Wire harness terminal tension tool

By designing a tool for tensile force inspection of wire harness terminals and fixing the terminals using a profiling groove structure, the problem of deformation and fracture of wire harness terminals during inspection by traditional tensile machines is solved, and the accurate detection of welding strength and the accuracy of the numerical value of the tensile machine are achieved.

CN222882476UActive Publication Date: 2025-05-16WUXI HAISONG TECH CO LTD
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Patent Information

Application Number
CN202421582250.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-16
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

When traditional tension machines check the welding strength of wire harness terminals, due to the low structural strength of wire harness terminals after welding, it is easy to cause the welding points to be untie and the wire harness terminals to be deformed and broken, resulting in inaccurate numerical inspection of tensile force, which affects the normal progress of the inspection.

Method used

A wire harness terminal tension tool is designed, including a base and a cover plate. A terminal profiling groove is provided on the base and a wire harness profiling groove is provided on the cover plate. The profiling groove structure is in line with the welding part of the wire harness terminal to ensure that the terminal is fixed and supported during the inspection of the tension machine and prevent deformation and breakage.

Benefits of technology

The terminal is fixed through this tension tool to ensure accurate detection of welding strength, avoid breakage and deformation of the wire harness terminal during the inspection process, and ensure the accuracy of the numerical value of the tension machine and the normal tensile inspection of the wire harness terminal.

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Abstract

The utility model discloses a wire harness terminal tension tool. Comprising a base and a cover plate; a cover plate groove is formed in the base, the size of the cover plate groove is matched with that of the cover plate, and the cover plate is detachably installed in the cover plate groove; the cover plate is provided with a cover plate groove, the bottom of the cover plate groove is provided with a terminal profiling groove, the structure of the terminal profiling groove is matched with a terminal, the cover plate is provided with a wiring harness profiling groove, the terminal profiling groove is matched with the wiring harness profiling groove, and the wiring harness profiling groove avoids a wiring harness terminal welding part; and the base and the cover plate are matched to fix and support the terminal. According to the utility model, the terminal is fixed through the tension tool, so that the strength of the terminal is ensured, the terminal cannot be broken or deformed when the wire harness terminal is detected on a tensile machine, the tensile value of the tensile machine is ensured to be accurately detected, and the normal tension detection of the wire harness terminal is ensured.
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Description

Technical field:

[0001] The utility model belongs to the technical field of wire harness terminal production, and particularly relates to a wire harness terminal tension tooling. Background technology:

[0002] Wire harness terminals are electrical components on electric vehicles. Ultrasonic welding is often used to weld the wire harness and the terminal together during the production process of the wire harness terminals. In order to ensure the quality of the wire harness terminals after welding, a tensile testing machine is required to test the strength of the welding part of the wire harness terminals.

[0003] In traditional tensile testing, the tensile machine clamps the wire harness and one end of the terminal respectively, and then pulls the wire harness and the terminal apart at a uniform speed to obtain the tensile force required to pull the wire harness and the terminal apart, and judges whether the strength of the wire harness terminal welding point is qualified based on the required tensile force. However, in actual testing, due to the low structural strength of the wire harness terminal itself after welding, when the tensile machine is working, the wire harness terminal welding point is often not pulled apart, and the wire harness terminal has been deformed and broken, resulting in inaccurate tensile force value testing, which affects the wire harness terminal tensile test.

[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility model content:

[0005] The utility model aims to provide a wire harness terminal tension tooling to overcome the defects in the above-mentioned prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides a wiring harness terminal tension tooling, including a base and a cover plate; the cover plate is detachably connected to the base; a terminal profiling groove is provided on the base, and the terminal profiling groove structure cooperates with the terminal, and a wiring harness profiling groove is provided on the cover plate, and the terminal profiling groove cooperates with the wiring harness profiling groove, and the wiring harness profiling groove avoids the welding part of the wiring harness terminal; the base and the cover plate cooperate to fix and support the terminal.

[0007] Preferably, in the technical solution, a cover plate groove is provided on the base, the size of the cover plate groove matches the cover plate, and a terminal profiling groove is provided at the bottom of the cover plate groove.

[0008] Preferably, in the technical solution, the terminal profiling groove is a stepped structure, and the terminal profiling groove includes a first step, a connecting surface, and a second step. The first step and the second step are connected by the connecting surface. The second step is located at the welding point between the wiring harness and the terminal, and the rear end of the first step is against the terminal end.

[0009] Preferably, in the technical solution, a baffle is provided at the front end of the second stage, and when the tensile testing machine pulls the wiring harness terminal, the baffle presses against the front end of the terminal to prevent the terminal from moving and deforming.

[0010] Preferably, in the technical solution, the wiring harness profiling groove includes a protrusion and an avoidance groove. The protrusion is located at the rear end of the avoidance groove, and the avoidance groove is located at the welding point between the wiring harness and the terminal. The terminal is fixed and supported by cooperating with the avoidance groove and the second step, the protrusion and the connecting surface, and the bottom surface of the cover plate and the first step.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The terminals are fixed by the tensile tooling to ensure the strength of the terminals, so that the terminals will not break or deform when the wiring harness terminals are tested on the tensile testing machine, ensuring the accuracy of the tensile value test of the tensile testing machine and the normal progress of the tensile test of the wiring harness terminals. Description of the drawings:

[0013] Figure 1 This is a schematic diagram of the front structure of the wire harness terminal tension tooling of the utility model;

[0014] Figure 2 It is a schematic diagram of the reverse structure of the wire harness terminal tension tooling of the utility model. Specific implementation method:

[0015] The specific implementation modes of the present invention are described in detail below, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.

[0016] Unless explicitly stated otherwise, throughout the specification and claims, the term “comprise” or variations such as “include” or “comprising”, etc., will be understood to include the stated elements or components but not to exclude other elements or components.

[0017] like Figure 1-2As shown, a wiring harness terminal tension tooling includes a base 1 and a cover plate 2; the base 1 is provided with a cover plate groove 3, the size of the cover plate groove 3 matches the cover plate 2, and the cover plate 2 is detachably installed in the cover plate groove 3; a terminal profiling groove is provided at the bottom of the cover plate groove 3, the terminal profiling groove structure matches the terminal 11, the terminal profiling groove is a stepped structure, the terminal profiling groove includes a first step 4, a connecting surface 5, and a second step 6, the first step 4 and the second step 6 are connected by the connecting surface 5, the second step 6 is located at the welding place of the wiring harness 10 and the terminal 11, the first step 4 The rear end is against the terminal end, and a baffle 7 is provided at the front end of the second step 6. When the tensile machine pulls the wiring harness terminal, the baffle 7 is against the front end of the terminal 11 to prevent the terminal 11 from moving and deforming; a wiring harness profiling groove is provided on the cover plate 2, and the terminal profiling groove cooperates with the wiring harness profiling groove. The wiring harness profiling groove includes a protrusion 8 and an avoidance groove 9. The protrusion 8 is located at the rear end of the avoidance groove 9, and the avoidance groove 9 is located at the welding place between the wiring harness 10 and the terminal 11. The avoidance groove 9 cooperates with the second step 6, the protrusion 8 with the connecting surface 5, and the bottom surface of the cover plate 2 with the first step 4 to fix and support the terminal 11.

[0018] Place the wiring harness terminal into the tension tooling, place the terminal 11 in the terminal profiling groove, place the wiring harness in the wiring harness profiling groove, and fix the base 1 and the cover 2 together. The rear end and left and right sides of the terminal 11 are fixed by the first step 4, the connecting surface 5, and the second step 6. The front end of the terminal 11 is held and fixed by the baffle 7. The tension machine clamps the wiring harness and starts the inspection. Since the strength of the terminal 11 is guaranteed, the terminal 11 will not break or deform during the inspection. The tension machine pulls the terminal 11 apart from the wiring harness 10 to ensure that the tensile force value test of the tensile machine is accurate and the tensile force test of the wiring harness terminal is carried out normally.

[0019] The foregoing description of specific exemplary embodiments of the utility model is for the purpose of illustration and illustration. These descriptions are not intended to limit the utility model to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the utility model and various different options and changes. The scope of the utility model is intended to be defined by the claims and their equivalents.

Claims

1. A wire harness terminal tension tool, characterized in that: It includes a base and a cover plate; the cover plate is detachably connected to the base; the base is provided with a terminal profiling groove, the terminal profiling groove structure matches with the terminal, the cover plate is provided with a wire harness profiling groove, the terminal profiling groove matches with the wire harness profiling groove, and the wire harness profiling groove avoids the welding part of the wire harness terminal; the base and the cover plate match to fix and support the terminal.

2. The wiring harness terminal tension tool according to claim 1, characterized in that: A cover plate groove is arranged on the base, the size of the cover plate groove matches the cover plate, and a terminal profiling groove is arranged at the bottom of the cover plate groove.

3. The wiring harness terminal tension tool according to claim 2, characterized in that: The terminal profiling groove is a stepped structure, comprising a first step, a connecting surface, and a second step. The first step and the second step are connected by the connecting surface. The second step is located at the welding point between the wiring harness and the terminal, and the rear end of the first step abuts against the terminal end.

4. The wiring harness terminal tension tool according to claim 3, characterized in that: A baffle is provided at the front end of the second stage, and when the tensile testing machine pulls the wiring harness terminal, the baffle presses against the front end of the terminal.

5. The wiring harness terminal tension tool according to claim 3, characterized in that: The wiring harness profiling groove includes a protrusion and an avoidance groove. The protrusion is located at the rear end of the avoidance groove, and the avoidance groove is located at the welding point between the wiring harness and the terminal. The terminal is fixed and supported by matching the avoidance groove with the second step, the protrusion with the connecting surface, and the bottom surface of the cover plate with the first step.