Airtightness detection device for air spring
By designing a rotatable air spring airtight detection device, and using a fan to dry water stains on each surface of the air spring, the problem that the fan can only dry in one direction in the prior art has been solved, and a better drying effect is achieved.
Patent Information
- Application Number
- CN202421750122.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the prior art, the fan can only fix the surface of one side of the air spring and air-dry the drying effect is poor.
An air-tight detection device for air springs is designed, and the air spring is rotatably connected to the U-shaped rod through each inflatable table, so that the air spring can be rotated, so that the fan can dry the water stains on each surface of the air spring.
Compared with the traditional one-way drying treatment, the air spring in the utility model has a better drying effect and can more comprehensively remove water stains on the surface of the air spring.
Smart Images

Figure CN222882219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air spring performance detection, in particular to an air tightness detection device for an air spring. Background Art
[0002] The air spring is a spring made by utilizing the elastic force generated by compressed air. The air spring needs to be tested for air tightness before leaving the factory. For example, the utility model patent with authorization announcement number CN210922973U, named "Air Spring Air Tightness Testing Equipment", includes a device body, a distribution box installed on one side of the device body, a drying device installed on the top of the device body, a lifting switch installed on the upper front end of the distribution box, a drying switch installed on the lower front end of the distribution box, a mounting frame installed on the outside of the device body, an electric push rod on the upper part of the mounting frame, and a mechanical lower lifting bracket on the lower part of the mounting frame to save energy. When the air spring is moved out, the fan installed on the top of the mounting frame can dry the surface of the air spring.
[0003] However, the above-mentioned fan can only dry the surface of one side of the air spring, and other surfaces cannot be effectively dried, resulting in a poor drying effect. Utility Model Content
[0004] The utility model aims to overcome the above technical deficiencies, propose an air tightness detection device for an air spring, and solve the technical problem in the prior art that the fan can only be fixed to dry the surface of one side of the air spring, resulting in poor drying effect.
[0005] In order to achieve the above technical purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides an air tightness detection device for an air spring, comprising:
[0007] A fixing device, the fixing device comprises a vertical plate, a plurality of cylinders and a U-shaped rod, the top of the vertical plate is fixedly connected to a horizontal plate, each of the cylinders is fixedly connected to the bottom of the horizontal plate, the U-shaped rod is located directly below each of the cylinders, and both ends of the U-shaped rod are fixedly connected to the bottom of the horizontal plate, the U-shaped rod is rotatably connected to a plurality of inflation platforms, each of the inflation platforms corresponds to each of the cylinders one by one, and each of the inflation platforms is provided with an air inlet and an air outlet;
[0008] A drying device, wherein the drying device comprises a fan, wherein the fan is connected to the vertical plate and is used for drying water stains on the surface of the air spring.
[0009] In some embodiments, the drying device further comprises an air guide plate, the vertical plate is provided with a square groove, the air guide plate is rotatably connected in the square groove, and the fan is fixedly connected to a side of the air guide plate away from the cylinder.
[0010] In some embodiments, a connecting rod is provided between two adjacent cylinders, one end of each connecting rod is fixedly connected to the bottom of the cross plate, and the other end of each connecting rod is fixedly connected to the U-shaped rod.
[0011] In some embodiments, two opposite edges of the air guide plate are inclined.
[0012] In some embodiments, the drying device also includes a motor, a round rod is fixedly connected to the end of the air guide plate in the axial direction, a through hole is opened at the end of the square groove, the round rod passes through the through hole and is connected to the motor, and the motor is used to drive the round rod to rotate and drive the air guide plate to rotate.
[0013] In some embodiments, a water immersion device is also included, which includes a water tank, a lifting platform and a driving component. The bottom of the water tank is fixedly connected to the top of the lifting platform, and the driving component is connected to the bottom of the lifting platform and is used to drive the lifting platform to rise and fall.
[0014] In some embodiments, the length of the lifting platform is the same as the length of the water tank, and the width of the lifting platform is greater than the width of the water tank.
[0015] In some embodiments, guide grooves are provided on the inner walls at opposite ends of the water tank, and the two ends of the U-shaped rod are respectively slidably embedded in the two guide grooves.
[0016] In some embodiments, an observation window is installed on a side of the water tank away from the vertical plate.
[0017] In some embodiments, reinforcing ribs are fixedly connected between the vertical plate and the horizontal plate.
[0018] The utility model also provides an air tightness detection device for an air spring.
[0019] Compared with the prior art, the utility model provides an air tightness detection device for an air spring, which is connected to a U-shaped rod by rotation of each inflation table. After the air tightness inspection of the air spring is completed, the staff can drive the air spring to rotate by rotating the inflation table, so that the fan can dry the water stains on the surfaces of the air spring. Compared with the traditional unidirectional drying treatment, the drying effect obtained by the air spring in the utility model is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional diagram of an air tightness detection device for an air spring provided in an embodiment of the utility model;
[0021] Figure 2 yes Figure 1 Schematic diagram of the connection relationship between the middle vertical plate and the horizontal plate;
[0022] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle air guide plate.
[0023] Explanation of the reference numerals in the accompanying drawings: 1. fixing device; 11. vertical plate; 111. horizontal plate; 112. square groove; 113. through hole; 114. reinforcing rib; 12. cylinder; 13. U-shaped rod; 131. inflation platform; 1311. air inlet; 1312. air outlet; 14. connecting rod; 2. drying device; 21. air guide plate; 211. round rod; 22. fan; 23. motor; 3. immersion device; 31. water tank; 311. guide groove; 312. observation window; 32. lifting platform; 33. driving part. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0025] In order to solve the technical problem that a fan can only dry the surface of one side of an air spring and the drying effect is poor, the utility model provides an air tightness detection device for an air spring, which can improve the drying effect.
[0026] It should be noted that the air tightness detection device for an air spring described in the utility model is used for but not limited to air springs, etc. For the convenience of explanation, in the utility model, only an air tightness detection device for an air spring is applied to an air spring as an example for explanation. The principle of applying an air tightness detection device for an air spring to other types of equipment is substantially the same as the principle applied to air springs, and will not be elaborated here.
[0027] See also Figure 1-Figure 3 ,in Figure 1 This is a structural schematic diagram of an air tightness detection device for an air spring in an embodiment of the utility model. An air tightness detection device for an air spring includes a fixing device 1 and a drying device 2. The fixing device 1 includes a vertical plate 11, a plurality of cylinders 12 and a U-shaped rod 13. The top of the vertical plate 11 is fixedly connected to a horizontal plate 111, and each cylinder 12 is fixedly connected to the bottom of the horizontal plate 111. The U-shaped rod 13 is located directly below each cylinder 12, and both ends of the U-shaped rod 13 are fixedly connected to the bottom of the horizontal plate 111. The U-shaped rod 13 is rotatably connected to a plurality of inflation platforms 131, and each inflation platform 131 corresponds to each cylinder 12 one by one, and each inflation platform 131 is provided with an air inlet 1311 and an air outlet 1312. The drying device 2 includes a fan 22, and the fan 22 is connected to the vertical plate 11. The fan 22 is used to air-dry water stains on the surface of the air spring.
[0028] In this embodiment, each inflation table 131 is rotatably connected to the U-shaped rod 13, so that after the air tightness inspection of the air spring is completed, the staff can drive the air spring to rotate by rotating the inflation table 131, so that the fan 22 can dry the water stains on the surfaces of the air spring. Compared with the traditional unidirectional drying process, the air spring in the utility model has a better drying effect.
[0029] First, the bottom end of each air spring is placed on the inflation table 131 in one-to-one correspondence with each cylinder 12; then, each cylinder 12 is started synchronously, and the cylinder 12 cooperates with the inflation table 131 on the U-shaped rod 13 to clamp each air spring; then, the air inlet 1311 and the air outlet 1312 are respectively connected to the external air supply system, and when the cylinder 12 is immersed in water, the external air supply system is started to observe whether the air spring generates bubbles in the water; finally, after the inspection, the air spring leaves the water, and the fan 22 is started to release the pressure of each cylinder 12, and the connection pipe between the inflation table 131 and the external air supply system is released, and each inflation spring is driven to rotate by rotating each inflation table 131, so that the surface water stains of the air spring in all directions can be dried by air.
[0030] It should be noted that before the inflation platform 131 is rotated, the connection pipes between the inflation platform 131 and the external air supply system need to be released to avoid the connection pipes from being entangled and damaged.
[0031] Furthermore, the cylinder 12 preferably adopts a single-axis cylinder. The arrangement of multiple cylinders 12 enables the device to perform air tightness detection on multiple air springs, thereby improving the detection efficiency.
[0032] Furthermore, the fixed end of each cylinder 12 is fixedly connected to the bottom of the horizontal plate 111, the movable end of each cylinder 12 faces the U-shaped rod 13, and each cylinder 12 is controlled by a computer PLC end, thereby achieving synchronous operation of each cylinder 12.
[0033] Furthermore, a circular protrusion is provided on the top of the inflation table 131, and an annular groove is provided around the circular protrusion. The air inlet hole 1311 and the air outlet hole 1312 are provided on the circular protrusion and respectively penetrate the side walls of the inflation table 131 to be connected with the external air supply system. The function of the circular protrusion and the annular groove is to better match and install with the end of the air spring, thereby improving the stability of the air spring during the detection process. The bottom end of the inflation table 131 is rotatably connected to the top of the U-shaped rod 13.
[0034] In one embodiment, see Figure 1 The drying device 2 further includes an air guide plate 21 , the vertical plate 11 is provided with a square groove 112 , the air guide plate 21 is rotatably connected in the square groove 112 , and the fan 22 is fixedly connected to a side of the air guide plate 21 away from the cylinder 12 .
[0035] In this embodiment, the air guide plate 21 is rotatably connected to the square groove 112, so that the staff can adjust the wind force in different directions according to the air springs of different sizes, ensuring that the wind force always blows from the top to the bottom of the air spring, making it easier to remove water stains on the surface of the air spring, thereby achieving a better air-drying effect.
[0036] In one embodiment, see Figure 1 A connecting rod 14 is provided between two adjacent cylinders 12 , one end of each connecting rod 14 is fixedly connected to the bottom of the cross plate 111 , and the other end of each connecting rod 14 is fixedly connected to the U-shaped rod 13 .
[0037] In this embodiment, the function of each connecting rod 14 is to improve the stability of the U-shaped rod 13 and prevent the U-shaped rod 13 from being deformed during long-term use and affecting the disassembly of the air spring.
[0038] In one embodiment, see Figure 3 The two opposite edges of the air guide plate 21 are in an inclined state.
[0039] In this embodiment, the function of the wind guide plate 21 is to guide the wind direction of the fan 22. The two opposite edges of the wind guide plate 21 are inclined, that is, the two ends of the cross section of the wind guide plate 21 are pointed, which makes it easier for the guide plate to better divide and guide the wind.
[0040] In one embodiment, see Figure 2 and Figure 3 The drying device 2 also includes a motor 23. A round rod 211 is fixedly connected to the end of the air guide plate 21 in the axial direction. A through hole 113 is opened at the end of the square groove 112. The round rod 211 passes through the through hole 113 and is connected to the motor 23. The motor 23 is used to drive the round rod 211 to rotate and drive the air guide plate 21 to rotate.
[0041] In this embodiment, the motor 23 adopts a servo motor to realize different steering directions of the air guide plate 21, which is convenient for drying air springs of different sizes. The end of the through hole 113 away from the square groove 112 is fixedly connected with a U-shaped bracket, and the fixed end of the motor 23 is fixedly installed on the side of the U-shaped bracket away from the through hole 113. The output end of the motor 23 passes through the U-shaped bracket and is fixedly connected to the round rod 211, thereby realizing that the motor 23 drives the air guide plate 21 to rotate.
[0042] Furthermore, in order to better guide the direction of wind force, the number of wind guide plates 21 is preferably two, and the two wind guide plates 21 are synchronized by three gears meshing with each other, that is, the output end of the motor 23 is fixedly connected to the first gear, and when the motor 23 drives one wind guide plate 21 to rotate, it will drive the first gear to rotate together, and the end of the round rod 211 of the other wind guide plate 21 is also fixedly connected to the second gear, and the first gear and the second gear are both rotatably connected between the vertical plate 11 and the side walls opposite to the U-shaped bracket, and a third gear is provided between the first gear and the second gear, and the two sides of the third gear are respectively rotatably connected to the side walls opposite to the vertical plate 11 and the U-shaped bracket, and the first gear, the third gear and the second gear are meshed with each other in sequence. The function of the third gear is to make the first gear and the second gear run synchronously, thereby realizing the synchronous operation of the two wind guide plates 21.
[0043] In one embodiment, see Figure 1 , and also includes an immersion device 3, which includes a water tank 31, a lifting platform 32 and a driving member 33. The bottom of the water tank 31 is fixedly connected to the top of the lifting platform 32, and the driving member 33 is connected to the bottom of the lifting platform 32 and is used to drive the lifting platform 32 to move up and down.
[0044] In this embodiment, the driving member 33 adopts a double-axis cylinder, and a crossed lifting rod is installed under the lifting platform 32. The two ends of the driving member 33 are respectively hinged to the bottom plate and the lifting rod. The driving member 33 realizes the lifting of the lifting platform 32 by driving the lifting rod.
[0045] Furthermore, the bottom of the driving member 33 is fixedly connected to a bottom plate, and a universal wheel is installed at the bottom of the bottom plate to facilitate the movement of the immersion device 3.
[0046] In one embodiment, see Figure 1 The length of the lifting platform 32 is the same as the length of the water tank 31 , and the width of the lifting platform 32 is greater than the width of the water tank 31 .
[0047] In this embodiment, both ends of the lifting platform 32 in the length direction are aligned with both ends of the water tank 31, one side of the lifting platform 32 in the width direction is aligned with one side of the water tank 31, and the other side of the lifting platform 32 exceeds the other side of the water tank 31 to form a platform, which is convenient for workers to stand on the platform to operate, improve the operating height of the workers, and facilitate loading and unloading of each air spring.
[0048] In one embodiment, see Figure 1 The inner walls of the water tank 31 at opposite ends are provided with guide grooves 311 , and the two ends of the U-shaped rod 13 are respectively slidably embedded in the two guide grooves 311 .
[0049] In this embodiment, the U-shaped rod 13 is stationary, and the guide groove 311 is continuously raised and lowered with the water tank 31. The guide groove 311 and the U-shaped rod 13 are mutually limited to ensure that the U-shaped rod 13 is always immersed in water along the direction of the guide groove 311, thereby preventing the U-shaped rod 13 from deforming during long-term use and affecting the loading and unloading of each air spring.
[0050] In one embodiment, see Figure 1 An observation window 312 is installed on the side of the water tank 31 away from the vertical plate 11.
[0051] In this embodiment, the observation window 312 is made of a transparent acrylic plate, which is convenient for the staff to check the airtightness of each air spring in water in real time.
[0052] In one embodiment, see Figure 2 A reinforcing rib 114 is fixedly connected between the vertical plate 11 and the horizontal plate 111 .
[0053] In this embodiment, the function of the reinforcing ribs 114 is to improve the stability of the transverse plate 111 , to ensure that the transverse plate 111 is always in a horizontal state, and to prevent the transverse plate 111 from collapsing.
[0054] In order to better understand the present invention, the following Figures 1 to 3 The technical solution of the utility model is described in detail:
[0055] First, the bottom ends of the air springs are placed on the inflation platforms 131 one by one, and the air inlets 1311 and the air outlets 1312 of the air springs are connected to the external air supply system, so as to inflate the air springs in the water. Then, the cylinders 12 are started synchronously, and the cylinders 12 cooperate with the U-shaped rods 13 to clamp the air springs. Subsequently, the driving member 33 is started, and the lifting platform 32 drives the water tank 31 to rise until the air springs are immersed in the water. Then, the external air supply system is started to observe the air tightness of the air springs in the water. Finally, after the inspection is completed, the driving member 33 is started, and the lifting platform 32 drives the water tank 31 to rise until the air springs are immersed in the water. 33 drives the lifting platform 32 and the water tank 31 to descend until the air spring leaves the water, releases the pressure of the cylinder 12, releases the connection between the air inlet 1311 and the air outlet 1312 and the external pipeline, starts the fan 22, and starts the motor 23 to adjust the direction of the wind guide plate 21, and uses the angled wind force to remove the water stains on the surface of each air spring. At the same time, the inflation platform 131 is rotated to drive the air spring to rotate, so that the wind force can dry the water stains on the surfaces of the air springs. Compared with the traditional unidirectional drying process, the air spring in the utility model has a better drying effect.
[0056] The above specific implementation methods of the utility model do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.
Claims
1. An air tightness detection device for an air spring, characterized in that: include: A fixing device, the fixing device comprises a vertical plate, a plurality of cylinders and a U-shaped rod, the top of the vertical plate is fixedly connected to a horizontal plate, each of the cylinders is fixedly connected to the bottom of the horizontal plate, the U-shaped rod is located directly below each of the cylinders, and both ends of the U-shaped rod are fixedly connected to the bottom of the horizontal plate, the U-shaped rod is rotatably connected to a plurality of inflation platforms, each of the inflation platforms corresponds to each of the cylinders one by one, and each of the inflation platforms is provided with an air inlet and an air outlet; A drying device, wherein the drying device comprises a fan, wherein the fan is connected to the vertical plate and is used for drying water stains on the surface of the air spring.
2. The air tightness detection device for an air spring according to claim 1, characterized in that: The drying device further comprises an air guide plate, the vertical plate is provided with a square groove, the air guide plate is rotatably connected in the square groove, and the fan is fixedly connected to a side of the air guide plate away from the cylinder.
3. The air tightness detection device for an air spring according to claim 1, characterized in that: A connecting rod is provided between two adjacent cylinders, one end of each connecting rod is fixedly connected to the bottom of the transverse plate, and the other end of each connecting rod is fixedly connected to the U-shaped rod.
4. The air tightness detection device for an air spring according to claim 2, characterized in that: The two edges of the air guide plate which are away from each other are in an inclined state.
5. The air tightness detection device for an air spring according to claim 2, characterized in that: The drying device also includes a motor. A round rod is fixedly connected to the end of the air guide plate in the axial direction. A through hole is opened at the end of the square groove. The round rod passes through the through hole and is connected to the motor. The motor is used to drive the round rod to rotate and drive the air guide plate to rotate.
6. The air tightness detection device for an air spring according to claim 1, characterized in that: It also includes an immersion device, which includes a water tank, a lifting platform and a driving component. The bottom of the water tank is fixedly connected to the top of the lifting platform, and the driving component is connected to the bottom of the lifting platform and is used to drive the lifting platform to rise and fall.
7. The air tightness detection device for an air spring according to claim 6, characterized in that: The length of the lifting platform is the same as that of the water tank, and the width of the lifting platform is greater than the width of the water tank.
8. The air tightness detection device for an air spring according to claim 6, characterized in that: The inner walls of the two opposite ends of the water tank are provided with guiding grooves, and the two ends of the U-shaped rod are respectively slidably embedded in the two guiding grooves.
9. The air tightness detection device for an air spring according to claim 6, characterized in that: An observation window is installed on one side of the water tank away from the vertical plate.
10. The air tightness detection device for an air spring according to claim 1, characterized in that: Reinforcing ribs are fixedly connected between the vertical plate and the horizontal plate.
Citation Information
Patent Citations
Air spring airtightness detection device
CN210922973U