Positioning device for tunnel secondary lining formwork trolley
By designing a laser sling ball with Bluetooth communication function, combined with a laser rangefinder and data communication processing component, the problem of low positioning efficiency and large error of the tunnel two-lined template trolley is solved, and a more efficient and accurate positioning process is achieved.
Patent Information
- Application Number
- CN202421971534.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, the positioning efficiency of tunnel two-lined formwork trolleys is low and the error is large.
A laser sling ball with Bluetooth communication function is designed, combined with a laser rangefinder and data communication processing component to efficiently position the tunnel two-lined template trolley.
Improve positioning efficiency, reduce errors, is easy to use, simple structure and low cost.
Smart Images

Figure CN222882001U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of road tunnel construction, and in particular to a tunnel secondary lining template trolley positioning device. Background Art
[0002] The pouring of tunnel secondary lining concrete requires special equipment: tunnel secondary lining formwork trolley. Like the tunnel shield machine, the tunnel secondary lining formwork trolley is not a general-purpose equipment and needs to be customized by the manufacturer according to the cross-sectional shape and size of the tunnel project before construction. The customized tunnel secondary lining formwork trolley is transported to the construction site in the form of loose parts, assembled on site, and its size is measured and corrected before being moved to the location where the secondary lining needs to be constructed.
[0003] The positioning of the tunnel secondary lining formwork trolley is to move it to the initial support position (pile number) where the secondary lining needs to be poured so that the central axis coincides with the central axis of the tunnel, and the height of the trolley top reaches the design elevation of the secondary lining top (with appropriate reserved clearance height). At present, the main positioning method is the total station. The central axis of the secondary lining formwork trolley is hung with a plumb line. The total station measures whether the plumb line is on the central axis of the tunnel. If not, the horizontal position of the secondary lining formwork trolley is adjusted, and the ground elevation is measured using a total station or a level. The height difference between the tunnel trolley top and the ground is measured using a steel ruler to adjust the elevation position of the secondary lining formwork trolley. Summary of the invention
[0004] The purpose of the present invention is to solve the problems of low positioning efficiency and large error of tunnel secondary lining formwork trolleys in the prior art, and to propose a tunnel secondary lining formwork trolley positioning device.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A tunnel secondary lining formwork trolley positioning device, characterized in that it includes a hook, a hanging wire, a hanging wire connection point, and a laser plumb ball. The laser plumb ball is provided with a rechargeable battery and a switch button, a laser rangefinder, a Bluetooth communication module, and a data communication processing component. The hanging wire is connected to the laser plumb ball in a spiral manner at the hanging wire connection point. The battery and the switch button are electrically connected to the laser rangefinder, the Bluetooth communication module, and the data communication processing component. The laser emission port of the laser rangefinder is located at the center of the bottom of the plumb ball. The Bluetooth communication module can receive a Bluetooth signal to control the switch control circuit to be turned on or off so that the laser rangefinder emits a laser beam.
[0007] Preferably, a battery cover is provided outside the battery setting position on the laser plumb ball, and the battery cover is detachable to facilitate battery replacement.
[0008] Preferably, the laser plumb ball is provided with an internal number for distinguishing different laser plumb balls.
[0009] Preferably, the body of the laser plumb ball is marked with numbers corresponding to the internal numbers.
[0010] Preferably, a plurality of the Bluetooth communication modules can be connected to one terminal controller at the same time.
[0011] Preferably, the hanging wire body is a rope-like structure that is not easily stretched and can freely droop under the action of gravity.
[0012] Preferably, the hanging wire body is a steel wire rope structure with a wire diameter of 0.1-0.5 mm, and a connecting bolt for connecting to a plumb ball is fixed at the bottom of the hanging wire.
[0013] Preferably, the tunnel secondary lining formwork trolley positioning device includes at least two groups, which are respectively arranged at both ends of the tunnel secondary lining formwork installation trolley and are used as a set during operation.
[0014] Compared with the prior art, the present invention provides a tunnel secondary lining formwork trolley positioning device, which has the following beneficial effects:
[0015] In order to more effectively and conveniently locate the tunnel secondary lining formwork trolley, the existing method is improved and a special laser plumb ball with Bluetooth communication function is designed. It also has a rangefinder function to utilize elevation positioning, which has higher positioning efficiency, smaller error, easy use, simple structure and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a tunnel secondary lining template trolley positioning device proposed by the present invention;
[0017] Figure 2 The invention is a schematic diagram of the installation of a tunnel secondary lining formwork trolley positioning device when it is used in a tunnel secondary lining formwork trolley.
[0018] In the figure: 1. hook, 2. hanging line, 3. hanging line connection point, 4. laser plumb bob, 9. data communication processing component, 5. rechargeable battery and switch button, 6. laser rangefinder, 7. Bluetooth communication module, 8. laser beam, 9. reserved hole, 10. horizontal adjustment hydraulic system, 11. vertical lifting adjustment hydraulic system, 12. pile number point. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0021] Reference Figure 1-2 During implementation, it includes installing laser vertical probes 4 at both ends of the tunnel secondary lining formwork trolley, reserved holes 13 for ventilation pipes of the tunnel secondary lining formwork trolley, hydraulic system 10 for horizontal adjustment of the secondary lining formwork trolley, hydraulic system 11 for vertical lifting and adjusting of the secondary lining formwork trolley, and using the total station to lay out the tunnel centerline corresponding to the starting and ending pile number points 12 where the secondary lining concrete needs to be poured. The elevation can be measured using a total station or a level.
[0022] Use the temporary track of the trolley to move the secondary lining formwork trolley to a position close to the end point of the layout, install the laser plumb ball 4 at the two end points of the secondary lining formwork trolley, press the power switch 5 of the laser plumb ball, and then automatically emit the laser beam 8. The mobile phone Bluetooth APP can be used to connect the laser plumb ball. Connect the two laser plumb balls, each with an internal number. Set the small pile number direction number to A, and the large pile number direction to B. The number is engraved on the body of the laser plumb ball 4 in numbers.
[0023] Adjust the horizontal position of the hydraulic system 10 and the travel system at both ends of the secondary lining formwork trolley so that the laser beam is aligned with the end point position of the layout. Then use the mobile phone APP to control the two laser beams for distance measurement, and the distance is displayed on the mobile phone APP. The measured distance plus the distance between the hook 1 and the outer side of the top of the secondary lining formwork trolley, plus the elevation of the layout point, calculate the elevation of the top surface of the trolley and compare it with the design height of the top, and use the adjustment trolley vertical lifting hydraulic system 11 to make its top elevation equal to the design elevation. This process requires repeated measurement and adjustment until the error is less than the allowable deviation. To complete the positioning of the tunnel secondary lining formwork trolley.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A tunnel secondary lining formwork trolley positioning device, characterized in that: The invention comprises a hanging hook (1), a hanging line (2), a hanging line connection point (3), and a laser plumb ball (4). The laser plumb ball (4) is provided with a rechargeable battery and a switch button (5), a laser rangefinder (6), a Bluetooth communication module (7), and a data communication processing component (9). The hanging line (2) is connected to the laser plumb ball (4) in a spiral manner at the hanging line connection point (3). The battery and the switch button are electrically connected to the laser rangefinder (6), the Bluetooth communication module (7), and the data communication processing component (9). The laser emission port of the laser rangefinder (6) is located at the center of the bottom of the plumb ball. The Bluetooth communication module (7) can receive a Bluetooth signal to control a switch control circuit to be turned on or off so that the laser rangefinder (6) emits a laser beam (8).
2. A tunnel secondary lining formwork trolley positioning device according to claim 1, characterized in that: A battery cover is also provided outside the battery setting position on the laser plumb ball (4), and the battery cover is detachable to facilitate battery replacement.
3. A tunnel secondary lining formwork trolley positioning device according to claim 1, characterized in that: The laser plumb ball (4) is provided with internal numbers for distinguishing different laser plumb balls.
4. A tunnel secondary lining formwork trolley positioning device according to claim 1, characterized in that: The body of the laser plumb ball (4) is marked with numbers corresponding to the internal numbers.
5. The tunnel secondary lining formwork trolley positioning device according to claim 1 is characterized in that: A plurality of the Bluetooth communication modules (7) can be connected to a terminal controller at the same time.
6. A tunnel secondary lining formwork trolley positioning device according to claim 1, characterized in that: The main body of the hanging line (2) is a rope-like structure that is not easily stretched and can freely droop under the action of gravity.
7. A tunnel secondary lining formwork trolley positioning device according to claim 1, characterized in that: The main body of the hanging wire (2) is a steel wire rope structure with a wire diameter of 0.1-0.5 mm, and a connecting bolt for connecting with the plumb ball 4 is fixed at the bottom of the hanging wire (2).
8. A tunnel secondary lining formwork trolley positioning device according to any one of claims 1 to 7, characterized in that: The tunnel secondary lining formwork trolley positioning device comprises at least two groups, which are respectively arranged at the two ends of the tunnel secondary lining formwork trolley for installation and are used as a set during operation.