Shield integrated far infrared energy-saving heater

By designing an integrated far-infrared energy-saving heater for shields, the combination of infrared radiation heating wire, aerogel felt layer and sandbags solves the safety hazards caused by fragility of quartz tubes, achieving efficient heating, good heat preservation and fire protection functions, and extending the service life of the equipment.

CN222881635UActive Publication Date: 2025-05-16BAOYING COUNTY YATAI ELECTRICAL APPLIANCE FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421892768.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-16
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The quartz tubes in existing far-infrared energy-saving heaters are fragile, causing the internal heating tube to break during use, causing the resistor wire to burn or leak, reducing the service life and possibly causing safety accidents such as fires.

Method used

A shield integrated far-infrared energy-saving heater is designed, including a shield shell, infrared radiation heating wire, aerogel felt layer and sandbag. The infrared radiation heating wire is converted into infrared radiation energy through the power supply and transmitted to objects that need to be heated; the aerogel felt layer and sandbag are used to enhance the insulation effect and fire resistance.

Benefits of technology

It improves heating efficiency and insulation effect, reduces heat loss, and prevents the fire from spreading through the fire prevention effect of sandbags in the event of a fire, extends the service life of the equipment and improves safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222881635U_ABST
    Figure CN222881635U_ABST
Patent Text Reader

Abstract

The utility model discloses a far infrared energy-saving heater with an integrated shield, which relates to the field of far infrared heating and comprises a shield shell, a protruding end is arranged at the top end of the shield shell, a plurality of ventilation grooves are formed in the protruding end, a heating groove is formed in the middle of the shield shell, an opening is formed in one side of the shield shell, and the other side of the shield shell is provided with an air inlet. The aerogel felt layer is provided with an opening, an insulation fireproof heat insulation plate is installed in the opening, infrared radiation heating wires are embedded in the inner wall of the heating groove and the side, close to the heating groove, of the insulation fireproof heat insulation plate, and in actual operation, the aerogel felt layer is light in mass, the outer sides of the infrared radiation heating wires are protected, and the heat preservation effect is better; meanwhile, the sand bag is additionally arranged, the sand bag is filled with fine sand, and the fine sand is small in specific heat capacity and high in temperature rise speed, so that the heat preservation effect can be improved and heat loss can be reduced through cooperation of the fine sand and the aerogel felt layer.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of far-infrared heating, in particular to a far-infrared energy-saving heater with an integrated shield. Background Art

[0002] Far infrared heating technology uses far infrared rays emitted by a hot object source to irradiate the heated material, so that the material absorbs the far infrared rays and the internal molecules and atoms "resonate" to generate heat energy to achieve the purpose of heating. It is a radiation heat transfer process. This technology can improve heating efficiency and save energy. There are several types of far infrared heaters, such as plate, tube, lamp and lamp holder. The energy used is mainly electric energy.

[0003] The far-infrared energy-saving heater rings used today adopt radiation heating, and the quality of the internal heating tube determines the service life of the heater. Due to the fragile nature of the quartz tube itself, the internal heating tube often breaks when the heater is in use, causing the resistance wire to burn out or leak electricity, thereby reducing the service life of the heater and even causing safety accidents such as fire.

[0004] Therefore, it is necessary to propose a shield-integrated far-infrared energy-saving heater to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a far-infrared energy-saving heater with an integrated shield to solve the problem that due to the fragile nature of the quartz tube itself, the internal heating tube often breaks when the heater is in use, resulting in the resistance wire burning out or leakage, thereby reducing the service life of the heater and even causing safety accidents such as fire.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shield-integrated far-infrared energy-saving heater, comprising a shield shell, a top end of the shield shell is provided with a protruding end, a plurality of ventilation slots are provided on the protruding end, a heating slot is provided in the middle of the shield shell, an opening is provided on one side of the shield shell, an insulating fireproof heat insulation board is installed in the opening, infrared radiation heating wires are embedded on the inner wall of the heating slot and on the side of the insulating fireproof heat insulation board close to the heating slot, an aerogel felt layer is provided on the outside of the infrared radiation heating wire, a sandbag is provided on the outside of the aerogel felt layer, the interior of the sandbag is filled with fine sand, and the sandbag and the aerogel felt layer are both arranged inside the shield shell.

[0007] Preferably, the ventilation slot is connected to the interior of the shield shell, and a temperature measuring hole is provided on the insulating fireproof and heat-insulating board.

[0008] Preferably, baffles are provided on both sides of the opening, one end of the baffle is supported on the outer side of the insulating fireproof insulation board, and the baffle is rotatably connected to one side of the shield shell.

[0009] Preferably, auxiliary handles are fixed on both sides of the short side direction of the shield shell.

[0010] Preferably, a circuit is provided on one side of the shield shell and the insulating fireproof insulation board, an outer cover is provided on the outer side of the circuit, the outer cover is snapped onto the shield shell, a connecting port is provided on the side of the outer cover away from the shield shell, and the circuit is connected to the connecting port.

[0011] Preferably, a fixing screw is connected between one side of the outer cover and the shield shell, and a connecting hole for the fixing screw thread to pass through is opened on the outer cover.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The infrared radiation heating wire connected to the power supply can convert electrical energy into infrared radiation energy, and then transmit this energy to the object to be dried, so that it can be dried from the inside out. It has high energy conversion efficiency and fast heating, and can achieve the desired effect without consuming too much electricity.

[0014] 2. In the actual operation of the utility model, the aerogel felt layer is light in weight and protects the outside of the infrared radiation heating wire, so the thermal insulation effect is better. At the same time, the added sandbags are filled with fine sand. Since the specific heat capacity of fine sand is small and the temperature rises quickly, the aerogel felt layer can increase the thermal insulation effect and reduce heat loss.

[0015] 3. Furthermore, when the device is damaged or causes a fire, the fire source contacts the sandbag, the sandbag melts due to the heat, and the sand inside spills out, which can cover the fire source and play a fire prevention role. At the same time, due to the small specific heat capacity of fine sand, the temperature rises quickly and cools down quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model of the shield-integrated far-infrared energy-saving heater.

[0017] Figure 2 It is a structural schematic diagram of the temperature measuring hole of the utility model.

[0018] Figure 3 The utility model is a schematic diagram of the structure of the aerogel felt and the sandbag.

[0019] In the figure: 1. Shield shell; 2. Protruding end; 3. Ventilation slot; 4. Heating slot; 5. Infrared radiation heating wire; 6. Insulating fireproof insulation board; 7. Baffle; 8. Fixing screw; 9. Outer cover; 10. Connection port; 11. Auxiliary handle; 12. Line; 13. Aerogel felt; 14. Sandbag; 15. Temperature measuring hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clarify the technical solutions in the embodiments of the utility model; it is completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides Figure 1 - Figure 3 The shield integrated far-infrared energy-saving heater shown includes a shield shell 1, a protruding end 2 is provided at the top of the shield shell 1, a plurality of ventilation slots 3 are provided on the protruding end 2, a heating slot 4 is provided in the middle of the shield shell 1, an opening is provided on one side of the shield shell 1, an insulating fireproof insulation board 6 is installed in the opening, infrared radiation heating wires 5 are embedded on the inner wall of the heating slot 4 and on the side of the insulating fireproof insulation board 6 close to the heating slot 4, a quartz tube is sleeved on the outer side of the infrared radiation heating wire 5, electrical energy can be converted into infrared radiation energy by connecting to a power supply, and then this energy is transmitted to the object to be dried from the inside out, so that it is dried from the inside out, the energy conversion efficiency is high, the temperature rises quickly, and the expected effect can be achieved without consuming too much electrical energy.

[0022] A circuit 12 is provided on one side of the shield shell 1 and the insulating fireproof heat insulation board 6. An outer cover 9 is provided on the outer side of the circuit 12. The outer cover 9 is engaged with the shield shell. A connecting port 10 is provided on the side of the outer cover 9 away from the shield shell 1. The circuit 12 is connected to the connecting port 10. The connecting port 10 can be connected to a power source, so that the circuit 12 is connected to the power source, which facilitates the start-up of the infrared radiation heating wire 5 inside the heating groove 4 and the insulating fireproof heat insulation board 6.

[0023] The outer side of the outer cover 9 is provided with a through groove, which can be used for heat dissipation, and the through groove can also be set to other shapes, such as the form of shutters, which can be used for heat dissipation and prevent dust from entering.

[0024] A fixing screw 8 is connected between one side of the outer cover 9 and the shield shell 1. A connecting hole is provided on the outer cover 9 for the fixing screw 8 to pass through. One side of the outer cover 9 and the shield shell 1 can also use other connection methods, such as snap connection, magnetic connection, etc., which can play a fixing role.

[0025] The insulating fireproof heat insulation board 6 can be detachably connected to one side of the shield shell 1, which is convenient for opening for maintenance or installation and removal, and is convenient to use. The insulating fireproof heat insulation board 6 is provided with a temperature measuring hole 15, and a temperature sensor is provided inside the temperature measuring hole 15 for detecting the internal temperature.

[0026] An aerogel felt layer 13 is arranged on the outside of the infrared radiation heating wire 5, and a sandbag 14 is arranged on the outside of the aerogel felt layer 13. The inside of the sandbag 14 is filled with fine sand. The sandbag 14 and the aerogel felt layer 13 are both arranged inside the shield shell 1. In addition, the humidity in the air that has not been used for a long time can be removed through the ventilation groove 3, so that the interior is drier, the water vapor is reduced, and the insulation effect is better.

[0027] In the actual operation of the utility model, the aerogel felt layer 13 is light in weight and protects the outer side of the infrared radiation heating wire 5, so the thermal insulation effect is better. At the same time, the added sandbag 14 is filled with fine sand. Since the specific heat capacity of fine sand is small and the temperature rises quickly, the aerogel felt layer 13 can increase the thermal insulation effect and reduce heat loss.

[0028] Furthermore, when the device is damaged or a fire occurs, the fire source contacts the sandbag 14, the outer side of the sandbag 14 melts due to the heat, and the sand inside spills out, which can cover the fire source and play a fire prevention role.

[0029] At the same time, due to the small specific heat capacity of fine sand, it heats up quickly and cools down quickly.

[0030] Baffles 7 are provided on both sides of the opening, one end of which is supported on the outside of the insulating fireproof and heat-insulating board 6, and the baffles 7 are rotatably connected to one side of the shield shell 1, and the baffles 7 can support the insulating fireproof and heat-insulating board 6 to improve the structural strength.

[0031] Auxiliary handles 11 are fixed on both sides of the short side of the shield shell 1 to facilitate personnel to carry it.

[0032] A ceramic fiber layer and high-temperature fiber cotton may be arranged inside the shield shell 1, and the ceramic fiber layer and high-temperature fiber cotton may be arranged outside the infrared radiation heating wire 5 for heat insulation and fire prevention.

Claims

1. A shield-integrated far-infrared energy-saving heater, comprising a shield housing (1), characterized in that: The top of the shield shell (1) is provided with a protruding end (2), and a plurality of ventilation slots (3) are provided on the protruding end (2). A heating slot (4) is provided in the middle of the shield shell (1). An opening is provided on one side of the shield shell (1), and an insulating fireproof heat insulation board (6) is installed in the opening. Infrared radiation heating wires (5) are embedded on the inner wall of the heating slot (4) and on the side of the insulating fireproof heat insulation board (6) close to the heating slot (4). An aerogel felt layer (13) is provided on the outer side of the infrared radiation heating wire (5). A sandbag (14) is provided on the outer side of the aerogel felt layer (13). The interior of the sandbag (14) is filled with fine sand. The sandbag (14) and the aerogel felt layer (13) are both provided inside the shield shell (1).

2. The shield-integrated far-infrared energy-saving heater according to claim 1, characterized in that: The ventilation slot (3) is connected to the interior of the shield shell (1), and a temperature measuring hole (15) is provided on the insulating fireproof heat insulation board (6).

3. The shield-integrated far-infrared energy-saving heater according to claim 2, characterized in that: Baffles (7) are provided on both sides of the opening, one end of the baffle (7) is supported on the outside of the insulating fireproof and heat-insulating board (6), and the baffle (7) is rotatably connected to one side of the shield shell (1).

4. The shield-integrated far-infrared energy-saving heater according to claim 1, characterized in that: Auxiliary handles (11) are fixed on both sides of the shield shell (1) in the short side direction.

5. The shield-integrated far-infrared energy-saving heater according to claim 1, characterized in that: A circuit (12) is provided on one side of the shield shell (1) and the insulating fireproof heat insulation board (6); an outer cover (9) is sleeved on the outer side of the circuit (12); the outer cover (9) is engaged with the shield shell (1); a connection port (10) is provided on the side of the outer cover (9) away from the shield shell (1); and the circuit (12) is connected to the connection port (10).

6. The shield-integrated far-infrared energy-saving heater according to claim 5, characterized in that: A fixing screw (8) is connected between one side of the outer cover (9) and the shield shell (1), and a connecting hole for the fixing screw (8) to pass through is provided on the outer cover (9).