing and packaging integrated machine according to claim 4, characterized in that: When the rack (20) rises to drive the connecting gear (26) to rotate, the one-way bearing (32) is in a locked state in the corresponding rotation direction.