Perforating device for gear blank machining

Abstract

The utility model relates to the technical field of gear punching devices, and discloses a punching device for gear blank machining, which comprises a main frame, a driving component is fixedly mounted on the upper side of the main frame, a drill bit is mounted on the side surface of a rotating shaft of the driving component through a clamp in a clamping manner, and a clamping component is arranged on the side surface of the main frame corresponding to the drill bit. A detection device is arranged on the side face of the clamping assembly. The detection device comprises a movable block, a movable rod is arranged in the movable block, and a warning module capable of early warning is arranged on the side face of the movable rod. According to the utility model, the restraining block slides in the restraining groove, so that when the supporting cylinder extrudes the side surface force of the detection block in a proper range, the first screw is screwed and fixed on the restraining block, and the disc gear blank generates displacement vibration, the restraining block and the disc gear blank can be matched with each other, so that a gear can be reinforced and restrained after being positioned, and meanwhile, a detection effect is achieved in the punching process of the gear blank; the punching precision and accuracy of the gear blank are guaranteed, and the punching device is suitable for pure gear blanks and gear blanks.

Description

Technical Field

[0001] The utility model relates to the technical field of gear punching devices, in particular to a punching device for gear blank processing. Background Technique

[0002] Gears are the most commonly used mechanical transmission parts, and gears are used in almost any mechanical equipment. The center holes of most existing gears are round holes. When punching gears, the punching operation that does not require positioning is generally carried out before tooth cutting, and the punching groove that requires positioning is generally carried out after tooth cutting. This makes it necessary to determine the tooth gap position when punching the disk gear blank. Currently, when determining the tooth gap position, it is generally only marked with a marker pen, and the corresponding position of the marker pen is clamped during punching. This makes it impossible to effectively determine the clamping position, and during punching, the gear blank may shift under external force, affecting the accuracy of the subsequent punching position. For this reason, we propose a punching device for gear blank processing. Content of the Utility Model

[0003] The utility model mainly solves the technical problems existing in the above-mentioned prior art, and provides a punching device for gear blank processing.

[0004] To achieve the above purpose, the utility model adopts the following technical scheme. A punching device for gear blank processing includes a main frame. A driving component is fixedly installed on the upper side of the main frame. A drill bit is clamped and installed on the side of the rotating shaft of the driving component through a fixture. A clamping component is arranged on the side of the main frame corresponding to the drill bit position, and a detection device is arranged on the side of the clamping component.

[0005] The detection device includes a movable block. A movable rod that can move is arranged inside the movable block. A warning module that can give an alarm is arranged on the side of the movable rod. A support cylinder that can support is arranged inside the movable block corresponding to the position of the movable rod. A detection block that can detect is arranged on the side of the support cylinder. A connecting rod that can move in all directions is arranged on the side of the movable rod away from the detection block. A clamping block that can rotate is arranged on the side of the connecting rod.

[0006] Preferably, the clamping component includes a clamping disk arranged on the side of the main frame, and a "T"-shaped frame is sleeved and installed on the side of the main frame and is rotatably connected to the clamping disk. Three clamping blocks are arranged on the upper side of the clamping disk, and the three clamping blocks are fixedly installed on the side position of the clamping disk through screws. The clamping blocks are "L"-shaped blocks, and one side of the clamping block is arc-shaped.

[0007] Preferably, the detection device includes a mounting groove formed on the side surface of the clamping block. The movable block is movably installed inside the mounting groove and can slide inside the mounting groove. An activity groove is formed on the side surface of the movable block. The activity rod is movably installed inside the activity groove. The warning module is fixedly installed on the side surface of the activity rod. The detection block is fixedly installed on the inner wall of the activity groove. The support cylinder is fixedly connected between the side surfaces of the activity rod and the detection block.

[0008] Preferably, the activity groove is a cylindrical groove with a cross-shaped cross-section, the activity rod is a cylindrical rod with a cross-shaped cross-section, and the support cylinder is a cylindrical tube made of spring steel with a continuous "W" - shaped cross-section.

[0009] Preferably, the detection device further includes restraint grooves formed on both sides of the inner wall of the mounting groove. A restraint block is movably installed inside the restraint grooves. A first screw is provided on the upper side of the clamping block. The clamping block is arranged at a position corresponding to the mounting groove on the side surface of the movable block.

[0010] Preferably, the detection device further includes a connection groove formed on the side surface of the clamping block. The connecting rod is movably installed inside the connection groove. A second screw is provided on the side surface of the clamping block. Connecting blocks are respectively and staggeredly fixedly installed on the side surfaces of the connecting rod and the activity rod close to each other. A restraint rod is arranged between the connecting blocks. A limit block is fixedly sleeved on the side surface of the restraint rod. A fastening block is threadedly installed on the side surface of the restraint rod.

[0011] Preferably, the first screw and the second screw are headless cylindrical screws with a regular hexagon on the side surface. The connection groove is a circular groove with a convex - shaped cross - section. The connecting rod is a circular rod with a "T" - shaped cross - section. The connecting block is a "C" - shaped block. The restraint rod is a circular rod with a cross - shaped cross - section. The fastening block is a circular ring nut block with a concave - shaped cross - section. Beneficial effects

[0012] The utility model provides a drilling device for gear blank processing, which has the following beneficial effects:

[0013] (1) For the drilling device for gear blank processing, by setting up a detection device, the un - toothed disk gear blank is clamped. The support cylinder exerts extrusion on the detection block. The detection block can detect the magnitude of the force and feedback it to an external controller, and set this value as the original data. When the disk gear blank generates displacement vibration, the clamping block will drive the activity rod to slide in the activity groove. When the detection block detects that the pressure change on the side surface of the support cylinder exceeds the preset value, the controller controls the warning light to turn on and alarm through the remote receiver of the warning module. In this way, it can detect the drilling process of the clamped gear blank.

[0014] The disk gear blank for clamping the machined gear is first pre-clamped by moving the clamping block through the clamping disk. The connecting rod rotates inside the connecting groove to adjust the rotation direction of the clamping block. The constraint rod constrains the connecting block to form a universal joint structure, enabling the connecting rod to freely adjust the angle for cooperation. In this way, the clamping block is completely clamped between the tooth gaps to restrict and position the gear blank. When the constraint block slides inside the constraint groove and the supporting cylinder presses against the side of the detection block with a force within an appropriate range, the first screw is tightened to fix the constraint block. The same applies when the disk gear blank generates displacement and vibration. This can not only strengthen the constraint on the gear after positioning but also play a role in detecting during the drilling process of the gear blank, ensuring the accuracy of the drilling of the gear blank and being suitable for use with pure gear blanks and machined gear blanks. Description of the Drawings

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.

[0016] The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions under which the present invention can be implemented. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in the present invention.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the partial structure of the clamping block of the present invention;

[0019] Figure 3 It is a schematic diagram of the partial structure of the movable block of the present invention;

[0020] Figure 4 It is a cross-sectional view of the movable block of the present invention;

[0021] Figure 5 For the present invention Figure 4 The enlarged schematic diagram of part A in;

[0022] Figure 6 For the present invention Figure 4 The enlarged schematic diagram of part B in.

[0023] Legend Explanation:

[0024] 1. Main frame; 2. Driving component; 3. Drill bit; 4. Clamping disc; 5. Clamping block; 6. Installation groove; 7. Movable block; 8. Constraint groove; 9. Constraint block; 10. First screw; 11. Clamping block; 12. Movable groove; 13. Movable rod; 14. Warning module; 15. Support cylinder; 16. Detection block; 17. Connection groove; 18. Connecting rod; 19. Second screw; 20. Connection block; 21. Constraint rod; 22. Limit block; 23. Fastening block. Detailed implementation manner

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] A punching device for processing gear blanks, as Figure 1 - Figure 6 shown, includes a main frame 1. The main frame 1 is a rectangular frame with a cylindrical rod fixed on the side. A driving component 2 is fixedly installed on the upper side of the main frame 1. The driving component 2 is composed of a rectangular body fixed on the side of the main frame 1, a rotating shaft movably installed inside the rectangular body, a driving motor fixed on the side of the rectangular body, and a synchronous belt sleeved on the sides of the driving motor and the rotating shaft. The driving motor drives the synchronous belt to drive the rotating shaft to perform a rotational movement. A drill bit 3 is clamped and installed on the side of the rotating shaft of the driving component 2 through a fixture. The drill bit 3 is a cylindrical drill rod. A clamping component is arranged on the side of the main frame 1 corresponding to the position of the drill bit 3, and a detection device is arranged on the side of the clamping component;

[0027] Further, the clamping component includes a clamping disc 4 arranged on the side of the main frame 1, and a "T" - shaped frame is sleeved on the side of the main frame 1 and rotatably connected to the clamping disc 4. The clamping disc 4 is a three - jaw chuck. Three groups of clamping blocks 5 are arranged on the upper side of the clamping disc 4, and the three groups of clamping blocks 5 are fixedly installed on the side position of the clamping disc 4 through screws. The clamping block 5 is an "L" - shaped block and one side of the clamping block 5 is arc - shaped. The clamping disc 4 can drive the internal gear through a screw rod to drive its own slider to move, and drive the clamping block 5 through the slider to adjust the size for clamping the gear;

[0028] Further, the detection device includes a mounting groove 6 formed on the side surface of the clamping block 5. The mounting groove 6 is a rectangular groove. An active block 7 is movably installed inside the mounting groove 6. The active block 7 is a rectangular block and can slide inside the mounting groove 6. On both sides of the inner wall of the mounting groove 6, constraint grooves 8 are formed. The constraint grooves 8 are rectangular grooves. A constraint block 9 is movably installed inside the constraint grooves 8 and the constraint block 9 is fixedly connected to the side position of the active block 7. The constraint block 9 is a rectangular block. The sliding of the constraint block 9 inside the constraint groove 8 can constrain and guide the active block 7. At the upper side of the clamping block 5 corresponding to the position of the constraint block 9, a first screw 10 is provided which penetrates the clamping block 5 to the constraint groove 8 and the first screw 10 is threadedly installed on the side surface of the clamping block 5. The first screw 10 is a headless cylindrical screw with a regular hexagon on the side surface. The first screw 10 can fix the constraint block 9. At the side surface of the active block 7 corresponding to the mounting groove 6, a clamping block 11 is provided. The clamping block 11 is a single tooth block of a standard gear and can be engaged with other gears. At the side surface of the active block 7 corresponding to the mounting groove 6, an active groove 12 is formed which penetrates the active block 7. The active groove 12 is a cylindrical groove with a cross-section in the shape of a cross. An active rod 13 is movably installed inside the active groove 12 and both ends of the active rod 13 extend out. The active rod 13 is a cylindrical rod with a cross-section in the shape of a cross. A warning module 14 is fixedly installed on the side surface of the active rod 13 away from the clamping block 11. The warning module 14 is composed of a battery block, a remote receiver and a warning light. The warning light switch operation can be controlled by receiving the controller signal through the remote receiver. The battery block can supply power to the remote receiver and the warning light. A detection block 16 is fixedly installed on the inner wall of the active groove 12 corresponding to the warning module 14. The detection block 16 is a pressure sensor (LFC-50C). A support cylinder 15 is fixedly connected between the side surfaces of the active rod 13 and the detection block 16 and the support cylinder 15 is movably sleeved on the side surface of the active rod 13. The support cylinder 15 is a cylindrical barrel made of spring steel with a cross-section in the shape of a continuous "W". When the support cylinder 15 is squeezed by the active rod 13, it also squeezes the detection block 16 at the same time. The detection block 16 can detect the magnitude of the force and feedback it to the external controller. On the side surface of the clamping block 11 close to the active rod 13, a connection groove 17 is formed. The connection groove 17 is a circular groove with a cross-section in the shape of a convex. A connecting rod 18 is movably installed inside the connection groove 17 and the connecting rod 18 extends out. The connecting rod 18 is a circular rod with a cross-section in the shape of a "T". The connecting rod 18 can slide inside the connection groove 17. At the side surface of the clamping block 11 corresponding to the connecting rod 18, a second screw 19 is provided and the second screw 19 penetrates the clamping block 11 to be threadedly installed inside the connection groove 17. The second screw 19 is a headless cylindrical screw with a regular hexagon on the side surface. The second screw 19 can fix the connecting rod 18. Connecting blocks 20 are respectively and staggeredly fixedly installed on the side surfaces close to each other between the connecting rod 18 and the active rod 13. The connecting blocks 20 are "C" shaped blocks. A constraint rod 21 is provided between the connecting blocks 20 and the constraint rod 21 penetrates through the two groups of connecting blocks 20 and extends out. The constraint rod 21 is a circular rod with a cross-section in the shape of a cross.By constraining the connection block 20 with the constraint rod 21, a universal joint structure can be formed by two sets of connection blocks 20. A limit block 22 is fixedly sleeved on the side of the constraint rod 21 corresponding to the position of the connection block 20. The limit block 22 is a circular ring block, and the limit block 22 can constrain and limit the constraint rod 21. A fastening block 23 is threadedly installed on the side of the constraint rod 21 corresponding to the position of the limit block 22. The fastening block 23 is a circular ring nut block with a concave cross-section. By threadedly squeezing the fastening block 23 on the side of the constraint rod 21 against the side of the connection block 20, the connection block 20 can be fixed.

[0029] The working principle of the present invention:

[0030] When in use, hold the un-toothed disc gear blank. Drive the internal gear through the screw of the clamping disc 4 to drive its own slider to move. The slider drives the clamping block 5 to adjust the size for clamping the gear. At the same time, pull the warning module 14 so that the movable rod 13 slides inside the movable groove 12 to squeeze and deform the support cylinder 15. The support cylinder 15 also squeezes the detection block 16 at the same time. The detection block 16 can detect the magnitude of the force and feedback it to the external controller, and set the value at this time as the original data. At this time, the second screw 19 screws and fixes the connecting rod 18, and the first screw 10 screws and fixes the constraint block 9. The fastening block 23 is threadedly squeezed against the side of the connection block 20 to be in a fixed state. In this way, when the drill bit 3 drills holes in the disc gear blank, when the disc gear blank generates displacement vibration, the clamping block 11 will drive the movable rod 13 to slide in the movable groove 12. When the detection block 16 detects that the pressure change on the side of the support cylinder 15 exceeds the preset value, the controller controls the warning light to turn on and alarm through the remote receiver of the warning module 14;

[0031] Hold the toothed disc gear blank. First, move the clamping block 5 through the clamping disc 4 to pre-clamp the disc gear blank. At this time, loosen the second screw 19, the fastening block 23 and the first screw 10. Rotate the connecting rod 18 inside the connecting groove 17 to adjust the rotation direction of the clamping block 11. The constraint rod 21 constrains the connection block 20 to form a universal joint structure, so that the connecting rod 18 can freely adjust the angle to cooperate. In this way, the clamping block 11 is completely clamped between the tooth gaps to constrain and limit the gear blank. At this time, then completely clamp the clamping block 5 through the clamping disc 4. When the support cylinder 15 is squeezed against the side of the detection block 16 with a force within a suitable range by sliding the constraint block 9 inside the constraint groove 8, the first screw 10 screws and fixes the constraint block 9. When drilling holes, the displacement vibration of the disc gear blank is detected as above.

[0032] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A drilling device for processing a gear blank, comprising a main frame (1), a driving assembly (2) is fixedly mounted on the upper side of the main frame (1), a drill bit (3) is mounted on the side of the rotating shaft of the driving assembly (2) by clamping, a clamping assembly is arranged on the side of the main frame (1) corresponding to the position of the drill bit (3), and a detection device is arranged on the side of the clamping assembly; Features: The detection device comprises a movable block (7), a movable movable rod (13) is arranged inside the movable block (7), a warning module (14) capable of early warning is arranged on the side of the movable rod (13), a support cylinder (15) is arranged inside the movable block (7) at a position corresponding to the movable rod (13), a detectable detection block (16) is arranged on the side of the support cylinder (15), a universally movable connecting rod (18) is arranged on the side of the movable rod (13) away from the detection block (16), and a rotatable clamping block (11) is arranged on the side of the connecting rod (18).

2. The punching device for gear blank processing according to claim 1, characterized in that: The clamping assembly comprises a clamping plate (4) arranged on the side of a main frame (1), and a "T"-shaped frame is sleeved and installed on the side of the main frame (1) and is rotatably connected to the clamping plate (4). Three groups of clamping blocks (5) are arranged on the upper side of the clamping plate (4), and the three groups of clamping blocks (5) are fixedly installed on the side of the clamping plate (4) by screws. The clamping blocks (5) are "L"-shaped blocks, and one side of the clamping blocks (5) is arc-shaped.

3. The punching device for gear blank processing according to claim 2, characterized in that: The detection device comprises a mounting groove (6) provided on the side of a clamping block (5), a movable block (7) movably installed inside the mounting groove (6), the movable block (7) being able to slide inside the mounting groove (6), a movable groove (12) provided on the side of the movable block (7), a movable rod (13) movably installed inside the movable groove (12), a warning module (14) fixedly installed on the side of the movable rod (13), a detection block (16) fixedly installed on the inner wall of the movable groove (12), and a support tube (15) fixedly connected between the movable rod (13) and the side of the detection block (16).

4. The punching device for gear blank processing according to claim 3 is characterized in that: The movable groove (12) is a cylindrical groove with a cross-shaped cross section, the movable rod (13) is a cylindrical rod with a cross-shaped cross section, and the support cylinder (15) is a spring steel cylinder with a continuous "W"-shaped cross section.

5. The punching device for gear blank processing according to claim 4, characterized in that: The detection device also includes constraint grooves (8) provided on both sides of the inner wall of the installation groove (6), a constraint block (9) is movably installed inside the constraint groove (8), a first screw (10) is provided on the upper side of the clamping block (5), and a clamping block (11) is provided on the side of the movable block (7) at a position corresponding to the installation groove (6).

6. The punching device for gear blank processing according to claim 5, characterized in that: The detection device also includes a connecting groove (17) provided on the side of the clamping block (11), a connecting rod (18) movably mounted inside the connecting groove (17), a second screw (19) being provided on the side of the clamping block (11), connecting blocks (20) being staggered and fixedly mounted on the adjacent sides between the connecting rod (18) and the movable rod (13), a restraining rod (21) being provided between the connecting blocks (20), a limiting block (22) being fixedly sleeved on the side of the restraining rod (21), and a fastening block (23) being threadedly mounted on the side of the restraining rod (21).

7. The punching device for gear blank processing according to claim 6, characterized in that: The first screw (10) and the second screw (19) are headless cylindrical screws with regular hexagons on the side, the connecting groove (17) is a circular groove with a convex cross-section, the connecting rod (18) is a circular rod with a "T"-shaped cross-section, the connecting block (20) is a "C"-shaped block, the restraining rod (21) is a circular rod with a cross-shaped cross-section, and the fastening block (23) is a circular ring nut block with a concave cross-section.

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