Heat insulation pad with core material flush with single side of concentric-square-shaped frame

By designing a thermal insulation pad with the core material flush with the one side of the back frame, the thermal insulation bonding problem caused by the inward inclusion of the core material of the existing thermal insulation pad is solved, and the contact area and adhesive force with the battery pack are enhanced.

CN222883661UActive Publication Date: 2025-05-16IBIH ADVANCED MATERIAL (HENAN) CO LTD
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Patent Information

Application Number
CN202420722507.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-05-16
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

When the existing thermal insulation pad with the back frame is vacuum hot pressed, the two end faces of the core material are trapped in the back frame, resulting in back glue bubbling, affecting the thermal insulation bonding, and the double-sided adhesive in the core material area fails and cannot contact the battery pack.

Method used

A thermal insulation pad with a core material flush with a single side of the back frame is designed. One working end face of the insulating core material is flush with the end face of the back frame, and the other working end face is lower than the other end face of the back frame. The combined thermal insulation core material and the back frame are encapsulated by a packaging film.

Benefits of technology

This design enhances the effective contact area between the insulation pad and the battery pack, improves the adhesion between the insulation pad and the battery pack, and solves the thermal insulation bonding problem caused by the inward recess of the core material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat insulation pad with a core material flush with one side of a homocentric-square-shaped frame, which comprises the homocentric-square-shaped frame, a heat insulation core material and a packaging film, the heat insulation core material is arranged in a central placing hole of the homocentric-square-shaped frame, one working end face of the heat insulation core material is flush with the end face of the homocentric-square-shaped frame, and the other working end face of the heat insulation core material is lower than the other end face of the homocentric-square-shaped frame. The combined heat insulation core material and the concentric-square-shaped frame are packaged through the packaging film. According to the heat insulation pad, the structure that a conventional heat insulation core material is sunken in the hollow-square-shaped frame is changed, one working end face of the heat insulation core material is flush with one end face of the hollow-square-shaped frame, the single face is flush with one side of the hollow-square-shaped frame, and the design of the thickness of the core material and the hollow-square-shaped frame of the structure that the heat insulation core material of the heat insulation pad is sunken in the hollow-square-shaped frame is met; and meanwhile, the effective contact area between the flat surface and the battery pack is increased after the flat surface is glued, and the bonding force between the heat insulation pad and the battery pack is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of power battery heat insulation pads, and in particular relates to a heat insulation pad whose core material is flush with a single side of a return frame. Background Art

[0002] With the continuous increase in sales of new energy vehicles, global users are gradually increasing their cost competitiveness for new energy vehicles while ensuring the driving range and power battery safety. At present, the conventionally used thermal insulation pads with return frames have both end faces of the core material recessed in the return frame. This is because during vacuum hot pressing and compounding, the two end faces of the core material are recessed in the return frame. Because there is a gap between the core material and the glue frame, after the entire surface is backed with glue, it will cause double-sided glue bubbles at the gap point. After the bubbles are heated, it will affect the thermal insulation bonding. In addition, the core material is recessed in the return frame. After backing with glue, only the double-sided glue on the surface of the glue frame starts the bonding effect, and the double-sided glue in the core material area fails and cannot contact the battery pack. Utility Model Content

[0003] In view of the problems mentioned in the prior art, the utility model provides a heat insulation pad whose core material is flush with one side of a return frame.

[0004] The technical solution adopted by the utility model is:

[0005] A heat insulation pad whose core material is flush with one side of a circular frame, comprising a circular frame, a heat insulation core material and a packaging film, wherein the heat insulation core material is arranged in the central placement hole of the circular frame, and one working end face of the heat insulation core material is flush with the end face of the circular frame, and the other working end face of the heat insulation core material is lower than the other end face of the circular frame, and the packaging film packages the combined heat insulation core material and circular frame. The structure that the single side is flush with one side of the circular frame not only satisfies the design of the thickness of the core material and the circular frame of the heat insulation pad with the heat insulation core material sunken into the circular frame, but also strengthens the effective contact area with the battery pack after the surface adhesive is flushed, thereby increasing the bonding force between the heat insulation pad and the battery pack.

[0006] As a preferred solution of the utility model, the return frame is any one of a rubber frame, a PC frame and a foam return frame.

[0007] As a preferred solution of the utility model, the thermal insulation core material is an aerogel thermal insulation core material.

[0008] As a preferred solution of the utility model, the thermal insulation core material is any one of ceramic aerogel, pre-oxidized silk aerogel and glass fiber aerogel.

[0009] As a preferred solution of the present invention, the packaging film is a PET film or a PI film, etc. The material of the packaging film is not limited to the types given above.

[0010] The thermal insulation pad of the utility model changes the structure of a conventional thermal insulation core material sunken in a return-form frame, so that one working end face of the thermal insulation core material is flush with one end face of the return-form frame. The structure of one side being flush with one side of the return-form frame not only meets the design of the thickness of the core material and the return-form frame of the thermal insulation pad thermal insulation core material sunken in the return-form frame structure, but also strengthens the effective contact area with the battery pack after the flat backing adhesive is flush, thereby increasing the adhesion between the thermal insulation pad and the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a structural schematic diagram of the utility model.

[0013] Figure 2 for Figure 1 A partial enlarged view of part A. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] Example:

[0016] A heat insulation pad whose core material is flush with one side of the return frame, such as Figure 1 As shown, it includes a circular frame 1, a heat-insulating core material 2 and a packaging film 3. The circular frame is any one of a rubber frame, a PC frame and a foam circular frame. The heat-insulating core material is an aerogel heat-insulating core material, any one of a ceramic aerogel, a pre-oxidized silk aerogel and a glass fiber aerogel. The packaging film used is a PET film or a PI film, etc., and the material of the packaging film is not limited to the given types.

[0017] The heat insulation core material 2 is placed in the center hole of the return frame, such as Figure 2 As shown, one working end face of the heat insulating core material 2 is flush with the end face of the return frame, and the other working end face of the heat insulating core material is lower than the other end face of the return frame, and the packaging film packages the combined heat insulating core material and the return frame.

[0018] In the description of this specification, the description of reference terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0019] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A heat-insulating pad whose core material is flush with a single side of a circular frame, comprising a circular frame (1), a heat-insulating core material (2) and a packaging film (3), characterized in that: The heat insulating core material (2) is arranged in the central placement hole of the circular frame, and one working end face of the heat insulating core material (2) is flush with the end face of the circular frame, and the other working end face of the heat insulating core material is lower than the other end face of the circular frame, and the packaging film packages the combined heat insulating core material and the circular frame.

2. The heat insulation pad with the core material flush with one side of the return frame according to claim 1, characterized in that: The return-shaped frame is any one of a rubber frame, a PC frame and a foam return-shaped frame.

3. The heat insulation pad with the core material flush with one side of the return frame according to claim 1, characterized in that: The thermal insulation core material is an aerogel thermal insulation core material.

4. The heat insulation pad with the core material flush with one side of the return frame according to claim 3, characterized in that: The thermal insulation core material is any one of ceramic aerogel, pre-oxidized silk aerogel and glass fiber aerogel.

5. The heat insulation pad with the core material flush with one side of the return frame according to claim 3, characterized in that: The packaging film is a PET film or a PI film.

Citation Information

Cited By

  • Preparation method of aerogel heat insulation pad with core material and homocentric-square-shaped frame flush at single side

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  • A method for preparing a single-sided flush aerogel thermal insulation pad with core material and U-shaped frame

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