Reactor terminal

By designing a reactor terminal that uses injection molded terminals and terminal inserts specially cooperate, the complicated processing process of terminal connection structures in the prior art is solved, the process is simplified and automated, and labor costs are reduced.

CN222883356UActive Publication Date: 2025-05-16QINGDAO YUNLU ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421525226.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-16
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The terminal connection structure processing steps of existing household appliance reactors are complicated, labor costs are high, and it is difficult to achieve simplification and automation.

Method used

A reactor terminal is designed, and a special coordination method between injection molded terminals and terminal inserts is adopted. Through the inverted U-shaped cut-in fixing groove and anti-detachment structure of the terminal inserts, the fixing process of the enameled wire is simplified and the automation of linear processing is realized.

Benefits of technology

The three processes of traditional terminal insertion and jaws confinement of enameled wires are simplified into one process, reducing labor costs, and achieving stable and reliable lead positioning and fixing, supporting subsequent automated operations.

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Abstract

The utility model relates to the technical field of household appliances, in particular to a reactor terminal. The terminal comprises an injection molding terminal, the main body of the injection molding terminal is an arc-shaped plate, the front end of the arc-shaped plate is provided with two terminal blocks, the terminal blocks are internally and transversely provided with fixing grooves, the terminal blocks are vertically provided with lead grooves from the top to the middle, terminal insertion pieces are inserted in the fixing grooves, and the terminal insertion pieces are in interference fit with the fixing grooves. Preferably, the terminal insertion piece is of a U-shaped structure, a binding post is arranged on the top of the left side of the top of the terminal insertion piece, a force application plane is arranged on the top of the right side of the top of the terminal insertion piece, an anti-falling structure is arranged on the outer edge of the terminal insertion piece, an inverted U-shaped skin cutting fixing groove is downwards formed in the middle of the terminal insertion piece, and a terminal guide groove is formed in the bottom of the terminal insertion piece. According to the utility model, the traditional processing procedure of fastening an enameled wire by a terminal insert claw can be simplified, and the terminal insert and the reactor can be stably fixed by utilizing a special matching mode between the terminal insert and the terminal block.
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Description

Technical Field

[0001] The utility model relates to the technical field of household electrical appliances, in particular to a reactor terminal. Background Art

[0002] In the existing field of home appliance reactors, enameled wire is used for product winding. The traditional terminal plug claw fixes the enameled wire connection structure, which requires three steps of enameled wire peeling, wire positioning and crimping, and soldering fixation. In addition, a terminal block made of insulating paper is often used to achieve positioning connection between the terminal plug and the reactor. After searching, the Chinese patent with publication number CN205016347U discloses a terminal structure, a terminal block assembly, and a reactor or transformer, which is fixed to the lead terminal of the external power cord by a fastening screw, and the external power cord is screwed into the threaded hole by the fastening screw to be fixedly connected to the terminal piece body. Regarding the connection problem between the enameled wire, the terminal plug, and the reactor, according to the above patent, there are problems such as complicated processing procedures and high labor costs. Utility Model Content

[0003] The technical problem to be solved by the utility model is: to overcome the shortcomings of the prior art and provide a reactor terminal, which greatly simplifies the traditional terminal plug claw locking enameled wire processing process through a new enameled wire stripping and fixing method, and utilizes the special matching method between the terminal plug and the terminal block to stably fix the terminal plug and the reactor.

[0004] The technical solution of the utility model is:

[0005] A reactor terminal comprises an injection-molded terminal, wherein the main body of the injection-molded terminal is an arc-shaped plate, two terminal blocks are arranged at the front end of the arc-shaped plate, a fixing groove is arranged horizontally in the terminal block, a lead groove is opened vertically from the top to the middle of the terminal block, a terminal insert is inserted in the fixing groove, and the terminal insert is interference-fitted with the fixing groove.

[0006] Preferably, the terminal plug is a U-shaped structure, a terminal post is provided on the top left side of the terminal plug, a force application plane is provided on the top right side of the terminal plug, an anti-slip structure is provided on the outer edge of the terminal plug, an inverted U-shaped skin cutting fixing groove is provided downward in the middle of the terminal plug, and a terminal guide groove is provided at the bottom of the terminal plug.

[0007] Preferably, an auxiliary cutting boss is provided inside the fixing groove, the height of the auxiliary cutting boss is the same as the height of the bottom of the lead groove, and the auxiliary cutting boss is adapted to the terminal guide groove.

[0008] Preferably, enameled wire is placed in the wire groove.

[0009] Preferably, the inverted U-shaped skin cutting and fixing groove is a groove body whose width gradually narrows from bottom to top, the width of the bottom of the inverted U-shaped skin cutting and fixing groove is greater than the wire diameter width of the enameled wire, and the width of the top of the inverted U-shaped skin cutting and fixing groove is less than the wire diameter width of the enameled wire.

[0010] Preferably, the terminal post is provided with a circular terminal hole.

[0011] Preferably, the anti-drop structure comprises inverted triangle blocks symmetrically arranged on both sides of the terminal plug-in piece, and the distance between the two inverted triangle blocks is greater than the width of the fixing groove.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] This patent uses the terminal plug-in inverted U-shaped skin cutting fixing groove structure, the outer edge anti-slip structure and the injection terminal auxiliary cutting boss structure to not only simplify the three processes of enameled wire peeling, wire positioning and crimping, and soldering fixation required in the traditional terminal plug-in claw to one process, but also can stably and reliably position and fix the lead wire and terminal plug-in. The simplified linear processing process can be automated in the future, reducing labor costs and ensuring the smooth progress of standardized operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the injection-molded terminal of the utility model.

[0017] Figure 3 It is a schematic diagram of the overall structure of the terminal plug of the utility model.

[0018] Figure 4 It is a schematic diagram of the bottom structure of the terminal plug of the utility model.

[0019] Figure 5 It is a top view of the injection-molded terminal of the utility model.

[0020] In the figure: 1. Injection-molded terminal; 2. Arc plate; 3. Terminal block; 4. Fixing groove; 5. Lead groove; 6. Terminal insert; 7. Terminal post; 8. Force-applying plane; 9. Inverted U-shaped skin cutting fixing groove; 10. Terminal guide groove; 11. Auxiliary cutting boss; 12. Enameled wire; 13. Round wiring hole; 14. Inverted triangle block. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0022] Example

[0023] like Figure 1-5 As shown, this embodiment provides a reactor terminal, including an injection-molded terminal 1, wherein the main body of the injection-molded terminal 1 is an arc-shaped plate 2, two terminal blocks 3 are provided at the front end of the arc-shaped plate 2, a fixing groove 4 is horizontally provided in the terminal block 3, a lead groove 5 is vertically opened from the top to the middle of the terminal block 3, a terminal plug 6 is inserted in the fixing groove 4, and the terminal plug 6 is interference-fitted with the fixing groove 4. By setting the terminal plug 6 to be interference-fitted with the fixing groove 4, the terminal plug 6 and the reactor can be stably fixed.

[0024] Preferably, the terminal plug 6 is a U-shaped structure, a terminal post 7 is provided at the top left of the terminal plug 6, a force-applying plane 8 is provided at the top right of the terminal plug 6, an anti-dropping structure is provided at the outer edge of the terminal plug 6, an inverted U-shaped skin-cutting fixing groove 9 is provided downwardly in the middle of the terminal plug 6, and a terminal guide groove 10 is provided at the bottom of the terminal plug 6. By providing the force-applying plane 8, it is convenient to apply external force to the terminal plug 6, and the enameled wire 12 is better fixed. By providing the anti-dropping structure, the terminal plug 6 can be better tightly combined with the terminal block 3 to prevent the terminal plug 6 from falling off.

[0025] Preferably, an auxiliary cutting boss 11 is provided inside the fixing groove 4, and the height of the auxiliary cutting boss 11 is the same as the height of the bottom of the lead groove 5, and the auxiliary cutting boss 11 is adapted to the terminal guide groove 10. By providing the auxiliary cutting boss 11, on the one hand, the auxiliary cutting boss 11 can support the enameled wire 12 and facilitate the inverted U-shaped skin cutting fixing groove 9 to cut the outer skin of the enameled wire 12, and on the other hand, the auxiliary cutting boss 11 cooperates with the terminal guide groove 10 to better fix the terminal plug 6.

[0026] Preferably, an enameled wire 12 is placed in the lead-in groove 5. By providing the lead-in groove 5, the enameled wire 12 can be better fixed.

[0027] Preferably, the inverted U-shaped skin cutting fixing groove 9 is a groove body whose width gradually narrows from bottom to top, and the width of the bottom of the inverted U-shaped skin cutting fixing groove 9 is greater than the wire diameter width of the enameled wire 12, and the width of the top of the inverted U-shaped skin cutting fixing groove 9 is less than the wire diameter width of the enameled wire 12. By setting the inverted U-shaped skin cutting fixing groove 9 to gradually narrow from top to bottom, it is convenient to destroy the insulating paint on the surface of the enameled wire 12 during the continuous relative displacement between the enameled wire 12 and the terminal plug 6, so as to realize the passage between the enameled wire 12 and the terminal plug 6.

[0028] Preferably, the terminal post 7 is provided with a circular terminal hole 13 .

[0029] Preferably, the anti-drop structure includes inverted triangle blocks 14 symmetrically arranged on both sides of the terminal plug 6, and the distance between the two inverted triangle blocks 14 is greater than the width of the fixing groove 4. By providing the inverted triangle blocks 14, on the one hand, it is convenient for the terminal plug 6 to be inserted into the fixing groove 4 and not easy to fall off, and on the other hand, the distance between the two inverted triangle blocks 14 is greater than the width of the fixing groove 4, which can better achieve the interference fit between the terminal plug 6 and the fixing groove 4.

[0030] Working principle: First, pass the unpeeled enameled wire 12 through the lead groove 5 of the injection-molded terminal 1, and then insert the terminal plug 6 along the matching groove of the injection-molded terminal 1. At this time, a downward force is applied to the force-applying plane 8 of the terminal plug 6 through the tooling, so that the inverted U-shaped skin-cutting fixing groove 9 of the terminal plug 6 contacts the unpeeled enameled wire 12. At this time, the unpeeled enameled wire 12 is restricted by the displacement of the auxiliary cutting boss 11 inside the injection-molded terminal 1, so that the unpeeled enameled wire 12 and the terminal plug 6 continue to displace relative to each other. Since the fixing groove 4 is set as an inverted U-shaped structure, as the above-mentioned displacement proceeds, the inverted U-shaped skin-cutting fixing groove 9 of the terminal plug 6 scratches the insulating paint layer on the surface of the enameled wire 12, and at this time, the terminal plug 6 and the enameled wire 12 achieve normal passage. After completing the above process, the terminal plug 6, the injection-molded terminal 1 and the enameled wire 12 are assembled. Through the interference fit between the outer edge anti-slip structure on both sides of the terminal plug 6 and the matching groove of the injection-molded terminal 1 and the inverted triangle structure, the terminal plug 6 and the injection-molded terminal 1 can be fixed and prevented from slipping off.

[0031] Although the utility model is described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the utility model is not limited thereto. Without departing from the spirit and essence of the utility model, ordinary technicians in the field can make various equivalent modifications or substitutions to the embodiments of the utility model, and these modifications or substitutions should be within the scope of the utility model / any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A reactor terminal, characterized in that: The invention comprises an injection-molded terminal (1), wherein the main body of the injection-molded terminal (1) is an arc-shaped plate (2), two terminal blocks (3) are arranged at the front end of the arc-shaped plate (2), a fixing groove (4) is arranged transversely in the terminal block (3), a lead groove (5) is arranged vertically from the top to the middle of the terminal block (3), a terminal insert (6) is inserted in the fixing groove (4), and the terminal insert (6) and the fixing groove (4) are interference-fitted.

2. The reactor terminal according to claim 1, characterized in that: The terminal plug (6) is a U-shaped structure, a terminal post (7) is provided at the top left of the terminal plug (6), a force application plane (8) is provided at the top right of the terminal plug (6), an anti-drop structure is provided at the outer edge of the terminal plug (6), an inverted U-shaped skin cutting fixing groove (9) is provided downward in the middle of the terminal plug (6), and a terminal guide groove (10) is provided at the bottom of the terminal plug (6).

3. The reactor terminal according to claim 2, characterized in that: An auxiliary cutting boss (11) is provided inside the fixing groove (4); the height of the auxiliary cutting boss (11) is the same as the height of the bottom of the lead groove (5); and the auxiliary cutting boss (11) is adapted to the terminal guide groove (10).

4. The reactor terminal according to claim 2, characterized in that: An enameled wire (12) is placed in the lead groove (5).

5. The reactor terminal according to claim 4, characterized in that: The inverted U-shaped skin cutting fixing groove (9) is a groove body whose width gradually narrows from bottom to top, the width of the bottom of the inverted U-shaped skin cutting fixing groove (9) is greater than the wire diameter width of the enameled wire (12), and the width of the top of the inverted U-shaped skin cutting fixing groove (9) is less than the wire diameter width of the enameled wire (12).

6. The reactor terminal according to claim 2, characterized in that: The terminal post (7) is provided with a circular terminal hole (13).

7. The reactor terminal according to claim 2, characterized in that: The anti-drop structure comprises inverted triangular blocks (14) symmetrically arranged on both sides of the terminal plug piece (6), and the distance between the two inverted triangular blocks (14) is greater than the width of the fixing groove (4).

Citation Information

Patent Citations

  • Terminal structure, terminal platform subassembly and reactor or transformer

    CN205016347U