Energy-saving coil for electromagnetic valve

By designing an energy-saving coil for solenoid valves, using a shell and a removable coil frame structure, combining the coordination of sliders and limiters, and matching with energy-saving chips, the problems of burning and assembly efficiency of solenoid valve coils are solved, and the effects of reducing heat generation, extending service life and simplifying the assembly process are achieved.

CN222883329UActive Publication Date: 2025-05-16KUNSHAN TIANMEI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421835760.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-16
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing solenoid valve coils are prone to burn during long-term work, and the assembly process is cumbersome, the assembly efficiency is low, and replacement is inconvenient.

Method used

An energy-saving coil for solenoid valves is designed, using a shell and a removable coil frame structure. Through the cooperation of the slider and the limiting parts, the coil frame is stablely installed, and cooperated with the energy-saving chip to reduce power consumption.

Benefits of technology

It effectively reduces the heat generation and heating of the coil, extends the service life, and simplifies the assembly and replacement process, improving assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving coil for an electromagnetic valve, and relates to the technical field of electromagnetic valves, the energy-saving coil for the electromagnetic valve is characterized in that the energy-saving coil comprises a shell and a coil framework located in the shell, the two ends of the coil framework in the length direction are respectively provided with a convex part, the two ends of the shell are respectively connected with a sliding part in a sliding mode, and the sliding parts are detachably connected with the convex parts. The two ends of the shell are each provided with a limiting piece, the limiting pieces are located at the tail ends of the sliding strokes of the sliding pieces, and the sliding pieces are detachably connected with the limiting pieces. Through the arrangement of the structure, the coil framework is convenient to mount and dismount, can be quickly replaced when needed, and is good in stability and high in assembly and production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic valves, and more specifically, to an energy-saving coil for electromagnetic valves. Background Art

[0002] The solenoid valve is composed of an electromagnetic coil and a magnetic core, and is a valve body containing one or several holes. When the coil is energized or de-energized, the operation of the magnetic core will cause the fluid to pass through the valve body or be cut off, so as to achieve the purpose of changing the direction of the fluid. The electromagnetic components of the solenoid valve are composed of a fixed iron core, a moving iron core, a coil and other components. Most of the time, the coil is sleeved on the valve body and can be separated. The valve core is made of ferromagnetic material, and the valve core is attracted by the magnetic force generated when the coil is energized, and the valve core pushes the valve to open or close.

[0003] In the prior art, the most common failure of the solenoid valve coil is the burning of the coil. There are many reasons for the burning of the solenoid valve coil, mainly because the solenoid valve coil will generate a lot of heat during long-term operation, which makes its internal temperature rise and causes the coil to burn easily. However, the assembly process of the existing conventional solenoid valve coil is relatively cumbersome and time-consuming, the assembly efficiency is low, and it is not convenient to replace it after burning.

[0004] Therefore, it is necessary to provide an energy-saving coil for a solenoid valve to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an energy-saving coil for a solenoid valve to solve the problems raised in the above background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] An energy-saving coil for a solenoid valve comprises a shell and a coil frame located inside the shell, wherein both ends of the coil frame in the length direction are provided with convex parts, both ends of the shell are slidably connected with sliding parts, and the sliding parts are detachably connected to the convex parts, and both ends of the shell are provided with limit parts, and the limit parts are located at the end of the sliding stroke of the sliding parts, and the sliding parts are detachably connected to the limit parts.

[0008] The technical solution of the utility model is further configured as follows: a first slide groove is provided on the inner walls at both ends of the shell, the convex portion is located in the first slide groove, a second slide groove is provided on the outer walls at both ends of the shell, the second slide groove is communicated with the first slide groove and the sliding member is slidably connected in the second slide groove, the sliding member extends from the second slide groove and a groove for accommodating the convex portion is provided on the sliding member.

[0009] The technical solution of the utility model is further configured as follows: a slide groove three is provided on the top and bottom surfaces of the slide groove two, a slide rod located in the slide groove three is fixedly connected to the sliding member, the cross-section of the slide groove three is L-shaped and its short side is arranged toward the starting end of the slide groove one.

[0010] The technical solution of the utility model is further configured as follows: a clamping member is fixedly connected to the sliding member, the limiting member is a clamping plate, and the clamping member is clamped with the limiting member.

[0011] The technical solution of the utility model is further configured as follows: a recess is provided on the sliding member, the clamping member is located in the recess, and a thread is provided on the outer wall of the sliding member and is threadedly connected with a reinforcing member.

[0012] The technical solution of the utility model is further configured as follows: an energy-saving chip detachably connected to the shell is provided in the shell, a positive pin and a negative pin are provided on the coil skeleton, a pin and two contact parts are provided on the lower surface and the upper surface of the energy-saving chip respectively, the positive pin and the negative pin are electrically connected to the energy-saving chip through the two contact parts respectively, and the pin runs through the bottom end of the shell.

[0013] The technical solution of the utility model is further arranged as follows: a raised portion is arranged at the center of the top end of the shell.

[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0015] Through the setting of the structure, the coil skeleton can enter the shell along the first slide groove through the convex part, and the sliding part at the second slide groove can be connected with the convex part, which is convenient for controlling the sliding of the coil skeleton, and the sliding part will be connected with the limit part when it slides to the end of its stroke, thereby fixing the current position of the sliding part, the convex part and the coil skeleton, so that the coil skeleton can be stably installed in the shell, and the reinforcement part can further reinforce it to prevent the sliding part and the limit part from separating from each other. The energy-saving coil for the solenoid valve can cooperate with the energy-saving chip when in use, reduce the power consumption of the electric energy, reduce the waste of electric energy during use, reduce the heat and temperature rise during use, and increase the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0017] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0018] Figure 3 It is a schematic diagram of the structure of the coil skeleton in the utility model;

[0019] Figure 4 The structure of the utility model is shown in FIG. Figure 2 ;

[0020] Figure 5 for Figure 4 The enlarged view of point B in the middle;

[0021] Figure 6 The structure of the utility model is shown in FIG. Figure 3 ;

[0022] Figure 7 for Figure 6 Enlarged view of point C in the middle;

[0023] Figure 8 It is a schematic diagram of the structure of the pins in the utility model.

[0024] In the figure: 1. shell; 2. coil skeleton; 3. convex part; 4. sliding part; 5. limit part; 6. slide groove 1; 7. slide groove 2; 8. groove; 9. slide groove 3; 10. slide rod; 11. clamping part; 12. concave part; 13. reinforcement part; 14. energy-saving chip; 15. positive pin; 16. negative pin; 17. pin; 18. contact part; 19. raised part. DETAILED DESCRIPTION

[0025] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model. Example

[0026] refer to Figures 1 to 8 As shown, the utility model provides an energy-saving coil for a solenoid valve, comprising a shell 1 and a coil frame 2 located inside the shell 1, protrusions 3 are provided at both ends of the coil frame 2 in the length direction, sliding parts 4 are slidably connected to both ends of the shell 1, and the sliding part 4 is detachably connected to the protrusion 3, and limiting parts 5 are provided at both ends of the shell 1, and the limiting parts 5 are located at the end of the sliding stroke of the sliding part 4, and the sliding part 4 is detachably connected to the limiting part 5.

[0027] refer to Figures 1 to 8As shown, a slide groove 6 is provided on the inner walls at both ends of the shell 1, and the protrusion 3 is located in the slide groove 6. A slide groove 2 7 is provided on the outer walls at both ends of the shell 1. The slide groove 2 7 is connected with the slide groove 6 and the sliding member 4 is slidably connected in the slide groove 2 7. The sliding member 4 extends from the slide groove 2 7 and a groove 8 for accommodating the protrusion 3 is provided on the sliding member 4. A slide groove 3 9 is provided on the top and bottom surfaces of the slide groove 2 7. A sliding rod 10 located in the slide groove 3 9 is fixedly connected to the sliding member 4. The cross-section of the slide groove 3 9 is L-shaped and its short side is arranged toward the starting end of the slide groove 6.

[0028] Through the arrangement of the above-mentioned structure, when the shell 1 uses the protrusions 3 at both ends to slide into the shell 1 along the slide groove 6 on the shell 1, the sliding member 4 can use the sliding rod 10 to slide along the short side of the slide groove 3 9, allowing the protrusion 3 to enter the groove 8 on the sliding member 4, and then the sliding member 4 can be slid along the slide groove 2 7, allowing the sliding member 4 to drive the protrusion 3 and the coil frame 2 to move. When it moves to the end of the slide groove 2 7, the coil frame 2 reaches its installation position in the shell 1.

[0029] refer to Figures 1 to 8 As shown, a clamping member 11 is fixedly connected to the sliding member 4, the limiting member 5 is a clamping plate, the clamping member 11 is clamped with the limiting member 5 and both are made of plastic material with elastic deformation properties, a recess 12 is provided on the sliding member 4, the clamping member 11 is located in the recess 12, and a thread is provided on the outer wall of the sliding member 4 and a reinforcement member 13 is threadedly connected.

[0030] Through the arrangement of the above-mentioned structure, when the sliding member 4 moves to the end of the slide groove 2 7, the clamping member 11 at the recess 12 of the sliding member 4 will contact and clamp with the limiting member 5 on the shell 1, so that the sliding member 4 cannot slide further, and the positioning of the sliding member 4, the protrusion 3 and the coil skeleton 2 is completed. The reinforcement member 13 can be threadedly installed on the sliding member 4 according to actual needs, and abut against the outer wall of the shell 1 to further enhance the limiting effect on the coil skeleton 2.

[0031] refer to Figures 1 to 8 As shown, an energy-saving chip 14 detachably connected to the shell 1 is provided in the shell 1, a positive pin 15 and a negative pin 16 are provided on the coil frame 2, a pin 17 and two contact portions 18 are provided on the lower surface and the upper surface of the energy-saving chip 14 respectively, the positive pin 15 and the negative pin 16 are electrically connected to the energy-saving chip 14 through the two contact portions 18 respectively, the pin 17 passes through the bottom end of the shell 1, and a raised portion 19 is provided in the center of the top end of the shell 1.

[0032] Through the arrangement of the above-mentioned structure, the pin 17 on the energy-saving chip 14 extending from the shell 1 can facilitate the energy-saving coil of the solenoid valve to be connected to the outside, and the two contact parts 18 on the energy-saving chip 14 can be connected to the positive pin 15 and the negative pin 16 on the coil frame 2, so that the energy-saving chip 14 is electrically connected to the coil frame 2. In this way, when the energy-saving coil of the solenoid valve is working, the energy-saving chip 14 can reduce the power required to be consumed and reduce the waste of electricity.

[0033] refer to Figures 1 to 8 As shown, before installing the coil skeleton 2 into the shell 1, the energy-saving chip 14 can be placed in the shell 1, and the pin 17 can correspond to the bottom of the shell 1. Then, the energy-saving chip 14 can be manually pushed down using the raised portion 19 on the shell 1, and the energy-saving chip 14 can be installed in the shell 1. Then, the coil skeleton 2 can be installed into the shell 1 according to the above method to complete the installation of the energy-saving coil for the solenoid valve. This method is not only energy-saving, but also convenient to install and disassemble, and has high assembly and production efficiency.

[0034] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An energy-saving coil for a solenoid valve, comprising a housing (1) and a coil frame (2) located inside the housing, characterized in that: Both ends of the coil frame (2) in the length direction are provided with protrusions (3), both ends of the shell (1) are slidably connected with sliding members (4), and the sliding member (4) and the protrusion (3) are detachably connected, and both ends of the shell (1) are provided with limiting members (5), and the limiting members (5) are located at the end of the sliding stroke of the sliding member (4), and the sliding member (4) and the limiting member (5) are detachably connected.

2. The energy-saving coil for a solenoid valve according to claim 1, characterized in that: A first slide groove (6) is provided on the inner wall at both ends of the shell (1), and the protrusion (3) is located in the first slide groove (6). A second slide groove (7) is provided on the outer wall at both ends of the shell (1), and the second slide groove (7) is connected to the first slide groove (6) and the sliding member (4) is slidably connected in the second slide groove (7). The sliding member (4) extends out from the second slide groove (7) and a groove (8) is provided on the sliding member (4) for accommodating the protrusion (3).

3. The energy-saving coil for a solenoid valve according to claim 2, characterized in that: A slide groove (9) is provided on the top and bottom surfaces of the slide groove (7), and a slide rod (10) located in the slide groove (9) is fixedly connected to the sliding member (4). The cross-section of the slide groove (9) is L-shaped and its short side is arranged toward the starting end of the slide groove (6).

4. The energy-saving coil for a solenoid valve according to claim 2, characterized in that: The sliding member (4) is fixedly connected with a clamping member (11), the limiting member (5) is a clamping plate, and the clamping member (11) is clamped with the limiting member (5).

5. The energy-saving coil for a solenoid valve according to claim 4, characterized in that: The sliding member (4) is provided with a recess (12), the clamping member (11) is located in the recess (12), and the outer wall of the sliding member (4) extending out of the second slide groove (7) is provided with a thread and is threadedly connected with a reinforcing member (13).

6. The energy-saving coil for a solenoid valve according to claim 1, characterized in that: An energy-saving chip (14) detachably connected to the housing (1) is provided inside the housing (1); a positive electrode pin (15) and a negative electrode pin (16) are provided on the coil frame (2); a pin (17) and two contact portions (18) are provided on the lower surface and the upper surface of the energy-saving chip (14); the positive electrode pin (15) and the negative electrode pin (16) are electrically connected to the energy-saving chip (14) via the two contact portions (18), respectively; and the pin (17) passes through the bottom end of the housing (1).

7. The energy-saving coil for a solenoid valve according to claim 6, characterized in that: A raised portion (19) is provided at the center of the top end of the housing (1).