Relay contact amplification measurement device

By using a combination of mounting frame, mounting block and clamping mechanism in relay contact amplification measurement equipment, the problem of positioning and adjustment uncertainty in existing equipment is solved, and the measurement efficiency is improved and the wear of contacts is reduced.

CN222881937UActive Publication Date: 2025-05-16HUANGSHAN SIBEQIAO ROBOT AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421682795.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-05-16
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

There is uncertainty in the positioning and adjustment process of existing relay contact amplification measuring equipment, which leads to cumbersome adjustments required for every measurement, reducing the measurement efficiency.

Method used

A relay contact amplification measuring device is designed, using a combination of a mounting frame, mounting block and clamping mechanism to ensure the fixed position of the clamping mechanism in the placement groove and reduce the need for artificial positioning and adjustment.

Benefits of technology

By fixing the position of the clamping mechanism, the measurement process of the contact is simplified, the working efficiency is improved, and the hard friction is reduced through the rubber pad, avoiding wear on the contact surface.

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Abstract

The utility model provides a relay contact amplification measuring device which comprises a machine base, a support arranged on the top of the machine base, a supporting plate detachably fixed on the top of the support through bolts, a placing groove arranged on the supporting plate, a machine frame fixedly arranged on the machine base and located on one side of the support, and a high-power camera fixedly arranged on the machine frame and located right above the placing groove. A display screen in communication connection with the high-power camera is arranged on the rack, and a light supplementing lamp is arranged on the rack and located on the outer side of the high-power camera. According to the utility model, the mounting rack, the mounting block and the clamping mechanism are arranged, and the clamping mechanism is positioned in the placing groove, so that the position of the clamping mechanism is fixed, thereby enabling the position of the contact body not to change when a worker carries out amplification measurement on the contact body every time and the contact body is clamped and positioned through the clamping mechanism, and improving the measurement precision of the contact body. A worker does not need to adjust the position of the contact element body, thereby facilitating the measurement of the contact element body by the worker, and improving the working efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of relay contact detection equipment, in particular to a relay contact amplification and measurement device. Background Art

[0002] Relay contacts are an important part of the relay, which are responsible for current conduction and conversion. After the relay contacts are processed, sampling inspection is required to measure the size of the relay contacts. Since the size of the relay contacts is small, in order to improve the measurement accuracy, when measuring the relay contacts, it is generally necessary to use an amplifying measuring instrument to amplify the relay contacts for measurement;

[0003] For example, Figure 7 A relay contact magnification measuring device in the prior art is shown in the figure, comprising a machine base, a support is installed on the top of the machine base through an adjustment mechanism, a support plate is detachably fixed on the top of the support through bolts, a placement slot is provided on the support plate, a frame is fixedly installed on the machine base and on one side of the support, a high-power camera is fixedly installed on the frame and directly above the placement slot, a display screen connected to the high-power camera for communication is provided on the frame, and a fill light is provided on the frame and on the outside of the high-power camera. When measuring the relay contact, since the relay contact is irregular in shape, it is necessary to first position the relay contact using a positioning mechanism, and then place the positioning mechanism in the placement slot so that the relay contact is placed in the placement slot, fill light is used to fill light on the relay contact, and the high-power camera is used to capture an image of the relay contact onto the display screen, and then the position of the support is adjusted by the adjustment mechanism to achieve position adjustment of the relay contact, so that the relay contact is imaged to a fixed area of ​​the display screen, and the size is measured by observing the display screen; although this method can magnify and measure the relay contact, in actual use, there are still the following defects:

[0004] Since the relay contact is positioned by the positioning mechanism, when the positioning mechanism is placed in the placement slot, it is difficult to ensure that the staff places the positioning mechanism in the same position each time, so that the staff needs to adjust the support position by the adjustment mechanism each time they magnify and measure the relay contact, which is troublesome and reduces work efficiency;

[0005] Therefore, the present application proposes a relay contact amplification and measurement device. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a relay contact amplification and measurement device, which solves the problems mentioned in the background technology.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] The relay contact magnification measuring device comprises a machine base, a support is installed on the top of the machine base, a support plate is detachably fixed on the top of the support plate by bolts, a placement slot is provided on the support plate, a rack is fixedly installed on the machine base and located on one side of the support, a high-power camera is fixedly installed on the rack and located directly above the placement slot, a display screen connected to the high-power camera for communication is provided on the rack, and a fill light is provided on the rack and located outside the high-power camera;

[0009] A mounting frame is installed on the support plate and located outside the placement groove, a mounting block is installed at one end of the mounting frame and located in the placement groove, a clamping mechanism in contact with the bottom wall of the placement groove is installed at the bottom of the mounting block, and a contact body is detachably fixed on the clamping mechanism.

[0010] Further: the clamping mechanism includes a clamping plate 1 fixedly mounted on the bottom of the mounting block, a clamping plate 2 is hingedly connected to the bottom of the mounting block and located on one side of the clamping plate 1, and a driving member acting on the clamping plate 2 is installed on the mounting block, which is used to make the clamping plate 2 rotate at the bottom of the mounting block so that the clamping plate 1 and the clamping plate 2 are in contact with each other.

[0011] Further: the driving member includes a fixed shaft which is vertically oriented and fixedly mounted on the bottom of the mounting block, two clamping plates are arranged outside the fixed shaft and hinged to the mounting block, a coil spring is arranged outside the fixed shaft, and two ends of the coil spring are respectively fixedly connected to the fixed shaft and the clamping plates.

[0012] Furthermore: a rubber pad is fixedly installed on one side of the clamping plate 1 and the clamping plate 2 that are close to each other.

[0013] Further: the mounting frame includes a fixing seat detachably assembled on a pallet, a positioning member for fixing or canceling the fixing seat and the pallet is installed on the pallet, a connecting rod is installed on the top of the fixing seat, and the mounting block is fixed to the bottom of the connecting rod away from the fixing seat by screws.

[0014] Furthermore: the positioning member includes a positioning rod symmetrically hinged on the top of the support plate, and two through slots are provided on the fixing seat. The two positioning rods can respectively pass through the two through slots and be clamped with the fixing seat.

[0015] Furthermore: a accommodating cavity is provided in the fixing seat, a slot connected to the accommodating cavity is provided on the top of the fixing seat, a guide round rod that can penetrate the slot is movably installed on the fixing seat and located in the accommodating cavity, a block that is engaged with the slot is fixed on the top of the guide round rod, a spring is sleeved on the outside of the guide round rod, and both ends of the spring respectively contact the guide round rod and the top wall of the accommodating cavity.

[0016] The utility model provides a relay contact amplification measurement device. Compared with the prior art, it has the following beneficial effects:

[0017] 1. By setting the mounting frame, mounting block and clamping mechanism, the clamping mechanism is positioned in the placement groove, so that the position of the clamping mechanism is fixed, so that each time the staff enlarges and measures the contact body, when the contact body is clamped and positioned by the clamping mechanism, the position of the contact body will not change, and the staff does not need to adjust the position of the contact body, thereby facilitating the staff to measure the contact body and improving work efficiency;

[0018] 2. Through the design of the rubber pad, when the contact body is clamped and fixed by the clamping plate 1 and the clamping plate 2, the contact body contacts the rubber pads on the clamping plate 1 and the clamping plate 2, effectively avoiding the hard friction between the contact body and the clamping plate 1 and the clamping plate 2, which causes the surface wear of the contact body;

[0019] 3. The mounting block is fixedly installed on the bottom of the connecting rod away from the fixing seat by screws. When in use, the mounting block and the connecting rod can be disassembled and separated by removing the screws, thereby realizing the disassembly effect of the clamping mechanism, which is convenient for maintenance and replacement of the clamping mechanism; the fixing seat is detachably assembled on the support plate, and the positioning piece that fixes the fixing seat and the support plate is eliminated, so that the fixing seat can be disassembled, thereby disassembling the mounting frame, which is further convenient for maintenance and replacement of the clamping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A three-dimensional structural schematic diagram of the utility model is shown;

[0022] Figure 2 The schematic diagram of the installation structure of the high-power camera of the utility model is shown;

[0023] Figure 3 A schematic diagram of the installation structure of the installation frame of the utility model is shown;

[0024] Figure 4 A schematic diagram of the installation structure of the guide round rod of the utility model is shown;

[0025] Figure 5 A schematic diagram of the installation structure of the rubber pad of the utility model is shown;

[0026] Figure 6A schematic diagram of the installation structure of the clamping mechanism of the utility model is shown;

[0027] Figure 7 A relay contact amplification and measurement device in the prior art is shown;

[0028] As shown in the figure: 1. base; 11. support; 12. support plate; 121. placement slot; 13. rack; 131. display screen; 132. fill light; 14. high-power camera; 2. mounting frame; 21. fixing seat; 211. through slot; 212. accommodating cavity; 213. card slot; 214. guide round rod; 215. card block; 216. spring; 22. connecting rod; 3. mounting block; 4. clamping mechanism; 41. clamping plate 1; 42. clamping plate 2; 43. driving member; 431. fixed shaft; 432. coil spring; 5. contact member body; 6. rubber pad; 7. positioning member; 71. positioning rod. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1

[0031] In order to solve the technical problems in the background technology, the following relay contact amplification and measurement device is provided:

[0032] Combination Figure 1-Figure 6As shown, the relay contact amplification measuring device provided by the utility model comprises a base 1, a support 11 is installed on the top of the base 1, a support plate 12 is detachably fixed on the top of the support 11 by bolts, a placement groove 121 is provided on the support plate 12, a frame 13 is fixedly installed on the base 1 and located on one side of the support 11, a high-power camera 14 is fixedly installed on the frame 13 and located directly above the placement groove 121, a display screen 131 is provided on the frame 13 and is connected to the high-power camera 14 for communication, and a fill light 132 is provided on the frame 13 and located outside the high-power camera 14; the support plate 12 A mounting frame 2 is installed on the outside of the placement groove 121, a mounting block 3 is installed at one end of the mounting frame 2 and located in the placement groove 121, a clamping mechanism 4 in contact with the inner bottom wall of the placement groove 121 is installed at the bottom of the mounting block 3, and a contact body 5 is detachably fixed on the clamping mechanism 4. When in use, the contact body 5 is clamped and positioned by the clamping mechanism 4, the contact body 5 is supplemented with light by the supplementary light 132, and the contact body 5 is imaged by the high-power camera 14 and displayed on the display screen 131, so that the size of the contact body 5 can be measured by observing the display screen 131.

[0033] By setting the mounting frame 2, the mounting block 3 and the clamping mechanism 4, the clamping mechanism 4 is positioned in the placement groove 121, so that the position of the clamping mechanism 4 is fixed, so that each time the staff enlarges and measures the contact body 5, when the contact body 5 is clamped and positioned by the clamping mechanism 4, the position of the contact body 5 will not change, and the staff does not need to adjust the position of the contact body 5, which facilitates the staff to measure the contact body 5 and improves work efficiency.

[0034] Embodiment 2

[0035] like Figure 1-Figure 6 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0036] In this embodiment, the clamping mechanism 4 includes a clamping plate 1 41 fixedly mounted on the bottom of the mounting block 3, a clamping plate 2 42 is hingedly connected to the bottom of the mounting block 3 and located on one side of the clamping plate 1 41, and a driving member 43 acting on the clamping plate 2 42 is installed on the mounting block 3, which is used to rotate the clamping plate 2 42 at the bottom of the mounting block 3 so that the clamping plate 1 41 and the clamping plate 2 42 are close to each other. When in use, when the contact body 5 is clamped and fixed, the clamping plate 2 42 is pressed against the contact body 5. Apply a force to make it rotate at the bottom of the mounting block 3 so that the clamping plate 42 moves away from the clamping plate 1 41. At this time, the state of the driving member 43 changes, and the end of the contact body 5 is inserted between the clamping plate 1 41 and the clamping plate 2 42. The force on the clamping plate 2 42 is cancelled, and the driving member 43 returns to its original state, so that the clamping plate 2 42 rotates and resets at the bottom of the mounting block 3, thereby the contact body 5 can be clamped and positioned by the clamping plate 1 41 and the clamping plate 2 42, which is convenient for use.

[0037] In this embodiment, the driving member 43 includes a fixed shaft 431 which is vertically fixedly mounted on the bottom of the mounting block 3, the clamping plate 42 is sleeved on the outside of the fixed shaft 431 and is hinged to the mounting block 3, a coil spring 432 is sleeved on the outside of the fixed shaft 431, and the two ends of the coil spring 432 are respectively fixedly connected to the fixed shaft 431 and the clamping plate 42. When in use, a force is applied to the clamping plate 42 to rotate at the bottom of the mounting block 3 so that the clamping plate 42 moves away from the clamping plate 41. The coil spring 432 is deformed by the force. When the force on the clamping plate 42 is cancelled, the coil spring 432 returns to its natural state, so that the clamping plate 42 can be rotated and reset at the bottom of the mounting block 3.

[0038] In this embodiment, a rubber pad 6 is fixedly installed on one side of the clamping plate 1 41 and the clamping plate 2 42 where they are close to each other. Due to the design of the rubber pad 6, when the contact body 5 is clamped and fixed by the clamping plate 1 41 and the clamping plate 2 42 during use, the contact body 5 contacts the rubber pad 6 on the clamping plate 1 41 and the clamping plate 2 42, effectively avoiding hard friction between the contact body 5 and the clamping plate 1 41 and the clamping plate 2 42, which causes wear on the surface of the contact body 5.

[0039] Embodiment 3

[0040] like Figure 1-Figure 6 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0041] In this embodiment, the mounting frame 2 includes a fixing seat 21 detachably assembled on the support plate 12, and a positioning member 7 for fixing or canceling the fixing between the fixing seat 21 and the support plate 12 is installed on the support plate 12. A connecting rod 22 is installed on the top of the fixing seat 21, and the mounting block 3 is fixedly mounted on the bottom of the connecting rod 22 away from the fixing seat 21 by screws. The mounting block 3 is fixedly mounted on the bottom of the connecting rod 22 away from the fixing seat 21 by screws. When in use, the screws can be removed to achieve the disassembly and separation between the mounting block 3 and the connecting rod 22, thereby achieving the disassembly effect of the clamping mechanism 4, which is convenient for maintenance and replacement of the clamping mechanism 4; by setting the fixing seat 21 detachably assembled on the support plate 12, the positioning member 7 for fixing the fixing seat 21 and the support plate 12 is canceled, the fixing seat 21 can be disassembled, thereby the mounting frame 2 is disassembled, which is further convenient for maintenance and replacement of the clamping mechanism 4.

[0042] In this embodiment, the positioning member 7 includes a positioning rod 71 symmetrically hinged on the top of the support plate 12, and two through slots 211 are provided on the fixing seat 21. The two positioning rods 71 ​​can respectively pass through the two through slots 211 and be snapped with the fixing seat 21. When in use, when the fixing seat 21 is installed and positioned, the two through slots 211 on the fixing seat 21 are respectively sleeved on the outside of the two positioning rods 71. After the two positioning rods 71 ​​respectively pass through the two through slots 211, the two positioning rods 71 ​​are respectively rotated so that the two positioning rods 71 ​​are snapped with the fixing seat 21, thereby achieving the positioning effect between the fixing seat 21 and the support plate 12. Conversely, when the fixing seat 21 is disassembled, the two positioning rods 71 ​​are respectively rotated so that the two positioning rods 71 ​​can respectively pass through the two through slots 211, and the fixing seat 21 can be disassembled for easy use.

[0043] In this embodiment, a accommodating cavity 212 is provided in the fixing seat 21, a slot 213 connected to the accommodating cavity 212 is provided on the top of the fixing seat 21, a guide round rod 214 which can penetrate the slot 213 is movably installed on the fixing seat 21 and located in the accommodating cavity 212, a block 215 which is engaged with the slot 213 is fixed on the top of the guiding round rod 214, a spring 216 is sleeved on the outside of the guiding round rod 214, and the two ends of the spring 216 are respectively in conflict with the guiding round rod 214 and the inner top wall of the accommodating cavity 212. Specifically, a limiting plate is fixed at the bottom of the guiding round rod 214, and the two ends of the spring 216 are respectively in conflict with the limiting plate and the inner top wall of the accommodating cavity 212. The contact body 5 is fixed by the clamping mechanism 4. When the contact body 5 is measured, the connecting rod 22 is pulled Move upward, so that the block 215 is displaced to the top of the fixed seat 21, and the clamping mechanism 4 is displaced to the top of the support plate 12. At this time, the spring 216 is deformed, and then a force is applied to the connecting rod 22 to make it rotate around the guide round rod 214, so that the clamping mechanism 4 can be rotated to the outside of the machine base 1, thereby facilitating the clamping and positioning of the contact body 5. After the contact body 5 is clamped and positioned, a force is applied to the connecting rod 22 to make it rotate in the opposite direction around the guide round rod 214 and reset. Then the force on the connecting rod 22 is canceled, and the spring 216 returns to its natural state, so that the connecting rod 22 can be moved downward, so that the block 215 extends into the card slot 213 and is connected with the card slot, so that the connecting rod 22 can be positioned. Similarly, after the measurement of the contact body 5 is completed, it is convenient to cut the contact body 5.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A relay contact amplification measuring device, characterized in that: The invention comprises a machine base (1), a support (11) is installed on the top of the machine base (1), a support plate (12) is detachably fixed on the top of the support (11) by bolts, a placement groove (121) is provided on the support plate (12), a frame (13) is fixedly installed on the machine base (1) and located on one side of the support (11), a high-power camera (14) is fixedly installed on the frame (13) and located directly above the placement groove (121), a display screen (131) is provided on the frame (13) and is connected to the high-power camera (14) for communication, and a fill light (132) is provided on the frame (13) and located outside the high-power camera (14); A mounting frame (2) is installed on the support plate (12) and is located outside the placement groove (121); a mounting block (3) is installed at one end of the mounting frame (2) and is located inside the placement groove (121); a clamping mechanism (4) in contact with the inner bottom wall of the placement groove (121) is installed at the bottom of the mounting block (3); and a contact member body (5) is detachably fixed on the clamping mechanism (4).

2. The relay contact amplification and measurement device according to claim 1, characterized in that: The clamping mechanism (4) comprises a clamping plate 1 (41) fixedly mounted on the bottom of the mounting block (3); a clamping plate 2 (42) is hingedly mounted on the bottom of the mounting block (3) and located on one side of the clamping plate 1 (41); a driving member (43) acting on the clamping plate 2 (42) is mounted on the mounting block (3) and is used to rotate the clamping plate 2 (42) at the bottom of the mounting block (3) so that the clamping plate 1 (41) and the clamping plate 2 (42) are in contact with each other.

3. The relay contact amplification and measurement device according to claim 2, characterized in that: The driving member (43) comprises a fixed shaft (431) which is vertically oriented and fixedly mounted on the bottom of the mounting block (3); a second clamping plate (42) is sleeved on the outside of the fixed shaft (431) and is hinged to the mounting block (3); a coil spring (432) is sleeved on the outside of the fixed shaft (431), and two ends of the coil spring (432) are respectively fixedly connected to the fixed shaft (431) and the second clamping plate (42).

4. The relay contact amplification and measurement device according to claim 2, characterized in that: A rubber pad (6) is fixedly mounted on one side of the clamping plate 1 (41) and the clamping plate 2 (42) that are close to each other.

5. The relay contact amplification and measurement device according to claim 1, characterized in that: The mounting frame (2) comprises a fixing seat (21) detachably mounted on a support plate (12); a positioning member (7) is mounted on the support plate (12) for fixing or cancelling the fixing between the fixing seat (21) and the support plate (12); a connecting rod (22) is mounted on the top of the fixing seat (21); and the mounting block (3) is fixedly mounted on the bottom of the connecting rod (22) at one end away from the fixing seat (21) by means of screws.

6. The relay contact amplification and measurement device according to claim 5, characterized in that: The positioning member (7) comprises a positioning rod (71) symmetrically hinged on the top of the support plate (12); two through slots (211) are provided on the fixing seat (21); the two positioning rods (71) can respectively pass through the two through slots (211) and be clamped with the fixing seat (21).

7. The relay contact amplification and measurement device according to claim 6, characterized in that: The fixing seat (21) is provided with a receiving cavity (212), the top of the fixing seat (21) is provided with a slot (213) connected with the receiving cavity (212), a guide round rod (214) which can penetrate the slot (213) is movably installed on the fixing seat (21) and located in the receiving cavity (212), a block (215) which is engaged with the slot (213) is fixed on the top of the guiding round rod (214), a spring (216) is sleeved on the outside of the guiding round rod (214), and two ends of the spring (216) are respectively in contact with the guiding round rod (214) and the inner top wall of the receiving cavity (212).